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Deployable Propulsion, Power and Communication Systems for Solar System Exploration

NASA is developing thin-film based, deployable propulsion, power, and communication systems for small spacecraft that could provide a revolutionary new capability allowing small spacecraft exploration of the solar system. By leveraging recent advancements in thin films, photovoltaics, and miniaturized electronics, new mission-level capabilities will be enabled aboard lower-cost small spacecraft instead of their more expensive, traditional counterparts, enabling a new generation of frequent, inexpensive deep space missions. Specifically, thin-film technologies are allowing the development and use of solar sails for propulsion, small, lightweight photovoltaics for power, and omnidirectional antennas for communication. Like their name implies, solar sails 'sail' by reflecting sunlight from a large, lightweight reflective material that resembles the sails of 17th and 18th century ships and modern sloops. Instead of wind, the sail and the ship derive their thrust by reflecting solar photons. Solar sail technology has been discussed in the literature for quite some time, but it is only since 2010 that sails have been proven to work in space. Thin-film photovoltaics are revolutionizing the terrestrial power generation market and have been found to be suitable for medium-term use in the space environment. When mounted on the thin-film substrate, these photovoltaics can be packaged into very small volumes and used to generate significant power for small spacecraft. Finally, embedded antennas are being developed that can be adhered to thin-film substrates to provide lightweight, omnidirectional UHF and X-band coverage, increasing bandwidth or effective communication ranges for small spacecraft. Taken together, they may enable a host of new deep space destinations to be reached by a generation of spacecraft smaller and more capable than ever before.

Johnson, Les↗

Attitude Control System for the Solar Cruiser and Future Solar Sail Missions

NASA’s Marshall Space Flight Center (MSFC) is developing the Solar Cruiser solar sail mission to continue to mature solar sail propulsion. Solar Cruiser is a 95kg spacecraft capable of deploying a 1654 square meter solar sail. Solar Cruiser will demonstrate science observation capabilities and navigation in sub Lagrange Point (L1) halo-orbits. Solar Cruiser sail technology can be scaled to larger solar sail missions, including attitude control system and sail membrane and boom technology. Larger solar sails could be used to image the solar poles, enabling Solar Polar Imager (SPI) missions currently prohibitively expensive for propellant-based propulsion methods. Similarly, solar sails can be used to create artificial equilibria and indefinite station-keeping at locations sunward of Lagrange Point one, L1, along the Sun-Earth line (SEL), which can provide space-weather monitor and prediction and reveal discoveries about our Sun and solar system. To achieve the high characteristic acceleration required for larger solar sail missions such as SPI, a solar sail area of approximately 7000 square-meters would be needed. In comparison, the largest solar sail flown to date is the JAXA’s IKAROS mission with a 196 square-meters sail. Attitude control an SPI-size sail poses challenges, including station keeping under solar sail induced torques and thrust vector pointing. In this study, the scalability of the Solar Cruiser sail attitude control architecture to larger sails is studied, such as pointing control performance, mass and power requirements. Solar Cruiser attitude control actuators include propellant-based, such as ion engines, and propellantless options which create differential solar pressures to generate spacecraft torques. Propellantless attitude control includes active translation of the center of mass, Reflectivity Control Devices (RCDs), and tip vanes. The study summarizes the scalability characteristics of the different attitude control architectures for larger solar sail missions.

Solar Sail Propulsion↗

Validation of a Scalable Solar Sailcraft

The NASA In-Space Propulsion (ISP) program sponsored intensive solar sail technology and systems design, development, and hardware demonstration activities over the past 3 years. Efforts to validate a scalable solar sail system by functional demonstration in relevant environments, together with test-analysis correlation activities on a scalable solar sail system have recently been successfully completed. A review of the program, with descriptions of the design, results of testing, and analytical model validations of component and assembly functional, strength, stiffness, shape, and dynamic behavior are discussed. The scaled performance of the validated system is projected to demonstrate the applicability to flight demonstration and important NASA road-map missions.

Murphy, D. M.↗

Sail film materials and supporting structure for a solar sail, a preliminary design, volume 4

Solar sailing technology was examined in relation to a mission to rendezvous with Halley's Comet. Development of an ultra-light, highly reflecting material system capable of operating at high solar intensity for long periods of time was emphasized. Data resulting from the sail materials study are reported. Topics covered include: basic film; coatings and thermal control; joining and handling; system performance; and supporting structures assessment for the heliogyro.

