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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3

Summary of the 5th Propulsion Aerodynamics Workshop Nozzle Test Case: Heated Nozzle Exhaust Passing Over A Film-Cooled Plate

This paper summarizes findings from the fifth AIAA Propulsion Aerodynamics Workshop nozzle test case. The experimental configuration examined by workshop participants was a subsonic nozzle with a square exit blowing a heated exhaust over a film-cooled plate. Computational fluid dynamics solutions were obtained and compared to experimental measurements of flow velocities and temperatures, as well as plate surface temperatures. The heated nozzle operated with a Mach 0.3 exit flow at a static temperature ratio of 2.7. Cooling air blowing ratios of 0, 1, and 2 were considered. Computational meshes for the flow domain were provided for participants. Workshop participants from eight separate organizations represented government, industry, and academia. A variety of flow solutions were obtained: Most of the flow solutions employed a Reynolds-averaged Navier-Stokes (RANS) approach, but scale-resolving simulations were used in some cases, including wall-modeled large-eddy simulation (LES), and a few hybrid RANS-LES approaches. One Lattice-Boltzmann solver was employed. For heat transfer to the test article, many participants used a conjugate heat transfer approach. Effects of mesh sensitivity, flow solution approach, and wall heat transfer approach are considered. In general, a fully three-dimensional conjugate heat transfer approach enabled better prediction of surface temperatures than simpler wall temperature boundary treatments. Also, the scale resolving approaches provided better prediction of static temperatures in the flow immediately above the plate consisting of the hot jet exhaust boundary layer interacting with the cooling film. Comparisons of plate surface friction drag and heat transfer obtained from the computations are also presented.

nozzle↗

Calibration of NASA Turbulent Air Motion Measurement System

A turbulent air motion measurement system (TAMMS) was integrated onboard the Lockheed 188 Electra airplane (designated NASA 429) based at the Wallops Flight Facility in support of the NASA role in global tropospheric research. The system provides air motion and turbulence measurements from an airborne platform which is capable of sampling tropospheric and planetary boundary-layer conditions. TAMMS consists of a gust probe with free-rotating vanes mounted on a 3.7-m epoxy-graphite composite nose boom, a high-resolution inertial navigation system (INS), and data acquisition system. A variation of the tower flyby method augmented with radar tracking was implemented for the calibration of static pressure position error and air temperature probe. Additional flight calibration maneuvers were performed remote from the tower in homogeneous atmospheric conditions. System hardware and instrumentation are described and the calibration procedures discussed. Calibration and flight results are presented to illustrate the overall ability of the system to determine the three-component ambient wind fields during straight and level flight conditions.

Barrick, John D. W.↗

Elevated-Temperature Tests Under Static and Aerodynamic Conditions on Honeycomb-Core Sandwich Panels

Stainless-steel honeycomb-core sandwich panels which differed primarily in skin thicknesses were tested at elevated temperatures under static and aerodynamic conditions. The results of these tests were evaluated to determine the insulating effectiveness and structural integrity of the panels. The static radiant-heating tests were performed in front of a quartz-tube radiant heater at panel skin temperatures up to 1,5000 F. The aerodynamic tests were made in a Mach 1.4 heated blowdown wind tunnel. The tunnel temperature was augmented by additional heat supplied by a radiant heater which raised the panel surface temperature above 8000 F during air flow. Static radiant-heating tests of 2 minutes duration showed that all the panels protected the load-carrying structure about equally well. Thin-skin panels showed an advantage for this short-time test over thick-skin panels from a standpoint of weight against insulation. Permanent inelastic strains in the form of local buckles over each cell of the honeycomb core caused an increase in surface roughness. During the aero- dynamic tests all of the panels survived with little or no damage, and panel flutter did not occur.

