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NASA NTRS2007

Implementation of Leak Test Methods for the International Space Station (ISS) Elements, Systems and Components

The International Space Station (ISS has Qualification and Acceptance Environmental Test Requirements document, SSP 41172 that includes many environmental tests such as Thermal vacuum & Cycling, Depress/Repress, Sinusoidal, Random, and Acoustic Vibration, Pyro Shock, Acceleration, Humidity, Pressure, Electromatic Interference (EMI)/Electromagnetic Compatibility (EMCO), etc. This document also includes (13) leak test methods for Pressure Integrity Verification of the ISS Elements, Systems, and Components. These leak test methods are well known, however, the test procedure for specific leak test method shall be written and implemented paying attention to the important procedural steps/details that, if omitted or deviated, could impact the quality of the final product and affect the crew safety. Such procedural steps/details for different methods include, but not limited to: - Sequence of testing, f or example, pressurization and submersion steps for Method I (Immersion); - Stabilization of the mass spectrometer leak detector outputs fo r Method II (vacuum Chamber or Bell jar); - Proper data processing an d taking a conservative approach while making predictions for on-orbit leakage rate for Method III(Pressure Change); - Proper Calibration o f the mass spectrometer leak detector for all the tracer gas (mostly Helium) Methods such as Method V (Detector Probe), Method VI (Hood), Method VII (Tracer Probe), Method VIII(Accumulation); - Usage of visibl ility aides for Method I (Immersion), Method IV (Chemical Indicator), Method XII (Foam/Liquid Application), and Method XIII (Hydrostatic/Visual Inspection); While some methods could be used for the total leaka ge (either internal-to-external or external-to-internal) rate requirement verification (Vacuum Chamber, Pressure Decay, Hood, Accumulation), other methods shall be used only as a pass/fail test for individual joints (e.g., welds, fittings, and plugs) or for troubleshooting purposes (Chemical Indicator, Detector Probe, Tracer Probe, Local Vacuum Chamber, Foam/Liquid Application, and Hydrostatic/Visual Inspection). Any isolation of SSP 41172 requirements have led to either retesting of hardware or accepting a risk associated with the potential system or component pressure integrity problem during flight.

Underwood, Steve↗
NASA NTRS1992

Multibody interference at transonic Mach numbers

An experimental and computational study has been made of the forces and moments on multibody configurations at Mach numbers from 0.6 to 1.2. The interference forces and moments that occur on symmetric double and triple body configurations at zero angle of attack are examined in detail. In all cases, the normal interference force is always in a direction to pull the bodies together and the moment about the 0.5L point is always to rotate the tips of the bodies away from the center of the configuration. The axial interference force (pressure drag at zero angle of attack) increases the drag per store as additional stores are added to the configuration. The effect of angle of attack on the interference is relatively small.

Chapman, Gary T.↗
NASA NTRS1983

Experiments in a three-dimensional adaptive-wall wind tunnel

Three dimensional adaptive-wall experiments were performed in the Ames Research Center (ARC) 25- by 13-cm indraft wind tunnel. A semispan wing model was mounted to one sidewall of a test section with solid sidewalls, and slotted top and bottom walls. The test section had separate top and bottom plenums which were divided into streamwise and cross-stream compartments. An iterative procedure was demonstrated for measuring wall interference and for adjusting the plenum compartment pressures to eliminate such interference. The experiments were conducted at a freestream Mach number of 0.60 and model angles of attack between 0 and 6 deg. Although in all the experiments wall interference was reduced after the plenum pressures were adjusted, interference could not be completely eliminated.

Schairer, E. T.↗
NASA NTRS1960

Axial-Force Reduction by Interference Between Jet and Neighboring Afterbody

Experimental results are presented for an exploratory investigation of the effectiveness of interference between jet and afterbody in reducing the axial force on an afterbody with a neighboring jet. In addition to the interference axial force., measurements are presented of the interference normal force and the center of pressure of the interference normal force. The free-stream Mach number was 2.94, the jet-exit Mach number was 2.71, and the Reynolds number was 0.25 x 10, based on body diameter. The variables investigated include static-pressure ratio of the jet (up to 9), nacelle position relative to afterbody, angle of attack (-5 deg to 10 deg), and afterbody shape. Two families of afterbody shapes were tested. One family consisted of tangent-ogive bodies of revolution with varying length and base areas. The other family was formed by taking a planar slice off a circular cylinder with varying angle between the plane and cylinder. The trends with these variables are shown for conditions near maximum jet-afterbody interference. The interference axial forces are large and favorable. For several configurations the total afterbody axial force is reduced to zero by the interference.