Rowe, W. M.↗

Transportation System Options For The Interstellar Probe Mission

NASA is considering a mission to explore near-interstellar space early in the next decade as the first step toward a vigorous interstellar exploration program. A key enabling technology for such an ambitious science and exploration effort is the development of propulsion systems capable of providing fast trip times. Advanced propulsion technologies that might support an interstellar precursor mission early in the next century include some combination of solar sails, nuclear electric propulsion systems, and aerogravity assists. For years, the scientific community has been interested in the development of solar sail technology to support exploration of the inner and outer planets. Progress in thin-film technology and the development of technologies that may enable the remote assembly of lar2e sails in space are only now maturing to the point where ambitious interstellar precursor missions can be considered. Electric propulsion is now being demonstrated for planetary exploration by the Deep Space I mission. The primary issues for it's adaptation to interstellar precursor applications include the nuclear reactor that would be required and the engine lifetime. A propulsion system concept for the proposed Interstellar Probe mission will be described for each.

Johnson, Charles Les↗

Solar sail geostorm warning mission design

In the solar sail community, a Geostorm warning mission is regarded as one of the best choices for the first application os solar sail technology. In a Geostorm warning mission, a spacecraft is placed between Sun and Earth so that any harmful solar events are detected before Earth experiences them.

Yen, Chen-wan L.↗

Selection and Manufacturing of Membrane Materials for Solar Sails

Commercial metallized polyimide or polyester films and hand-assembly techniques are acceptable for small solar sail technology demonstrations, although scaling this approach to large sail areas is impractical. Opportunities now exist to use new polymeric materials specifically designed for solar sailing applications, and take advantage of integrated sail manufacturing to enable large-scale solar sail construction. This approach has, in part, been demonstrated on the JAXA IKAROS solar sail demonstrator, and NASA Langley Research Center is now developing capabilities to produce ultrathin membranes for solar sails by integrating resin synthesis with film forming and sail manufacturing processes. This paper will discuss the selection and development of polymer material systems for space, and these new processes for producing ultrathin high-performance solar sail membrane films.

Bryant, Robert G.↗

Mitigating Climate Change with Earth Orbital Sunshades

An array of rotating sunshades based on emerging solar sail technology will be deployed in a novel Earth orbit to provide near-continuous partial shading of the Earth, reducing the heat input to the atmosphere by blocking a small percentage of the incoming sunlight, and mitigating local weather effects of anticipated climate change over the next century. The technology will provide local cooling relief during extreme heat events (and heating relief during extreme cold events) thereby saving human lives, agriculture, livestock, water and energy needs. A synthesis of the solar sail design, the sails' operational modes, and the selected orbit combine to provide local weather modification.

Coverstone, Victoria↗

The NASA Solar Cruiser Solar Sail System – Ready for Heliophysics and Deep Space Missions

Mission Mature solar sail propulsion technology to enable near-term, compelling space missions for NASA and the nation. Mission Technology Goals Demonstrate solar sail propulsion technology to enable near- and midterm missions in cis-lunar space, sun-L1 halo orbits, non-Keplerian and other planetary orbits - Maneuver without regret capability in the Earth/Moon system - Space Domain Awareness - Increased Space Weather warning times - Sustained in-situ measurements within the Earth's magnetotail - High inclination solar orbital observations

Solar Sail↗

NASA's Advanced Solar Sail Propulsion System for Low-Cost Deep Space Exploration and Science Missions that Use High Performance Rollable Composite Booms

Several low-cost solar sail technology demonstrator missions are under development in the United States. However, the mass saving derived benefits that composites can offer to such a mass critical spacecraft architecture have not been realized yet. This is due to the lack of suitable composite booms that can fit inside CubeSat platforms and ultimately be readily scalable to much larger sizes, where they can fully optimize their use. With this aim, a new effort focused at developing scalable rollable composite booms for solar sails and other deployable structures has begun. Seven meter booms used to deploy a 90 m2 class solar sail that can fit inside a 6U CubeSat have already been developed. The NASA road map to low-cost solar sail capability demonstration envisioned, consists of increasing the size of these composite booms to enable sailcrafts with a reflective area of up to 2000 m2 housed aboard small satellite platforms. This paper presents a solar sail system initially conceived to serve as a risk reduction alternative to Near Earth Asteroid (NEA) Scout's baseline design but that has recently been slightly redesigned and proposed for follow-on missions. The features of the booms and various deployment mechanisms for the booms and sail, as well as ground support equipment used during testing, are introduced. The results of structural analyses predict the performance of the system under microgravity conditions. Finally, the results of the functional and environmental testing campaign carried out are shown.