Groen, Joseph M.↗

Effect of Cr and Ni concentrations on resilience of cast Nb- alloyed heat resistant austenitic steels at extreme high temperatures

Austenitic Cr–Ni alloyed heat resistant steels with Nb additions are used for intensively thermo-mechanically loaded cast components working in extreme high temperature oxidizing environment. Their performance during static oxidation and transient thermo-mechanical loading was investigated to recommend an optimal cost-effective Cr/Ni composition of Nb-alloyed austenitic class steels. Here, the static oxidation and transient thermo-mechanical behavior of three austenitic steels with different Cr/Ni alloying levels were investigated and compared for variety of working conditions. Static oxidation was performed between 900 °C and 1000 °C in air for 400 h. The critical temperature which increases spallation during static oxidation was determined for each of the steel alloying levels. In addition, thermal cycling of a constrained specimen was done with varying upper cycling temperatures between 850 °C and 1000 °C. SEM and TEM analyses were supported by thermodynamic simulation of the phases precipitated in the metal matrix and the structure of formed oxide layers. These studies were used to determine the mechanisms of degradation of thermo-mechanically loaded Cr/Ni austenitic steels at extreme high temperatures. A recommendation for a cost-effective Cr/Ni alloying level for different working conditions was determined.

36 MATERIALS SCIENCE↗

Raman scattering applied to hypersonic air flow

The Raman scattering technique was applied to measure the local static temperature and gas number density over a sharp-edge flat-plate model in a Mach 5 nozzle of the Langley nozzle test chamber with air as the test gas. The angle of attack varied from -5 to 15 deg, and the stagnation temperature varied from 317 to 442 K, with stagnation pressures ranging from 170 kN to 2.8 MN/sq m. The measured values of static temperature and density ranged from 60 to 100 K and from 0.03 to 0.8 kg/cu m, respectively. A comparison with calculated values based on static pressure measurements along the model shows that the Raman scattering technique is a viable measurement method in applications to high-speed three-dimensional flows.

Hillard, M. E., Jr.↗

Understanding airflow pattern and temperature distribution in domestic refrigerators – A review analyzing recent developments and bridging knowledge gaps

Refrigerators have become an essential appliance in every household, and they consume approximately 30% of total electricity among other domestic appliances such as clothes washers, dryers, and air conditioners. With the refrigerator’s comparatively high energy consumption compared with other appliances, existing research has mainly focused on improving the energy efficiency of refrigerators by changing the design of the compressor, heat exchanger, refrigerant, and insulation. However, previous studies have paid very little attention to the research and development of the temperature distribution in the refrigerator, which is a key parameter in determining energy consumption and food safety. Therefore, this review aims to present an overview of recent design developments to improve the temperature distribution and air circulation in domestic refrigerators, including static refrigerators and no-frost refrigerators. Herein, this review article discusses the various operation and design factors that can affect the air circulation and temperature uniformity of the refrigerator, including shelf arrangement, the compressor on/off cycle, thermostat settings, evaporator design, ambient conditions, door opening frequency, and product loading temperatures. Additionally, this review provides a summary of the advanced vapor compression cycle based refrigerators that are expected to provide better energy efficiency and independent temperature control in freezer and refrigerator compartments. This review elaborates on the significance of improving the performance of the domestic refrigerator in terms of temperature distribution and air circulation.

42 ENGINEERING↗

A new technique for inducing a turbulent boundary layer in a supersonic flow

The feasibility of using slot injection to establish a turbulent boundary layer corresponding to a known Reynolds number was investigated. The basic concept consists of injecting secondary air through a slot. The air is injected at the same local static pressure at a selected stagnation temperature to simulate a given up-stream heat conduction. The mass of the injected air is controlled to match a desired Reynolds number. Secondary air was injected through a supersonic nozzle over a flat plate model. Tests were conducted with different injection air conditions. Heat transfer rates were measured behind the slot and results were compared with theoretical estimates. Static pressure measurements were made over the surface in the streamwise direction. Velocity and Mach number profiles were determined downstream of the slot. Laminar and turbulent profiles were calculated to compare with the results of measurements. Experimental results indicate that this is an effective method for establishing a turbulent boundary layer having a prescribed value of R sub e Theta.

