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NASA NTRS2005

Improved Small-Particle Powders for Plasma Spraying

Improved small-particle powders and powder-processing conditions have been developed for use in plasma spray deposition of thermal-barrier and environmental barrier coatings. Heretofore, plasma-sprayed coatings have typically ranged in thickness from 125 to 1,800 micrometers. As explained below, the improved powders make it possible to ensure complete coverage of substrates at unprecedently small thicknesses of the order of 25 micrometers. Plasma spraying involves feeding a powder into a hot, high-velocity plasma jet. The individual powder particles melt in the plasma jet as they are propelled towards a substrate, upon which they splat to build up a coating. In some cases, multiple coating layers are required. The size range of the powder particles necessarily dictates the minimum thickness of a coating layer needed to obtain uniform or complete coverage. Heretofore, powder particle sizes have typically ranged from 40 to 70 micrometers; as a result, the minimum thickness of a coating layer for complete coverage has been about 75 micrometers. In some applications, thinner coatings or thinner coating layers are desirable. In principle, one can reduce the minimum complete-coverage thickness of a layer by using smaller powder particles. However, until now, when powder particle sizes have been reduced, the powders have exhibited a tendency to cake, clogging powder feeder mechanisms and feed lines. Hence, the main problem is one of synthesizing smaller-particle powders having desirable flow properties. The problem is solved by use of a process that begins with a spray-drying subprocess to produce spherical powder particles having diameters of less than 30 micrometers. (Spherical-particle powders have the best flow properties.) The powder is then passed several times through a commercial sifter with a mesh to separate particles having diameters less than 15 micrometers. The resulting fine, flowable powder is passed through a commercial fluidized bed powder feeder into a plasma spray jet.

Nguyen, QuynhGiao, N.↗

NASA NTRS1972

Reality of Comet Nucleus

The structure of the cometary nucleus is discussed. The view that the comet is a vast swarm of tiny particles separated by large distances is defended by the argument that during the meteor showers of 1966, the earth intercepted thousands of millions of meteoric particles; however, no reports of a single meteorite reaching the ground were recorded. Another feature that indicates that a comet consists of a swarm of particles is that the comets contract as they approach the sun, and expand again as they recede.

Lyttleton, R. A.↗

NASA NTRS2010

NASA Tech Briefs, July 2010

Topics covered include: Wirelessly Interrogated Wear or Temperature Sensors; Processing Nanostructured Sensors Using Microfabrication Techniques; Optical Pointing Sensor; Radio-Frequency Tank Eigenmode Sensor for Propellant Quantity Gauging; High-Temperature Optical Sensor; Integral Battery Power Limiting Circuit for Intrinsically Safe Applications; Configurable Multi-Purpose Processor; Squeezing Alters Frequency Tuning of WGM Optical Resonator; Automated Computer Access Request System; Range Safety for an Autonomous Flight Safety System; Fast and Easy Searching of Files in Unisys 2200 Computers; Parachute Drag Model; Evolutionary Scheduler for the Deep Space Network; Modular Habitats Comprising Rigid and Inflatable Modules; More About N2O-Based Propulsion and Breathable-Gas Systems; Ultrasonic/Sonic Rotary-Hammer Drills; Miniature Piezoelectric Shaker for Distribution of Unconsolidated Samples to Instrument Cells; Lunar Soil Particle Separator; Advanced Aerobots for Scientific Exploration; Miniature Bioreactor System for Long-Term Cell Culture; Electrochemical Detection of Multiple Bioprocess Analytes; Fabrication and Modification of Nanoporous Silicon Particles; High-Altitude Hydration System; Photon Counting Using Edge-Detection Algorithm; Holographic Vortex Coronagraph; Optical Structural Health Monitoring Device; Fuel-Cell Power Source Based on Onboard Rocket Propellants; Polar Lunar Regions: Exploiting Natural and Augmented Thermal Environments; Simultaneous Spectral Temporal Adaptive Raman Spectrometer - SSTARS; Improved Speed and Functionality of a 580-GHz Imaging Radar; Bolometric Device Based on Fluxoid Quantization; Algorithms for Learning Preferences for Sets of Objects; Model for Simulating a Spiral Software-Development Process; Algorithm That Synthesizes Other Algorithms for Hashing; Algorithms for High-Speed Noninvasive Eye-Tracking System; and Adapting ASPEN for Orbital Express.

