Search NASA⌕ Search

SEARCH · Search NASA

Results for “SINTERING”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 55 records · Page 3

Thermophysical and mechanical property assessment of UB 2 and UB 4 sintered via spark plasma sintering

Uranium diboride (UB 2 ) and uranium tetraboride (UB 4 ) are candidate constituents for multi-phase accident tolerant fuel due to their anticipated high thermal conductivity. These fuels have high uranium density that contributes to fission, and by tailoring the ratio of 10 B/ 11 B, can also act as an integrated burnable poison. Understanding the thermophysical and mechanical properties of uranium borides, for which only limited data are available in the literature, is of importance to determine their accident tolerance. In this work UB 2 and UB 4 have been synthesized via arc melting and sintered to high densities via spark plasma sintering (SPS). High density samples, >90% theoretical density, were used to measure the thermal diffusivity and thermal expansion of UB 2 and UB 4 and, in conjunction with specific heat literature data, their thermal conductivities were calculated from 298 to 1773 K. Additionally, resonance ultrasound spectroscopy (RUS) and nanoindentation were performed to investigate the mechanical properties of the uranium borides. Our results are discussed in the context of available literature. Both UB 2 and UB 4 exhibit thermal conductivities higher than that of UO 2 , with UB 2 having the highest. The thermal conductivity of UB 2 increases with temperature above 874 K, while for UB 4 there is a linear increase over the entire measured range. X-ray diffraction (XRD) results indicate that impurity phases were present in the fabricated materials, which could explain why literature density functional theory (DFT) results predict higher values. As a result, this suggests that if impurity phases or any microstructural defects can be eliminated then the thermal conductivity can be further increased.

36 MATERIALS SCIENCE↗

Microstructure and mechanical properties of joints in sintered SiC fiber-bonded ceramics brazed with Ag Cu Ti alloy

Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohexs) has been carried out using a Ti-containing Ag Cu active braze alloy (Cusil-ABAs). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 1C and 750 1C, respectively. The fracture at the higher temperature occurred at the interface between the reactionformed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to m-FEA simulation results.

Singh, Mrityunjay↗

Reversing sintering effect of Ni particles on γ-Mo 2 N via strong metal support interaction

Reversing the thermal induced sintering phenomenon and forming high temperature stable fine dispersed metallic centers with unique structural and electronic properties is one of the ever-lasting targets of heterogeneous catalysis. Here we report that the dispersion of metallic Ni particles into under-coordinated two-dimensional Ni clusters over γ-Mo 2 N is a thermodynamically favorable process based on the AIMD simulation. A Ni-4nm/γ-Mo 2 N model catalyst is synthesized and used to further study the reverse sintering effect by the combination of multiple in-situ characterization methods, including in-situ quick XANES and EXAFS, ambient pressure XPS and environmental SE/STEM etc. The under-coordinated two-dimensional layered Ni clusters on molybdenum nitride support generated from the Ni-4nm/γ-Mo 2 N has been demonstrated to be a thermally stable catalyst in 50 h stability test in CO 2 hydrogenation, and exhibits a remarkable catalytic selectivity reverse compared with traditional Ni particles-based catalyst, leading to a chemo-specific CO 2 hydrogenation to CO.

36 MATERIALS SCIENCE↗

Reactive flash sintering: MgO and α-Al 2 O 3 transform and sinter into single-phase polycrystals of MgAl 2 O 4

We show that flash experiments with three phase mixed-powders of yttria-stabilized zirconia (8YSZ), MgO, and α-Al 2 O 3 not only produce polycrystals of high density, but also the transformation of magnesia and alumina into single-phase spinel. The presence of zirconia facilitates the onset of the flash. The sintering experiments in the laboratory were extended to live experiments at the National Synchrotron Light Source II at Brookhaven National Laboratory in order to measure the time-dependent evolution of single-phase spinel. The phase transformation occurred in <3 seconds during Stage II. Later, during Stage III the cubic zirconia transformed partly into the monoclinic phase, which reverted back to the cubic phase when the flash was extinguished by turning off the current to the specimen. The results underpin a recent report on the synthesis of single-phase bismuth ferrite from constituent oxides in reactive flash experiments, raising the specter of flash as a method for synthesis as well as sintering of complex oxide ceramics. The role of zirconia in catalyzing the flash in the present study is discussed.

36 MATERIALS SCIENCE↗

Process for the production of metal nitride sintered bodies and resultant silicon nitride and aluminum nitride sintered bodies

A process for the manufacture of metal nitride sintered bodies, in particular, a process in which a mixture of metal nitrite powders is shaped and heated together with a binding agent is described. Of the metal nitrides Si3N4 and AIN were used especially frequently because of their excellent properties at high temperatures. The goal is to produce a process for metal nitride sintered bodies with high strength, high corrosion resistance, thermal shock resistance, thermal shock resistance, and avoidance of previously known faults.

Yajima, S.↗

Experimental study of the maximum resolution and packing density achievable in sintered and non-sintered binder-jet 3D printed steel microchannels

Developing high resolution 3D printed metallic microchannels is a challenge especially when there is an essential need for high packing density of the primary material. While high packing density could be achieved by heating the structure to the sintering temperature, some heat sensitive applications require other strategies to improve the packing density of primary materials. In this study the goal is to develop high green or pack densities microchannels on the scale of 2-300 microns which have a robust mechanical structure. Binder-jet 3D printing is an additive manufacturing process in which droplets of binder are deposited via inkjet into a bed of powder. By repeatedly spreading thin layers of powder and depositing binder into the appropriate 2D profiles, complex 3D objects can be created one layer at time. Microchannels with features on the order of 500 microns were fabricated via binder jetting of steel powder and then sintered and/or infiltrated with a secondary material. The average particle size of the steel powder was varied along with the droplet volume of the inkjet-deposited binder. The resolution of the process, packing density of the primary material, the subsequent features sizes of the microchannels, and the overall microchannel quality were characterized as a function of particle size distribution, droplet sizes and heat treatment temperatures.

Elliott, Amy M↗

Communication—Reactive Sintering of a CoFe 2 O 4 Coating on Ferritic Stainless Steels for SOFC Interconnect Application

A mixed Fe+CoO precursor was successfully utilized to synthesize a dense CoFe 2 O 4 spinel coating on the Crofer 22 APU interconnect via reactive sintering at 900°C for 2 h in air without the use of any reduction treatment. Both the uncoated and coated samples were subject to thermal oxidation at 850°C for 500 h in air. Phase constituents, microstructure, and area specific resistance (ASR) of the uncoated and coated samples before and after the oxidation testing were evaluated. The CoFe 2 O 4 layer effectively reduced the Cr 2 O 3 scale growth and lowered the scale ASR.

25 ENERGY STORAGE↗

Pressureless sintered Sialons with low amounts of sintering aid

Two Beta prime - Sialons of composition Si2.6Al0.393y0.007O0.4N3.6 and Si2.6Al0.384Y0.014O0.4N3.6 were pressureless sintered from mixtures of Y2O3 and separately milled Beta -Si3N4, AlN, and SiO2. These Sialons had densities of over 98% of theoretical, four-point bend strengths of 460 and 155 MPa at room temperature and 1400 C, respectively, and 1400 C oxidation rates lower than those reported for hot pressed Si3N4 and for a stronger Sialon with 2.5 weight percentage Y2O3.

Arias, A.↗