Miyazawa, M.↗

Hourly dynamic line ratings for existing transmission across the contiguous United States (preliminary results) [Slides]

The thermal rating of a transmission line depends on the rate at which heat generated by current flow through the line can be dissipated into the environment by convective and radiative cooling, keeping the conductor below a maximum operating temperature. Static or seasonal line ratings assume nearly-worst-case weather conditions (high ambient air temperature, high solar irradiance, and low wind speed), resulting in a low risk of "overrating" a line (i.e., allowing more current to flow than the line is designed for) but a high fraction of time when the line is "underrated" (i.e., able to flow more current while staying below the maximum temperature). Dynamic transmission line ratings (DLR) use real-time measurements of weather conditions, line sag, or line temperature to determine the thermal rating of transmission lines at hourly or higher time resolution, allowing for increased ratings during some (cold, windy, and/or dark) periods and correcting for overrating during other (hot, calm, and/or sunny) periods. Many studies have explored the benefits of DLR, but typically for small collections of transmission lines under a limited sample of weather conditions, leaving open the question of how widely applicable the benefits of DLR might be over diverse geographies and weather conditions. Here, we combine geospatial data on tens of thousands of transmission line routes across the contiguous United States with high-resolution hourly historical weather data for 2007-2013 to estimate the impact of DLR and other weather-adjusted rating systems. We compare static and dynamic line ratings to intermediate ratings adjusted by ambient temperature, day/night irradiance, clear-sky irradiance, and/or measured irradiance, illustrating the benefits of incorporating progressively more detailed weather data into the calculated line ratings. Moving from nighttime-adjusted ratings to clear-sky-adjusted ratings provides more benefit than moving from clear-sky-adjusted ratings to measured-irradiance-adjusted ratings. Depending on the assumed static windspeed for irradiance-adjusted-ratings, DLR either corrects for overrated hours or provides substantially increased ratings in the majority of hours on the majority of lines.

14 SOLAR ENERGY↗

High Temperature Mechanical Characterization and Analysis of Al2O3 /Al2O3 Composition

Sixteen ply unidirectional zirconia coated single crystal Al2O3 fiber reinforced polycrystalline Al2O3 was tested in uniaxial tension at temperatures to 1400 C in air. Fiber volume fractions ranged from 26 to 31%. The matrix has primarily open porosity of approximately 40%. Theories for predicting the Young's modulus, first matrix cracking stress, and ultimate strength were applied and evaluated for suitability in predicting the mechanical behavior of Al2O3/Al2O3 composites. The composite exhibited pseudo tough behavior (increased area under the stress/strain curve relative to monolithic alumina) from 22 to 1400 C. The rule-of-mixtures provides a good estimate of the Young's modulus of the composite using the constituent properties from room temperature to approximately 1200 C for short term static tensile tests in air. The ACK theory provides the best approximation of the first matrix cracking stress while accounting for residual stresses at room temperature. Difficulties in determining the fiber/matrix interfacial shear stress at high temperatures prevented the accurate prediction of the first matrix cracking stress above room temperature. The theory of Cao and Thouless, based on Weibull statistics, gave the best prediction for the composite ultimate tensile strength.

Gyekenyesi, John Z.↗

Subsonic and supersonic jets and supersonic suppressor characteristics.

The flow and acoustic characteristics over a Mach number range of 0.6 to 1.5 were determined for convergent and parallel flow nozzles with room temperature air. Mean velocity and fluctuating impact and static pressure distributions were investigated. Near- and far-field acoustic measurements were obtained, and overall sound power levels were compared with subsonic theory of Lighthill and supersonic theory of Nagamatsu and Horvay. Flow and acoustic characteristics of single and multiple shroud supersonic suppressors were studied. With 191 tubes and shrouds the overall sound power level for a Mach 1.4 jet was reduced 15.3 and 20.5 db respectively.