Source record↗

NASA NTRS1979

Investigation of the free flow electrophoretic process. Volume 1: Executive summary

Weiss, R. A.↗

NASA NTRS1979

Investigation of the free flow electrophoretic process. Volume 2: Technical analysis

The effect of gravity on the free flow electrophoretic process was investigated. The demonstrated effects were then compared with predictions made by mathematical models. Results show that the carrier buffer flow was affected by gravity induced thermal convection and that the movement of the separating particle streams was affected by gravity induced buoyant forces. It was determined that if gravity induced buoyant forces were included in the mathematical models, then effective predictions of electrophoresis chamber separation performance were possible. The results of tests performed using various methods of electrophoresis using supportive media show that the mobility and the ability to separate were essentially independent of concentration, providing promise of being able to perform electrophoresis with higher inlet concentrations in space.

Weiss, R. A.↗

NASA NTRSDate not supplied

Tracing Nebular Reservoirs and Processes Via In-situ Trace Element Analyses of Chondrule Rims in Allende

Introduction: Layered rims of dust-sized material surround some chondrules and other early formed nebular particles, such as calcium aluminum inclusions in chondritic meteorites. Most chondrules (~85%) in the Allende meteorite (CV3) are un-rimmed and in direct contact with the host material or matrix. For the 15% of rimmed particles, rim thickness is correlated to the underlying particle size, arguing for pre-parent body formation of rimmed particles as they traversed distinct (cooler and/or dustier) nebular environments. Nebular rim formation involves accretion of unequilibrated dust to chondrule surfaces, recording evidence for the formation of at least two separate particle populations (chondrules and dust) that interacted in the nebula, and therefore potentially record distinct nebular reservoirs.

J B Setera↗

NASA NTRSDate not supplied

Trace Element Abundances Measured in Concentric and Texturally Distinct Fine-Grained Rims Surrounding Allende Chondrules

Layered rims of dust-sized material surround some chondrules and other early formed nebular particles, such as calcium aluminum inclusions in chondritic meteorites. In the Allende meteorite most chondrules(~85%) are un-rimmed and in direct contact with the host matrix material [1]. When present, rim thickness appears correlated to underlying particle size in both the Allende and Murchison chondrites [1,2]. This diverse behavior strongly argues for pre-parent body formation of rimmed particles as they traversed distinct (cooler and/or dustier) nebular environments [1]. Nebular rim formation involves accretion of unequilibrated dust to chondrule surfaces, recording evidence for the formation of at least two separate particle populations (chondrules and dust) that interacted in the nebula, and therefore potentially record distinct nebular reservoirs (e.g. [3-5]). Additionally, some particles exhibit textural evidence for multiple rim layers, (e.g., [1], further investigated herein). Herein, we evaluate the chemistry of concentrically and texturally distinct chondrule rim layers to investigate the possibility of discrete rim formation events recorded by individual chondrules (Fig. 1A,B). Using laser ablation inductively coupled plasma mass spectrometry (LA-ICPMS) we measure major, minor, and trace elements of the rims and particles in Allende. Samples were characterized in detail previously by electron microanalysis for their mineralogy, textures, particle size, and rim thickness(es) [1].

Chondrites↗

NASA NTRS1996

Cell and Particle Interactions and Aggregation During Electrophoretic Motion

The stability and pairwise aggregation rates of small spherical particles under the collective effects of buoyancy-driven motion and electrophoretic migration are analyzed. The particles are assumed to be non-Brownian, with thin double-layers and different zeta potentials. The particle aggregation rates may be enhanced or reduced, respectively, by parallel and antiparallel alignments of the buoyancy-driven and electrophoretic velocities. For antiparallel alignments, with the buoyancy-driven relative velocity exceeding the electrophoretic relative velocity between two widely-separated particles, there is a 'collision-forbidden region' in parameter space due to hydrodynamic interactions; thus, the suspension becomes stable against aggregation.

Wang, Hua↗

NASA NTRSDate not supplied

Nephele: An Entry Probe & Sonde Concept for a Venus Ride-Along or Small Spacecraft Mission

Nephele is a Venus atmospheric descent probe concept designed to analyze cloud, haze, and dust particles. It combines a unique set of technologies (Figure 1): recently developed thermal protection materials (3D-CC and HEEET), aerosol sampling technologies with heritage in both planetary and airborne science (high-speed inlets and particle separation), and rapid, robust optical analysis instruments (such as the VOLTR dual spectrometer). Nephele is designed to be complentary to other efforts such as DAVINCI and Venera-D, which target Venus atmospheric gas analysis, by specifically targeting cloud and haze particles.

