Space Cell Test Program
Environmental testing of nickel-cadmium, silver-zinc, silver-cadmium, and zinc-oxygen batteries for spacecraft power supplies
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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High torque DC motor fabrication and test program
The testing of a standard iron and standard alnico permanent magnet two-phase, brushless dc spin motor for potential application to the space telescope has been concluded. The purpose of this study was to determine spin motor power losses, magnetic drag, efficiency and torque speed characteristics of a high torque dc motor. The motor was designed and built to fit an existing reaction wheel as a test vehicle and to use existing brass-board commutation and torque command electronics. The results of the tests are included in this report.
Makus, P.↗
Block 2 solar cell module environmental test program
Environmental tests were performed of on 76 solar cell modules produced by four different manufacturers. The following tests were performed: (1) 28 day temperature and humidity; (2) rain and icing; (3) salt fog; (4) sand and dust; (5) vacuum/steam/pressure; (6) fungus; (7) temperature/altitude; and (8) thermal shock. Environmental testing of the solar cell modules produced cracked cells, cracked encapsulant and encapsulant delaminations on various modules. In addition, there was some minor cell and frame corrosion.
Holloway, K. L.↗
Space shuttle orbiter vehicle star tracker test program plan
The development model test program was written to provide guidance for essential star tracker test support to the Space Shuttle Orbiter Program. The program organization included test equipment preparation, prototype baseline/acceptance tests, prototype total performance tests, and prototype special tests. Test configurations, preparation phase, documentation, scheduling, and manpower requirements are discussed. The test program permits an early evaluation of the tracker's performance prior to completion and testing of the final flight models.
Smith, R. A.↗
Propulsion Induced Effects (PIE) Test Program
The Propulsion Induced Effects (PIE) test program is being lead by NASA Ames for Configuration Aerodynamics (CA). Representatives from CA, Technology Integration (TI), Inlet, and the Nozzle ITD's are working with Ames in defining and executing this test program. The objective of the CA 4-14 milestone is to assess the propulsion/airframe integration characteristics of the Technology Concept Airplane (TCA) and design variations using computational and experimental methods. The experimental aspect includes static calibrations, transonic and supersonic wind tunnel testing. The test program will generate a comprehensive database that will include all appropriate wind tunnel corrections, with emphasis placed on establishing the propulsion induced effects on the flight performance of the TCA.
Cappuccio, Gelsomina↗
Surveyor landing radar test program review Final report
Test program evaluation and modifications for Surveyor radar altimeter and Doppler velocity sensor system
RADAR ALTIMETER↗
Skylab test program - Management and requirements
Skylab test program taking into account program requirements, test management concepts and identification subsystems, status, performance review and control
Meyer, J. B.↗
Results of the NASP Ames Integrated Mixing Hypersonic Engine (AIMHYE) Scramjet Test Program
This paper describes the test techniques and results from the National Aerospace Plane Government Work Package 53, the Ames Integrated Mixing Hypersonic Engine (AIMHYE) Scramjet Test program conducted in the NASA Ames 16-Inch Combustion Driven Shock Tunnel. This was a series of near full-scale scramjet combustor tests with the objective to obtain high speed combustor and nozzle data from an engine with injector configurations similar to the NASP E21 and E22a designs. The experimental test approach was to use a large combustor model (80-100% throat height) designed and fabricated for testing in the semi-free jet mode. The conditions tested were similar to the "blue book" conditions at Mach 12, 14, and 16. GWP 53 validated use of large, long test time impulse facilities, specifically the Ames 16-Inch Shock Tunnel, for high Mach number scramjet propulsion testing an integrated test rig (inlet, combustor, and nozzle). Discussion of key features of the test program will include: effects of the 2-D combustor inlet pressure profile; performance of large injectors' fueling system that included nozzlettes, base injection, and film cooling; and heat transfer measurements to the combustor. Significant instrumentation development and application efforts include the following: combustor force balance application for measurement of combustor drag for comparison with integrated point measurements of skin friction; nozzle metric strip for measuring thrust with comparison to integrated pressure measurements; and nonintrusive optical fiber-based diode laser absorption measurements of combustion products for determination of combustor performance. Direct measurements will be reported for specific test article configurations and compared with CFD solutions.
Cavolowsky, John A.↗
Spacecraft Testing Programs: Adding Value to the Systems Engineering Process
Testing has long been recognized as a critical component of spacecraft development activities - yet many major systems failures may have been prevented with more rigorous testing programs. The question is why is more testing not being conducted? Given unlimited resources, more testing would likely be included in a spacecraft development program. Striking the right balance between too much testing and not enough has been a long-term challenge for many industries. The objective of this paper is to discuss some of the barriers, enablers, and best practices for developing and sustaining a strong test program and testing team. This paper will also explore the testing decision factors used by managers; the varying attitudes toward testing; methods to develop strong test engineers; and the influence of behavior, culture and processes on testing programs. KEY WORDS: Risk, Integration and Test, Validation, Verification, Test Program Development
Britton, Keith J.↗
Space shuttle wind tunnel testing program
The wind tunnel testing rationale and the associated test program management plan for the STS design and development stage are reviewed. Noting that estimates of the total ground testing facilities needed exceeded any previous program for an aircraft or space vehicle, tests were intended to cover launch, separation, and entry. An Orbiter flight profile is outlined, and the aerodynamic, aerothermodynamic, and structural dynamics testing objectives for launch, Orbiter, and ferry concepts are explored. The division of the STS development tasks between the Johnson Space Center and the Marshall Space Flight Center also included the formation of a coordinating panel with representatives of various wind tunnel programs and other phases of the STS development program. A total of 42,200 wind tunnel hr were used for the Shuttle development, with an additional 23,000 run in NASA supporting centers.