Fernandez, Juan M.↗

Space Weather Investigation Frontier (SWIFT)

The Space Weather Investigation Frontier (SWIFT) mission will aim at making major discoveries on the three-dimensional structure and dynamics of heliospheric structures that drive space weather. The focus will be on Interplanetary Coronal Mass Ejections (ICMEs) that originate from massive expulsions of plasma and magnetic flux from the solar corona. They cause the largest geomagnetic storms and solar energetic particle events, threatening to endanger life and disrupt technology on Earth and in space. A big current problem, both regarding fundamental solar-terrestrial physics and space weather, is that we do not yet understand spatial characteristics and temporal evolution of ICMEs and that the existing remote-sensing and in-situ observatories are not suited for resolving multi-layered and evolutionary structures in these massive storm drivers. Here, we propose a groundbreaking mission concept study using solar sail technology that, for the first time, will make continuous, in-situ multi-point observations along the Sun-Earth line beyond the Lagrange point L1 (sub-L1). This unique position, in combination with L1 assets, will allow distinguishing between local and global processes, spatial characteristics, temporal evolution, and particle energization mechanisms related to ICMEs. In addition, measurements of the magnetic field in earthbound ICMEs and their sub-structures from the SWIFT location will double the current forecasting lead-times from L1. This concept also paves the way for missions with increasingly longer forecasting lead-times, addressing NASA and NOAA’s space weather goals, as set forth by the Decadal Survey. The objective of this communication is to inform the community of the ongoing effort, including plans to further develop the mission concept, supported by the Heliophysics Flight Opportunities Studies (HFOS) program under NASA’s Research Opportunities in Space and Earth Sciences (ROSES).

M. Akhavan-Tafti↗

Solar Polar Imager Concept

During late 2019 and early 2020, the Advanced Concepts Office design team at NASA’s George C. Marshall Space Flight Center (MSFC) completed a concept study for a Solar Polar Imager (SPI) mission. The goal of the study was to perform a preliminary design of the spacecraft bus containing a minimum set of science instruments and supporting subsystems. The science goal of the SPI mission is to better understand the Sun and the heliosphere by observing the Sun from a high heliographic latitude. A highly inclined orbit (of 75°) allows helioseismology observations from a high latitude, providing measurements in the high latitude regions for the first time. The orbit also allows measurements of the photospheric magnetic fields in the polar regions, as well as direct measurements of the heliospheric magnetic field and solar wind. The high latitude gives the spacecraft a unique top-down view of coronal mass ejections (CMEs) that could affect space weather around Earth and allow the velocity and directions of these CMEs to be better quantified. Solar sail technology is chosen as the propulsion option necessary to deliver the spacecraft to a heliocentric circular orbit at 0.48 AU and an inclination of 75°. The sail area is restricted to 7000 m2, the maximum size that can be developed in the near term. The sail is also assumed to rotate at 1 rpm to avoid buckling of the supporting booms. The total launch mass is 349 kg, which consists of 233 kg for the SPI Bus, 52 kg for the solar sail and deployment mechanisms, and 64 kg for the Spin-up Bus/launch vehicle payload adapter. Dropping the Spin-up Bus after sail deployment, the characteristic acceleration of the sail is about 0.22 mm/s2. The resulting total mission time is just over 13 years, which includes a 3-year duration at the 75° inclination.