Nephele↗

NASA NTRSDate not supplied

AERACEPT (Aerosol Rapid Analysis Combined Entry Probe/sonde Technology): Enabling Technology for Planetary Atmospheric Science Probes

Aerosols –clouds, hazes, and dusts –are a key part of planetary mass and energy balance, but difficult to study remotely. Current technology limits in situ measurements to once-in-a-lifetime flagship missions, which is not enough to characterize such highly dynamic systems. AERACEPT (AErosol Rapid Analysis Combined Entry Probe/sonde Technology) is an early-stage technology allowing asingle aeroshell body toact as both anentry vehicle and aerosol-samplingpassivedescent sonde, using the aeroshell’sown velocityto drive aerosol capture and separationthrough a series of embedded inlets.It takes advantage ofrecently developed thermal protection materials (3D-CC and 3MDCP)in combination withheritage aerosol sampling technologies fromboth planetary and airborne science (high-speed inlets and particle separation). By eliminating the need for heat shield separation, deployable parachutes, ordescent control, AERACEPT reducesthe mass, volume, and complexity ofplanetary aerosol sampling. Verifying AERACEPT’s performance involves modeling interdependencies between the size and geometry of the sampling inlets, the material response of the hypersonic phase of entry, the thermal conditions throughout the probe’s descent, the subsonic flow and particle sampling efficiency, the needed amount of sample, andthe cadence at which the sample can be analyzed. AERACEPT’s current predictions, using the Nephele Venus cloud mission concept (sampling between 63km to 39km, all subsonic) indicates AERACEPT can obtain >20 μL of particle material (roughly 10x the limit of detection) from droplets larger than 0.2 μm, with sample heating limited to <15 K above ambient. Validation testing for the thermal material response model has recently been performed at the UIUC Plasmatron facility, and for the flow and particle capture models is planned for this fall at the Ames Fluid Mechanics Laboratory.

AERACEPT↗

NASA NTRS1991

Young's fringe particle image velocimetry in the presence of random particle motions

In the Young's fringe approach to particle image velocimetry, random particle motions cause loss of fringe visibility by decorrelating the coherent interexposure particle separations responsible for fringe formation. Since the visibility reduction is determined by the random motion through a Fourier transform relation analogous to the Van Cittert Zernike Theorem, it has been proposed that the random motion can be characterized statistically by analyzing fringe visibility distributions in the transform plane. This paper assesses the accuracy of such measurements. In particular, the effects of finite particle population and of correlated random motion are evaluated. The theory applies to diffusive motion, turbulence, and to random motion caused by mean velocity inhomogeneities.

Rubinstein, R.↗

NASA NTRS1993

A two-stage virtual impactor for continuous concentration of particles in an aerosol

A two-stage virtual impactor has been designed and fabricated to concentrate aerosol particles. In this impactor, the minor flow from the first stage of the impactor is introduced into the second stage as the primary flow. The cut-point of the impactor is designed to be about 0.3 micron. The sample aerosol is introduced into the impactor at a flow rate of 8.0 atm-l/min and after the two stages of separation, particles are collected into the minor flow of 0.06 atm-l/min with 84 percent efficiency. The tandem arrangement of the two stages increases the concentration of larger particles by a factor of greater than 100. The small size and the low flow rates make the impactor compatible with the sampling requirements of instruments used for the chemical and physical characterization of particles from low-particle number density aerosols. In particular, the high particle concentration factor of the impactor will make it possible to analyze individual particles in real time from aerosols containing less than 10 particles per cft by the mass spectrometric methods developed in our laboratory.

Sinha, M. P.↗

NASA NTRS1994

Electrophoretic interactions and aggregation of colloidal biological particles

The separation of cells or particles from solution has traditionally been accomplished with centrifuges or by sedimentation; however, many particles have specific densities close to unity, making buoyancy-driven motion slow or negligible, but most cells and particles carry surface charges, making them ideal for electrophoretic separation. Both buoyancy-driven and electrophoretic separation may be influenced by hydrodynamic interactions and aggregation of neighboring particles. Aggregation by electrophoresis was analyzed for two non-Brownian particles with different zeta potentials and thin double layers migrating through a viscous fluid. The results indicate that the initial rate of electrophoretically-driven aggregation may exceed that of buoyancy-driven aggregation, even under conditions in which buoyancy-driven relative motion of noninteracting particles is dominant.