Nagamatsu, H. T.↗

Chemical vapor deposition coatings for oxidation protection of titanium alloys

Results of an experimental investigation of the oxidation protection afforded to Ti-14Al-21Nb and Ti-14Al-23Nb-2V titanium aluminides and Ti-17Mo-3Al-3Nb titanium alloy by aluminum-boron-silicon and boron-silicon coatings are presented. These coatings are applied by a combination of physical vapor deposition (PVD) and chemical vapor deposition (CVD) processes. The former is for the application of aluminum, and the latter is for codeposition of boron and silicon. Coating thickness is in the range of 2 to 7 microns, and coating weights are 0.6 to 2.0 mg/sq cm. Oxidation testing was performed in air at temperatures to 1255 K in both static and hypersonic flow environments. The degree of oxidation protection provided by the coatings is determined from weight change measurements made during the testing and post test compositional analyses. Temperature-dependent total normal emittance data are also presented for four coating/substrate combinations. Both types of coatings provided excellent oxidation protection for the exposure conditions of this investigation. Total normal emittances were greater than 0.80 in all cases.

Cunnington, G. R.↗

CARS temperature measurements in a hypersonic propulsion test facility

Static-temperature measurements performed in a reacting vitiated air-hydrogen Mach-2 flow in a duct in Test Cell 2 at NASA LaRC by using a coherent anti-Stokes Raman spectroscopy (CARS) system are discussed. The hypersonic propulsion Test Cell 2 hardware is outlined with emphasis on optical access ports and safety features in the design of the Test Cell. Such design considerations as vibration, noise, contamination from flow field or atmospheric-borne dust, unwanted laser- and electrically-induced combustion, and movement of the sampling volume in the flow are presented. The CARS system is described, and focus is placed on the principle and components of system-to-monochromator signal coupling. Contour plots of scramjet combustor static temperature in a reacting-flow region are presented for three stations, and it is noted that the measurements reveal such features in the flow as maximum temperature near the model wall in the region of the injector footprint.

Jarrett, O., Jr.↗

Characterization of a hot-film probe for hypersonic flow

The critical issues concerning the application of constant-temperature hot-film anemometry to hypersonic flow are reviewed and extended. Mass-flux static calibrations were conducted in a Mach 10 helium flow, while mass-flux and total-temperature static calibrations were made in a Mach 6 air flow. In addition, comparative hot-film/hot-wire turbulence measurements were made in a Mach 11 helium boundary layer to provide insight into the dynamic response of the hot film. The measurements indicate that substrate conduction 'losses' dominate the static response of the hot-film probe, thus resulting in poor sensitivity to mass-flux and total temperature. Furthermore, it has been found that it is not possible to isolate mass-flux fluctuations at high overheat ratios for the current hot-film design. Thus, the sapphire-substrate hot-film anemometer is a robust, high-bandwidth instrument limited to qualitative transition and turbulence measurements. Finally, the extension of this technique to providing quantitative information is dependent upon the development of lower thermal-conductivity substrate materials.

Sheplak, M.↗

Ground-based measurements of DM-2 rocket exhaust effluents using fixed-flow samplers and electrets

Electret devices were used to collect samples of rocket exhaust products. The samples were analyzed by X-ray spectroscopy. The performance of the electrets was compared with that of Thiokol fixed flow samplers during the static test firing of a solid rocket motor (SRM) demonstration model. A vertical profile of wind speed, wind direction, and air temperature, used as inputs to the multilayer diffusion model for the SRM static test is presented.

Susko, M.↗

Numerical predictions of residence times behind a rearward facing step with transverse injection

A numerical investigation of the two-dimensional recirculation zone formed between a rear-ward facing step and a transverse hydrogen jet in a supersonic flow is presented. Calculations were made using an elliptic flow computer code with a time-relaxation finite difference integration algorithm. Cases were examined for jet static pressures between 2 and 5 times mainstream with jets located 3 to 7 step heights downstream of the step. Nominal mainstream flow conditions were Mach 2.4 air at 1 atm pressure and 1000K (1800R) static temperature. Results in the form of mean properties in the recirculation zone and residence time are presented. Calculations of the decay of hydrogen mass from the steady state are presented for selected cases. The combustion potential for each case is assessed by comparison of computed conditions in the recirculation zone with the results from a well-stirred reactor theory.

