Rocket nozzle test method Patent
Method for testing rocket nozzles at high tensile stress levels
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Method for testing rocket nozzles at high tensile stress levels
Multislot film cooled pyrolytic graphite rocket nozzle
The mechanical behavior of a rocket motor internal flow field results in a system of nonlinear partial differential equations which cannot be solved analytically. However, this system of equations called the Navier-Stokes equations can be solved numerically. The accuracy and the convergence of the solution of the system of equations will depend largely on how precisely the sharp gradients in the domain of interest can be resolved. With the advances in computer technology, more sophisticated algorithms are available to improve the accuracy and convergence of the solutions. An adaptive grid generation is one of the schemes which can be incorporated into the algorithm to enhance the capability of numerical modeling. It is equivalent to putting intelligence into the algorithm to optimize the use of computer memory. With this scheme, the finite difference domain of the flow field called the grid does neither have to be very fine nor strategically placed at the location of sharp gradients. The grid is self adapting as the solution evolves. This scheme significantly improves the methodology of solving flow problems in rocket nozzles by taking the refinement part of grid generation out of the hands of computational fluid dynamics (CFD) specialists and place it into the computer algorithm itself.
The performance of low-thrust rocket nozzles was studied with a full Navier-Stokes code. The effect of the reduction of the nozzle length on the viscous loss and on the two-dimensional loss due to the increase in the nozzle exit angle was examined by calculating the flowfield and performance values of hydrogen resistojet nozzle with various lengths and shapes (such as 20-deg or 30-deg conical nozzles and a nozzle whose wall contour is given by the Rao nozzle optimization code). It was found that the vacuum specific impulse value of the 30-deg conical nozzle was the highest and that of the contoured nozzle was the lowest among the three nozzles, whose throat Reynolds number and area ratio were 1150 and 82, respectively.
Thermal and pressure stress measurements for photoelastic model of Algol rocket nozzle
Flow disturbances and side forces in supersonic rocket nozzle due to gaseous secondary injection analyzed by semiempirical models
The characteristics of flow profile in a rocket nozzle during the start transient were investigated as well as possibilities of reducing the side-load thrust by sticking trip wires in the nozzle. To simplify the geometry of flow configuration around the trip wire, it was assumed that the flow is passing through square steps instead of round wires. Since a purely analytic solution is not available, a series of semiempirical solutions was proposed.
Oxygen and oxygen-nitrogen mixtures as catalysts for hydrogen atom recombination in rocket nozzles
Erosion resistance and thermal stress cracking tests of rocket nozzle materials with solid propellants
Coupled radiative and convective heat fluxes in high temperature hydrogen propellant rocket nozzles with shape and temperature variations
Exhaust backflow from simulated cluster of three wide-spaced rocket nozzles in near-space environment
Vortex flow and erosion in rocket nozzles from warm-gas injection for thrust vector control
Acoustic effects compared from static tests of clustered and single-nozzled rockets of similar thrust class, NASA F-1 and Saturn S-I
One of the objectives of the Solid Propulsion Integrity Program (SPIP) at Marshall Space Flight Center (MSFC) is development of thermal analysis codes capable of accurately predicting the temperature field, pore pressure field and the surface recession experienced by decomposing polymers which are used as thermal barriers in solid rocket nozzles. The objective of this study is to provide means for verifications of thermal analysis codes developed for modeling of flow and heat transfer in solid rocket nozzles. In order to meet the stated objective, a test facility was designed and constructed for measurement of the transient temperature field in a sample composite subjected to a constant heat flux boundary condition. The heating was provided via a steel thin-foil with a thickness of 0.025 mm. The designed electrical circuit can provide a heating rate of 1800 W. The heater was sandwiched between two identical samples, and thus ensure equal power distribution between them. The samples were fitted with Type K thermocouples, and the exact location of the thermocouples were determined via X-rays. The experiments were modeled via a one-dimensional code (UT1D) as a conduction and phase change heat transfer process. Since the pyrolysis gas flow was in the direction normal to the heat flow, the numerical model could not account for the convection cooling effect of the pyrolysis gas flow. Therefore, the predicted values in the decomposition zone are considered to be an upper estimate of the temperature. From the analysis of the experimental and the numerical results the following are concluded: (1) The virgin and char specific heat data for FM 5055 as reported by SoRI can not be used to obtain any reasonable agreement between the measured temperatures and the predictions. However, use of virgin and char specific heat data given in Acurex report produced good agreement for most of the measured temperatures. (2) Constant heat flux heating process can produce a much higher heating rate than the radiative heating process. The results show that heating rates of 125 C/s (225 F/s) can be achieved. (3) The electrical resistance of the FM 5055 samples were about 150 Omega in the virgin state, and decreased to about 35 Omega when charred. A reliable scheme must be developed to electrically insulate the composite from the heater foil in order to prevent any current leakage into the sample which can result in volumetric heating of the char zone of the composite.
Jet blast effect of twin variable cant rocket nozzles on visibility during landing on particle covered surface
Coupled radiative and convective heat fluxes in high temperature hydrogen propellant rocket nozzles with shape and temperature variations
Energy thickness in prediction of throat heat transfer in rocket nozzles using nozzle geometries and temperature ratios
Each Space Shuttle solid rocket nozzle contains five joints. By design, each nozzle joint utilizes room-temperature vulcanized (RTV) rubber as a thermal barrier to protect the nozzle metal parts and O-rings from heat degradation due to motor combustion gas. Typically, combustion gas does not penetrate through the RTV in nozzle Joints. However, Joint currently experiences gas penetration through the RTV over 90 percent of the time. The occurrence of Joint gas paths is a very complex phenomenon with several known contributors such as the unique geometry of the joint, motor pressure, nozzle vectoring, manufacturing induced RTV voids. RTV material capability, and joint skip (relative radial displacement of joint components). The occurrence of Joint gas paths appears to be a combination of these causes. To better understand the causes of gas paths in Joint, the circumferential locations of gas paths in the RTV were identified and correlated with nozzle vectoring, RTV closeour locations (where the RTV backfill is completed), and X-ray low-density. anomaly (LDA) indications. Results that no specific cause was determined.