Davis, Robert H.↗

NASA NTRS1972

Regenerative particulate filter development

Development, design, and fabrication of a prototype filter regeneration unit for regenerating clean fluid particle filter elements by using a backflush/jet impingement technique are reported. Development tests were also conducted on a vortex particle separator designed for use in zero gravity environment. A maintainable filter was designed, fabricated and tested that allows filter element replacement without any leakage or spillage of system fluid. Also described are spacecraft fluid system design and filter maintenance techniques with respect to inflight maintenance for the space shuttle and space station.

Descamp, V. A.↗

NASA NTRS1979

Materials and structural aspects of advanced gas-turbine helicopter engines

The key to improved helicopter gas turbine engine performance lies in the development of advanced materials and advanced structural and design concepts. The modification of the low temperature components of helicopter engines (such as the inlet particle separator), the introduction of composites for use in the engine front frame, the development of advanced materials with increased use-temperature capability for the engine hot section, can result in improved performance and/or decreased engine maintenance cost. A major emphasis in helicopter engine design is the ability to design to meet a required lifetime. This, in turn, requires that the interrelated aspects of higher operating temperatures and pressures, cooling concepts, and environmental protection schemes be integrated into component design. The major material advances, coatings, and design life-prediction techniques pertinent to helicopter engines are reviewed; the current state-of-the-art is identified; and when appropriate, progress, problems, and future directions are assessed.

Freche, J. C.↗

NASA NTRS1979

The erosion/corrosion of small superalloy turbine rotors operating in the effluent of a PFB coal combustor

Superalloy turbine rotors in a single stage turbine with 6 percent partial admittance were operated in the effluent of a pressurized fluidized bed coal combustor for up to 164 hours. Total mass flow was 300 kg/hr and average particulate loadings ranged from 600 to 2800 ppm for several coal/sorbent combinations. A 5.5 atm turbine inlet gas pressure and inlet gas temperatures from 700 to 800 C yielded absolute gas velocities at the stator exit of about 500 m/s. The angular rotation speed (40,000 rpm) of the six inch diameter rotors was equivalent to a tip speed of about 300 m/s, and average gas velocities relative to the rotating surface ranged from 260 to 330 m/s at mean radius. The rotor erosion pattern reflects heavy particle separation with severe (5 to 500 cm/yr) erosion at the leading edge, pressure side center, and suction side trailing edge at the tip. The erosion distribution pattern provides a spectrum of erosion/oxidation/deposition as a function of blade position. This spectrum includes enhanced oxidation (10 to 100 x air), mixed oxides in exposed depletion zones, sulfur rich oxides in deposition zones, and rugged areas of erosive oxide removal.

Zellars, G. R.↗

NASA NTRS1979

Materials and structural aspects of advanced gas-turbine helicopter engines

Advances in materials, coatings, turbine cooling technology, structural and design concepts, and component-life prediction of helicopter gas-turbine-engine components are presented. Stationary parts including the inlet particle separator, the front frame, rotor tip seals, vanes and combustors and rotating components - compressor blades, disks, and turbine blades - are discussed. Advanced composite materials are considered for the front frame and compressor blades, prealloyed powder superalloys will increase strength and reduce costs of disks, the oxide dispersion strengthened alloys will have 100C higher use temperature in combustors and vanes than conventional superalloys, ceramics will provide the highest use temperature of 1400C for stator vanes and 1370C for turbine blades, and directionally solidified eutectics will afford up to 50C temperature advantage at turbine blade operating conditions. Coatings for surface protection at higher surface temperatures and design trends in turbine cooling technology are discussed. New analytical methods of life prediction such as strain gage partitioning for high temperature prediction, fatigue life, computerized prediction of oxidation resistance, and advanced techniques for estimating coating life are described.

Freche, J. C.↗

NASA NTRS1979

The erosion/corrosion of small superalloy turbine rotors operating in the effluent of a PFB coal combustor

The operation of a turbine in the effluent of a pressurized fluidized bed (PFB) coal combustor presents serious materials problems. Synergistic erosion/corrosion and deposition/corrosion interactions may favor the growth of erosion-resistant oxides on blade surfaces, but brittle cracking of these oxides may be an important source of damage along heavy particle paths. Integrally cast alloy 713LC and IN792 + Hf superalloy turbine rotors in a single-stage turbine with 6% partial admittance have been operated in the effluent of a PFB coal combustor for up to 164 hr. The rotor erosion pattern exhibits heavy particle separation with severe erosion at the leading edge, pressure side center, and suction side trailing edge at the tip. The erosion distribution pattern gives a spectrum of erosion/oxidation/deposition as a function of blade position. The data suggest that preferential degradation paths may exist even under the targeted lower loadings (less than 20 ppm).

Zellars, G. R.↗