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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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44 records · Page 3

Hybrid-Electric Aero-Propulsion Controls Testbed Results

NASA is supporting the development of Electrified Aircraft Propulsion (EAP) technology due to its potential to reduce aircraft fuel burn, emissions, and noise as well as improving safety and performance. One focus of this research is the electrification of conventional turbomachinery propulsion systems, which offers ways to improve the performance and operability of turbine-engine powered aircraft through the addition of electro-mechanical systems. These hybrid-electric turbine engines provide additional actuation and energy management control opportunities for improving stability and transient response behavior. This paper summarizes the results of a Hardware-in-the-Loop (HIL) test performed at the NASA Electric Aircraft Testbed (NEAT) during the summer of 2022. The test demonstrates the feasibility and performance of an advanced energy management control strategy by integrating a simulated turbofan engine with scaled electro-mechanical hardware. A full-scale real-time reference model of a geared turbofan was run alongside a scaled electro-mechanical system representing the electrified turbofan components operating at a megawatt-scale power level. The model was interfaced with the hardware through a novel closed-loop control and scaling algorithm that emulated the dynamic speed and torque response of the turbofan shafts. The control strategy was implemented on the electrical machines connected to the emulated turbomachinery shafts. The results from the testbed are compared against simulations that predict the testbed and geared turbofan model operation. The energy management control strategy successfully changed the operating point of the engine model and improved its stability during throttle transients. These results also demonstrate the success of the novel closed loop control and scaling approach for emulating turbomachinery and elevate the Technology Readiness Level (TRL) of the energy management control strategy.

Aeronautics↗

Design, Analysis, Testing, and Flight Activities for A Green Propulsion Dual Mode (Gpdm) Technology Demonstration Mission

NASA’s Strategic Plan (2022) outlines specific technology development objectives which direct the Agency to “innovate and advance transformational space technologies.” An example of these potentially high-impact space technologies is the low-toxicity or “green” rocket propellant known as ASCENT (or Advanced Spacecraft Energetic Non-Toxic Propellant). Developed in the 2010’s by the Air Force Research Lab (AFRL), ASCENT (formerly AF-315E) has shown improved specific impulse density (50% higher) vs. hydrazine in addition to its favorable in-space storability and ease of handling capability. The chemical propulsion capability of ASCENT has been demonstrated on several missions including the Green Propulsion Infusion Mission (GPIM) in 2019 and most recently, the Lunar Flashlight mission. ASCENT is an ionic liquid, which lends itself as both a chemical and an electrospray propellant. The capability to use the same propellants in multiple modes using the same propellant tank and feed system has yet to be demonstrated in orbit. This capability, if proven successful has the potential to reduce system weight and complexity, while taking advantage of both high thrust and high propellant efficiency in electrospray mode. The GPDM Project, managed by the Marshall Space Flight Center is seeking to develop a dual-mode propulsion system as the payload on a small spacecraft (6U CubeSat) and subsequent in-space demonstration. This paper will summarize the concept, ground testing as well as mission operations plan for demonstrating green “dual-mode” propulsion.

Nehemiah J. Williams↗

The Advanced Geared Turbofan 30,000 lb f – electrified (AGTF30-e): A Virtual Testbed for Electrified Aircraft Propulsion Research

Electrified Aircraft Propulsion (EAP) is a growing topic of research with the potential to shape the future of commercial air travel. Here, detailed mathematical models serve an essential role in developing understanding and evaluating different technologies and design concepts. The Advanced Geared Turbofan 30,000 lb f – electrified (AGTF30-e) is an open-source software package developed by the National Aeronautics and Space Administration (NASA). The AGTF30-e provides a realistic propulsion system model of a conceptual electrified advanced geared turbofan engine suitable for propelling a single-aisle commercial aircraft. Included with the engine model is a controller that provides representative dynamic performance across a full operating envelop. The model is meant to facilitate research studies and promote collaboration. It is envisioned for use in concept exploration studies, technology impact studies, and dynamics and controls studies. The engine model can be run in various modes of operation including boost and power extraction. It also has options for other electrification features and methods for engine shaft and electric machine integration. This paper documents the AGTF30-e and illustrates its use through various simulation scenarios.