Pitts, William C.↗
NASA NTRS1976

Wind tunnel investigation of Nacelle-Airframe interference at Mach numbers of 0.9 to 1.4-force data

Detailed interference force and pressure data were obtained on a representative wing-body-nacelle combination at Mach numbers of 0.9 to 1.4. The model consisted of a delta wing-body aerodynamic force model with four independently supported nacelles located beneath the wing-body combination. The model was mounted on a six-component force balance, and the left-hand wing was pressure-instrumented. Each of the two right-hand nacelles was mounted on a six-component force balance housed in the thickness of the nacelle, while each of the left-hand nacelles was pressure-instrumented. The primary variables examined included Mach number, angle of attack, nacelle position, and nacelle mass-flow ratio. Four different configurations were tested to identify various interference forces and pressures on each component; these included tests of the isolated nacelle, the isolated wing-body combination, the four nacelles as a unit, and the total wing-body-nacelle combination. Nacelle axial location, relative to both the wing-body combination and to each other, was the most important variable in determining the net interference among the components.

Bencze, D. P.↗
NASA NTRS1989

Recent aerodynamic measurements with Magnetic Suspension Systems

This paper reviews recent aerodynamic tests of a family of slanted-base ogive-cylinders using the NASA Langley 13-inch Magnetic Suspension and Balance System. Results include drag, lift, pitching moment, support interference and base pressure measurements. Mach numbers were in the range 0.04 to 0.2. Drag results are shown to be in satisfactory agreement with previous measurements. Significant support interferences were found at all test conditions. Comparison is made between interference free base pressures, obtained using remote telemetry, and sting cavity pressures. Test results and procedures are briefly discussed in the context of the proposed helium flow facility.

Britcher, Colin P.↗
NASA NTRS1928

Pressure Distribution Tests on PW-9 Wing Models Showing Effects of Biplane Interference

In this report tests are described in which the distribution of pressures over models of the wings of the PW-9 Airplane was investigated. The wing models were tested individually and in the biplane combination. The investigation was conducted in the atmospheric wind tunnel of the National Advisory Committee for Aeronautics. It is concluded in this paper that the effect of biplane interference on the pressures on the wings is practically confined to the lower surface of the upper wing and the upper surface of the lower wing; that the overhanging portion of the upper wing is not greatly affected by the presence of the lower wing; and that a slight washing at the center section of the upper wing satisfactorily compensates for a reduced chord at this section (providing the airfoil section is not mutilated) and prevents a large reduction in the normal force over this portion of the wing.

Fairbanks, A J↗
NASA NTRS2004

Quantitative Analysis of Spectral Interference of Spontaneous Raman Scattering in High-Pressure Fuel-Rich H2-Air Combustion

We present a theoretical study of the spectral interferences in the spontaneous Raman scattering spectra of major combustion products in 30-atm fuel-rich hydrogen-air flames. An effective methodology is introduced to choose an appropriate line-shape model for simulating Raman spectra in high-pressure combustion environments. The Voigt profile with the additive approximation assumption was found to provide a reasonable model of the spectral line shape for the present analysis. The rotational/vibrational Raman spectra of H2, N2, and H2O were calculated using an anharmonic-oscillator model using the latest collisional broadening coefficients. The calculated spectra were validated with data obtained in a 10-atm fuel-rich H2-air flame and showed excellent agreement. Our quantitative spectral analysis for equivalence ratios ranging from 1.5 to 5.0 revealed substantial amounts of spectral cross-talk between the rotational H2 lines and the N2 O-/Q-branch; and between the vibrational H2O(0,3) line and the vibrational H2O spectrum. We also address the temperature dependence of the spectral cross-talk and extend our analysis to include a cross-talk compensation technique that removes the nterference arising from the H2 Raman spectra onto the N2, or H2O spectra.