Dan Thomas↗

Solar Polar Imager Concept

During late 2019 and early 2020, the Advanced Concepts Office design team at NASA’s George C. Marshall Space Flight Center (MSFC) completed a concept study for a Solar Polar Imager (SPI) mission. The goal of the study was to perform a preliminary design of the spacecraft bus containing a minimum set of science instruments and supporting subsystems. The science goal of the SPI mission is to better understand the Sun and the heliosphere by observing the Sun from a high heliographic latitude. A highly inclined orbit (of 75°) allows helioseismology observations from a high latitude, providing measurements in the high latitude regions for the first time. The orbit also allows measurements of the photospheric magnetic fields in the polar regions, as well as direct measurements of the heliospheric magnetic field and solar wind. The high latitude gives the spacecraft a unique top-down view of coronal mass ejections (CMEs) that could affect space weather around Earth and allow the velocity and directions of these CMEs to be better quantified. Solar sail technology is chosen as the propulsion option necessary to deliver the spacecraft to a heliocentric circular orbit at 0.48 AU and an inclination of 75°. The sail area is restricted to 7000 m2, the maximum size that can be developed in the near term. The sail is also assumed to rotate at 1 rpm to avoid buckling of the supporting booms. The total launch mass is 349 kg, which consists of 233 kg for the SPI Bus, 52 kg for the solar sail and deployment mechanisms, and 64 kg for the Spin-up Bus/launch vehicle payload adapter. Dropping the Spin-up Bus after sail deployment, the characteristic acceleration of the sail is about 0.22 mm/s2. The resulting total mission time is just over 13 years, which includes a 3-year duration at the 75° inclination.

Dan Thomas↗

Solar sail Engineering Development Mission

Since photons have momentum, a useful force can be obtained by reflecting sunlight off of a large, low mass surface (most likely a very thin metal-coated plastic film) and robbing the light of some of its momentum. A solar sail Engineering Development Mission (EDM) is currently being planned by the World Space Foundation for the purpose of demonstrating and evaluating solar sailing technology and to gain experience in the design and operation of a spacecraft propelled by sunlight. The present plan is for the EDM spacecraft to be launched (sail stowed) in a spin-stabilized configuration into an initial elliptical orbit with an apogee of 36,000 km and a perigee of a few hundred kilometers. The spacecraft will then use its own chemical propulsion system to raise the perigee to at least 1,200 km. The deployed sail will have an area of 880 sq m and generate a solar force of about 0.007 N.

Price, H. W.↗

Demonstration of a 10-m Solar Sail System

The NASA In-Space Propulsion (ISP) program has been sponsoring system design development and hardware demonstration activities of solar sail technology over the past 16 months. Efforts to validate by test a moderate-scale (10-m) 1/4 symmetry ground demonstration sail system are nearly complete. Results of testing and analytical model validation of component and assembly functional, strength, stiffness, shape, and dynamic behavior are discussed.

Murphy, David M.↗

Dynamic and Static Shape Test/Analysis Correlation of a 10 Meter Quadrant Solar Sail

This paper describes finite element analyses and correlation studies to predict deformations and vibration modes/frequencies of a 10-meter quadrant solar sail system. Thin film membranes and booms were analyzed at the component and system-level. The objective was to verify the design and structural responses of the sail system and to mature solar sail technology to a TRL 5. The focus of this paper is in test/analysis correlation.

Taleghani, Barmac K.↗

20 Meter Solar Sail Analysis and Correlation

This paper describes finite element analyses and correlation studies to predict deformations and vibration modes/frequencies of a 20-meter solar sail system developed by ATK Space Systems. Under the programmatic leadership of NASA Marshall Space Flight Center's In-Space Propulsion activity, the 20-meter solar sail program objectives were to verify the design, to assess structural responses of the sail system, to implement lessons learned from a previous 10-meter quadrant system analysis and test program, and to mature solar sail technology to a technology readiness level (TRL) of 5. For this 20 meter sail system, static and ground vibration tests were conducted in NASA Glenn Research Center's 100 meter diameter vacuum chamber at Plum Brook station. Prior to testing, a preliminary analysis was performed to evaluate test conditions and to determine sensor and actuator locations. After testing was completed, an analysis of each test configuration was performed. Post-test model refinements included updated properties to account for the mass of sensors, wiring, and other components used for testing. This paper describes the development of finite element models (FEM) for sail membranes and masts in each of four quadrants at both the component and system levels, as well as an optimization procedure for the static test/analyses correlation.

Taleghani, B. K.↗

Rapid Development of Gossamer Propulsion for NASA Inner Solar System Science Missions

Over a two and one-half year period dating from 2003 through 2005, NASA s In-Space Propulsion Program matured solar sail technology from laboratory components to full systems, demonstrated in as relevant a space environment as could feasibly be simulated on the ground. This paper describes the challenges identified; as well as the approaches taken toward solving a broad set of issues spanning material science, manufacturing technology, and interplanetary trajectory optimization. Revolutionary advances in system structural predictive analysis and characterization testing occurred. Also addressed are the remaining technology challenges that might be resolved with further ground technology research, geared toward reducing technical risks associated with future space validation and science missions.

Young, Roy M.↗