Rogers, R. C.↗

Xanthos-Lake Dataset

The Xanthos-Lake v1.0 dataset provides the input data, trained machine-learning models, and simulation outputs needed to characterize lake water balance, snow and ice conditions, and mixing-layer temperature within the Xanthos global hydrological modeling framework. The dataset supports lake representation across a wide range of lake sizes and hydroclimatic conditions by combining xLSIM, a basin-specific machine-learning emulator of lake snow, ice, ice-cover fraction, and mixing-layer temperature, with the Xanthos-Lake water-balance model. The archive contains NetCDF datasets used to train and evaluate xLSIM, trained model weights, processed meteorological and lake-property inputs, and basin- and lake-category-specific simulation outputs. These materials are organized into four primary data groups, described below. Snowice_model_inputs: Contains the NetCDF input data used to train xLSIM. The xLSIM machine-learning framework uses three lake-based datasets. The meteorological forcing dataset provides monthly relative humidity, specific humidity, surface wind speed, maximum and minimum air temperature, downward longwave and shortwave radiation, snowfall, surface air pressure, and total precipitation. Lake surface area is included as an additional static predictor. The target-state dataset provides lake ice thickness, snow depth, snow cover, and lake mixing-layer temperature, while a companion lake-surface dataset provides the lake ice-cover fraction. Before training, ice thickness and snow depth are converted from meters to centimeters, mixing-layer temperature is converted from kelvin to degrees Celsius and constrained to nonnegative values, and ice-cover fraction is converted from a fraction to a percentage. The predictor variables are normalized using statistics calculated across the selected lakes and time steps. Snowice_model_outputs: Contains the NetCDF outputs generated by xLSIM. For each basin, xLSIM produces a file containing observed and predicted lake-state variables for the training, validation, and testing periods. The modeled variables include lake ice thickness, snow depth, snow cover, mixing-layer temperature, and lake ice-cover fraction. For basins without a sufficiently persistent snow-and-ice signal, the emulator predicts only mixing-layer temperature. The outputs also include training and validation loss histories, the selected model configuration, identifiers of the lakes used in training, and SHAP-based feature-importance information at the global, lake, and seasonal-regime levels. The trained machine-learning model weights are provided separately within the dataset archive. Together, these files support model evaluation and subsequent coupling with the Xanthos-Lake water-balance framework. XanthosLAKES: Contains the NetCDF input data used by the Xanthos-Lake framework. Monthly meteorological inputs include relative and specific humidity, downward shortwave and longwave radiation, mean, maximum, and minimum air temperature, wind speed, precipitation, snowfall, and surface air pressure. Static lake-property datasets provide lake identifiers, geographic locations, surface area, volume, mean depth, elevation, drainage area, fetch, outlet-routing information, and associated Xanthos grid-cell attributes. Separate bathymetric datasets provide the coefficients of the area–depth and volume–depth relationships for each aggregated lake unit. GLEV-based records provide observed lake surface area and evaporation data used to initialize lake states, define reference conditions, and calibrate and evaluate the model. Xanthos-Lake Outputs: Contains the basin- and lake-category-specific NetCDF outputs generated by Xanthos-Lake. Monthly variables include lake surface area, storage volume, outlet discharge, evaporation rate, evaporation volume, lake–groundwater exchange, lake inflow, ice thickness, snow depth, snow-cover fraction, ice-cover fraction, and mixing-layer temperature. The files also contain lake-specific calibration and validation statistics, including normalized root-mean-square error, mean absolute error, Nash–Sutcliffe efficiency, Kling–Gupta efficiency, and percent bias. Stored calibrated and derived parameters include the weir discharge coefficient, fractional freeboard, groundwater exchange coefficient, reference water level, corresponding reference surface area and storage volume, weir-width adjustment factor, and the fraction of routed inflow entering the lake. Basin identifiers, lake category, simulation period, calibration and validation periods, and parameter-schema information are retained as NetCDF metadata.

Abeshu, Guta [Pacific Northwest National Laborator↗