Kojima, Jun↗
NASA NTRS1998

The Real-Time Wall Interference Correction System of the NASA Ames 12-Foot Pressure Wind Tunnel

An improved version of the Wall Signature Method was developed to compute wall interference effects in three-dimensional subsonic wind tunnel testing of aircraft models in real-time. The method may be applied to a full-span or a semispan model. A simplified singularity representation of the aircraft model is used. Fuselage, support system, propulsion simulator, and separation wake volume blockage effects are represented by point sources and sinks. Lifting effects are represented by semi-infinite line doublets. The singularity representation of the test article is combined with the measurement of wind tunnel test reference conditions, wall pressure, lift force, thrust force, pitching moment, rolling moment, and pre-computed solutions of the subsonic potential equation to determine first order wall interference corrections. Second order wall interference corrections for pitching and rolling moment coefficient are also determined. A new procedure is presented that estimates a rolling moment coefficient correction for wings with non-symmetric lift distribution. Experimental data obtained during the calibration of the Ames Bipod model support system and during tests of two semispan models mounted on an image plane in the NASA Ames 12 ft. Pressure Wind Tunnel are used to demonstrate the application of the wall interference correction method.

Ulbrich, Norbert↗
NASA NTRS1989

Experimental study of pressure and heating rate on a swept cylindrical leading edge resulting from swept shock wave interference

The effects of cylindrical leading edge sweep on surface pressure and heat transfer rate for swept shock wave interference were investigated. Experimental tests were conducted in the Calspan 48-inch Hypersonic Shock Tunnel at a nominal Mach number of 8, nominal unit Reynolds number of 1.5 x 10 to the 6th power per foot, leading edge and incident shock generator sweep angles of 0, 15, and 30 deg, and incident shock generator angle-of-attack fixed at 12.5 deg. Detailed surface pressure and heat transfer rate on the cylindircal leading edge of a swept shock wave interference model were measured at the region of the maximum surface pressure and heat transfer rate. Results show that pressure and heat transfer rate on the cylindrical leading edge of the shock wave interference model were reduced as the sweep was increased over the range of tested parameters. Peak surface pressure and heat transfer rate on the cylinder were about 10 and 30 times the undisturbed flow stagnation point value, respectively, for the 0 deg sweep test. A comparison of the 15 and 30 deg swept results with the 0 deg swept results showed that peak pressure was reduced about 13 percent and 44 percent, respectively, and peak heat transfer rate was reduced about 7 percent and 27 percent, respectively.

Glass, Christopher E.↗
NASA NTRS1980

Prediction of nacelle aerodynamic interference effects at low supersonic Mach numbers

The accuracy of analytical predictions of nacelle aerodynamic interference effects at low supersonic speeds are studied by means of test versus theory comparisons. Comparisons shown include: (1) isolated wing body lift, drag, and pitching moments; (2) isolated nacelle drag and pressure distributions; (3) nacelle interference shock wave patterns and pressure distributions on the wing lower surface; (4) nacelle interference effects on wing body lift, drag, and pitching moments; and (5) total installed nacelle interference effects on lift, drag, and pitching moment. The comparisons also illustrate effects of nacelle location, nacelle spillage, angle of attack, and Mach numbers on the aerodynamic interference. The initial results seem to indicate that the methods can satisfactorily predict lift, drag, pitching moment, and pressure distributions of installed engine nacelles at low supersonic Mach numbers with mass flow ratios from 0.7 to 1.0 for configurations typical of efficient supersonic cruise airplanes.

Kulfan, R. M.↗
NASA NTRS1984

Interference from slotted walls

Wall interference is made predominant in tunnel models and by wall geometries to facilitate the study of slot flow. The viscous effects in slots are studied by two dimensional measurements of flow. Wall interference is assessed by measuring pressure distributions at two levels near the walls. Interference on lifting delta wings is calculated. Pressure distributions at inner boundaries show basis axisymetries between the pressure side and the suction side, pointing to the necessity of having wider slots on the pressure side.

Berndt, S. B.↗
NASA NTRS1973

A study of the local pressure field in turbulent shear flow and its relation to aerodynamic noise generation

Work during the period of this report has been in three areas: (1) pressure transducer error analysis, (2) fluctuating velocity and pressure measurements in the NASA Lewis 6-inch diameter quiet jet facility, and (3) measurement analysis. A theory was developed and experimentally verified to quantify the pressure transducer velocity interference error. The theory and supporting experimental evidence show that the errors are a function of the velocity field's turbulent structure. It is shown that near the mixing layer center the errors are negligible. Turbulent velocity and pressure measurements were made in the NASA Lewis quiet jet facility. Some preliminary results are included.