AGTF30-e↗

The Advanced Geared Turbofan 30,000 lbf – electrified (AGTF30-e): A Virtual Testbed for Electrified Aircraft Propulsion Research

Electrified Aircraft Propulsion (EAP) is a growing topic of research with the potential to shape the future of commercial air travel. Here, detailed mathematical models serve an essential role in developing understanding and evaluating different technologies and design concepts. The Advanced Geared Turbofan 30,000 lbf – electrified (AGTF30-e) is an open-source software package developed by the National Aeronautics and Space Administration (NASA). The AGTF30-e provides a realistic propulsion system model of a conceptual electrified advanced geared turbofan engine suitable for propelling a single-aisle commercial aircraft. Included with the engine model is a controller that provides representative dynamic performance across a full operating envelop. The model is meant to facilitate research studies and promote collaboration. It is envisioned for use in concept exploration studies, technology impact studies, and dynamics and controls studies. The engine model can be run in various modes of operation including boost and power extraction. It also has options for other electrification features and methods for engine shaft and electric machine integration. This paper documents the AGTF30-e and illustrates its use through various simulation scenarios.

AGTF30-e↗

Enabling a Weight Efficient Power System for an Electrified Turbofan Through Gearbox Design and Control

Electrified Aircraft Propulsion (EAP) concepts could enable various benefits through a variety of use-cases. Benefits are sought in the form of reduced fuel burn and emissions. Many of these concepts involve the electrification of gas turbine engines. Electrification is accomplished through the integration of electric machines (EMs) with the engine shafts, providing the ability to inject and/or extract power as desired. Energy storage is also a common feature. An often-overlooked feature of the analysis is the means of integrating the EMs with the engine shafts. A trivial solution is to allow each shaft to have its own dedicated EM through independent geartrains. However, non-trivial mechanical integration solutions could provide benefits when considered in coordination with control logic to manage the operation of the propulsion system. Here, such a solution is considered and is shown to have the potential to reduce weight for a relevant conceptual electrified propulsion system. Weight saving benefits are demonstrated for various EAP use-cases. In particular, the mild hybrid application was shown to benefit from a power system weight reduction of 47% and an overall system weight reduction of 29%.

Hybrid Electric Propulsion↗

Enabling a Weight Efficient Power System for an Electrified Turbofan Through Gearbox Design and Control

Electrified Aircraft Propulsion (EAP) concepts could enable various benefits through a variety of use-cases. Benefits are sought in the form of reduced fuel burn and emissions. Many of these concepts involve the electrification of gas turbine engines. Electrification is accomplished through the integration of electric machines (EMs) with the engine shafts, providing the ability to inject and/or extract power as desired. Energy storage is also a common feature. An often-overlooked feature of the analysis is the means of integrating the EMs with the engine shafts. A trivial solution is to allow each shaft to have its own dedicated EM through independent geartrains. However, non-trivial mechanical integration solutions could provide benefits when considered in coordination with control logic to manage the operation of the propulsion system. Here, such a solution is considered and is shown to have the potential to reduce weight for a relevant conceptual electrified propulsion system. Weight saving benefits are demonstrated for various EAP use-cases. In particular, the mild hybrid application was shown to benefit from a power system weight reduction of 47% and an overall system weight reduction of 29%.

Hybrid Electric Propulsion↗

Thermal Design and Analysis of Green Propulsion Dual Method CubeSat

Green Propulsion Dual Method (GPDM) is a collaboration between NASA Marshall Space Flight Center (MSFC) and Georgia Tech to create a 6U CubeSat demonstrating the use of the green propellant Advanced Spacecraft Energetic Non-Toxic (ASCENT) in two propulsion systems: using a traditional chemical thruster and an electrospray thruster system. The driving thermal considerations includes a planned orbit always in Sun view without any time in Earth’s eclipse, and a chemical thruster reaching 1300°C during firing. Thermal design and analysis on CubeSats are not always emphasized, particularly in experimental or academic environments. This paper will describe the thermal design and analysis performed on GPDM and the mitigations implemented for this mission, which will highlight some of the thermal challenges unique to experimental small satellites.

Thermal Analysis↗

Thermal Design and Analysis of Green Propulsion Dual Mode CubeSat

Green Propulsion Dual Mode (GPDM) is a collaboration between NASA Marshall Space Flight Center (MSFC) and Georgia Tech to create a 6U CubeSat demonstrating the use of the green propellant Advanced Spacecraft Energetic Non-Toxic (ASCENT) in two propulsion systems: using a traditional chemical thruster and an electrospray thruster system. The driving thermal considerations includes a planned orbit always in Sun view without any time in Earth’s eclipse, and a chemical thruster reaching 1300°C during firing. Thermal design and analysis on CubeSats are not always emphasized, particularly in experimental or academic environments. This paper will describe the thermal design and analysis performed on GPDM and the mitigations implemented for this mission, which will highlight some of the thermal challenges unique to experimental small satellites.

Thermal Analysis↗