Jones, B. G.↗
NASA NTRS1953

Theory of Wing-Body Drag at Supersonic Speeds

At subsonic speeds the pressure drag arising from the thickness of the body or wings is negligible so long as the shapes are sufficiently well streamlined to avoid flow separation. In that range there exists no possibility of either favorable or adverse interference on the pressure distributions themselves. If one body is so placed as to receive a drag from the pressure field of another then the second body is sure to receive a corresponding increment of thrust from the first. At supersonic speeds this tolerance, which was permitted the designer, disappears and the drag becomes sensitive to the shape and arrangement of the bodies.To be sure, the primary factor here is the thickness ratio, but nevertheless there exist arrangements in which a large cancellation of drag occurs.

Jones, Robert T.↗
NASA NTRS1984

A slotted test section numerical model for interference assessment

A numerical model of a slotted wind tunnel test section, intended for use with sparsely measured wall pressures in a wall interference assessment procedure, is described. The numerical model includes a discrete finite length wall slot representation and accounts for the nonlinear effects of the dynamic pressure of the slot outflow jet and of the low energy of slot inflow air. By using th numerical model in a wall interference prediction mode, it is demonstrated that accounting for slot discreteness is important in interpreting wall pressures measured between slots, and that accounting for finite slot length and nonlinear effects in the slot boundary condition can yield significant departures from the wall interference predicted using the classical linear homogeneous infinite-length wall representation.

Kemp, W. B., Jr.↗
NASA NTRS1979

Experimental studies on the effects of a sting support on the pressure distribution around a spherical object

Experiments were conducted on a spherical object, 2.5 inches in diameter, to obtain the pressure distribution around its meridan plane. In most of the tests the sphere was provided with a tail consisting of a circular cylinder that was attached directly to the rear with its axis in alignment with the center of the sphere. In some tests the tail was removed and the sphere alone was tested for comparison purposes. The main object of the tests was to obtain information on tail interference with the pressure distribution. The results of the tests show that the pressure distribution was affected by the presence of the tail to a minor extent only, while major differences occurred with the variation of the Reynolds number. The experiments were performed both in an open as well as inside a closed wind tunnel under steady flow conditions at Reynolds numbers ranging from 0.91 to 2.6 x 100000.

Barna, P. S.↗
NASA NTRS1994

Active control of fan noise from a turbofan engine

A three-channel active control system is applied to an operational turbofan engine to reduce tonal noise produced by both the fan and the high-pressure compressor. The control approach is the feedforward filtered-x least-mean-square algorithm implemented on a digital signal processing board. Reference transducers mounted on the engine case provide blade passing and harmonics frequency information to the controller. Error information is provided by large area microphones placed in the acoustic far field. To minimize the error signal, the controller actuates loudspeakers mounted on the inlet to produce destructive interference. The sound pressure level of the fundamental tone of the fan was reduced using the three-channel controller by up to 16 dB over a +/- 30-deg angle about the engine axis. A single-channel controller could produce reduction over a +/- 15-deg angle. The experimental results show the control to be robust. Outside of the areas contolled, the levels of the tone actually increased due to the generation of radial modes by the control sources. Simultaneous control of two tones is achieved with parallel controllers. The fundamental and the first harmonic tones of the fan were controlled simultaneously with reductions of 12 and 5 dBA, respectively, measured on the engine axis. Simultaneous control was also demonstrated for the fan fundamental and the high-pressure compressor fundamental tones.

Thomas, Russell H.↗
NASA NTRS1993

Active control of fan noise from a turbofan engine

A three channel active control system is applied to an operational turbofan engine in order to reduce tonal noise produced by both the fan and high pressure compressor. The control approach is the feedforward filtered-x least-mean-square algorithm implemented on a digital signal processing board. Reference transducers mounted on the engine case provides blade passing and harmonics frequency information to the controller. Error information is provided by large area microphones placed in the acoustic far field. In order to minimize the error signal, the controller actuates loudspeakers mounted on the inlet to produce destructive interference. The sound pressure level of the fundamental tone of the fan was reduced using the three channel controller by up to 16 dB over a 60 deg angle about the engine axis. A single channel controller could produce reduction over a 30 deg angle. The experimental results show the control to be robust. Simultaneous control of two tones is done with parallel controllers. The fundamental and the first harmonic tones of the fan were controlled simultaneously with reductions of 12 dBA and 5 dBA, respectively, measured on the engine axis. Simultaneous control was also demonstrated for the fan fundamental and the high pressure compressor fundamental tones.

Thomas, Russell H.↗