Whitnah, A. M.↗
Description of an oscillating flow test program
A description of the University of Minnesota Oscillating Flow Test Program is presented. The rationale for isolating the oscillating flow effect for separate study, the objectives of the test program, and the program design criteria are presented along with a description of the test facility and the test plan. The program test domain covers almost the entire operating domain of Stirling engine heat exchangers expressed in terms of the appropriate dimensionless parameters. Phenomena important to Stirling engine performance which are not simulated in the test program are also discussed. Computer analysis results are used to predict apparatus performance.
Seume, J. R.↗
Transient Pressure Test Article Test Program
The Transient Pressure Test Article (TPTA) test program is being conducted at a new test facility located in the East Test Area at the National Aeronautics and Space Administration's (NASA's) Marshall Space Flight Center (MSFC) in Huntsville, Alabama. This facility, along with the special test equipment (STE) required for facility support, was constructed specifically to test and verify the sealing capability of the Redesigned Solid Rocket Motor (RSRM) field, igniter, and nozzle joints. The test article consists of full scale RSRM hardware loaded with inert propellant and assembled in a short stack configuration. The TPTA is pressurized by igniting a propellant cartridge capable of inducing a pressure rise rate which stimulates the ignition transient that occurs during launch. Dynamic loads are applied during the pressure cycle to simulate external tank attach (ETA) strut loads present on the ETA ring. Sealing ability of the redesigned joints is evaluated under joint movement conditions produced by these combined loads since joint sealing ability depends on seal resilience velocity being greater than gap opening velocity. Also, maximum flight dynamic loads are applied to the test article which is either pressurized to 600 psia using gaseous nitrogen (GN2) or applied to the test article as the pressure decays inside the test article on the down cycle after the ignition transient cycle. This new test facility is examined with respect to its capabilities. In addition, both the topic of test effectiveness versus space vehicle flight performance and new aerospace test techniques, as well as a comparison between the old SRM design and the RSRM are presented.
Vibbart, Charles M.↗
Environmental Test Program for the Mars Exploration Rover Project
On June 10 and July 7, 2003 the National Aeronautics and Space Administration (NASA) launched two spacecraft from Cape Canaveral, Florida for a six (6) months flight to the Red Planet, Mars. The two Mars Exploration Rover spacecraft landed safely on the planet in January 2004. Prior to the successful launch, both of the spacecraft were involved in a comprehensive test campaign that included development, qualification, and protoflight test programs. Testing was performed to simulate the environments associated with launch, inter-planetary cruise, landing on the planet and Mars surface operations. Unique test requirements included operating the spacecraft while the chamber pressure was controlled to simulate the decent to the planet from deep space, high impact landing loads and rover operations on the surface of the planet at 8 Torr and -130 C. This paper will present an overview of the test program that included vibration, pyro-shock, landing loads, acoustic noise, thermal vacuum and solar simulation testing at the Jet Propulsion Laboratory (JPL) Environmental Test Laboratory facilities in Pasadena, California.
Fisher, Terry C.↗
Summary report on the Viking 1975 DSN telecommunications compatibility test program
The system design tests and test results that provided the basis for establishment of telecommunications design between the DSN and Viking 1975 were described. The Viking 1975/DSN Telecommunications Compatibility Test Program Consisted of three phases: subsystem design, system design, and system verification tests which were performed at JPL and at the Air Force Eastern Test Range and Kennedy Space Center complexes. Subsystem design tests were performed with the Viking Orbiter (VO) and the Viking Lander (VL) during 1973. System design compatibility tests were performed with the Viking Proof Test Orbiter, Viking Spacecraft Test Lander, and a multiple Viking spacecraft configuration during the summer of 1974. System verification tests were performed with the Viking Orbiter, Viking Lander and Viking spacecraft during the spring and summer of 1975.
A. I. Bryan↗
Space Shuttle Solid Rocket Booster Decelerator Subsystem Rocket Sled Test Program
A rocket sled test was performed as part of the development test program of the Space Shuttle Solid Rocket Booster (SRB) Decelerator Subsystem. The test objectives were to evaluate the nose cap/pilot chute deployment behavior and performance. The tests were performed by accelerating the sled and test article to the desired deployment conditions and then ejecting the SRB nose cap by firing three 30,000-lb thrusters. The nose cap then deployed the pilot chute (11.5-ft diam) which, in turn, initiated drogue chute pack deployment. Text conditions simulated the design deployment environment of dynamic pressure of 200 and 270 psf (corresponding sled velocities of 445 and 530 ft/s) and were conducted in configurations representative of SRB (solid rocket booster) angles of attack of 80 and 140 deg, respectively. A test description and summary of results are presented.
Kross, D. A.↗
Effectiveness of spacecraft testing programs
The need for testing under simulated mission operational conditions is discussed and the results of such tests are reviewed from the point of view of the user. A brief overview of the usal test sequences for high reliability long life spacecraft is presented and the effectiveness of the testing program is analyzed in terms of the defects which are discovered by such tests. The need for automation, innovative mechanical test procedures, and design for testability is discussed.
Krausz, A.↗
Hardware test program for evaluation of baseline range/range rate sensor concept
The test program Phase II effort provides additional design information in terms of range and range rate (R/R) sensor performance when observing and tracking a typical spacecraft target. The target used in the test program was a one-third scale model of the Hubble Space Telescope (HST) available at the MSFC test site where the tests were performed. A modified Bendix millimeter wave radar served as the R/R sensor test bed for evaluation of range and range rate tracking performance, and generation of radar signature characteristics of the spacecraft target. A summary of program test results and conclusions are presented along with detailed description of the Bendix test bed radar with accompaning instrumentation. The MSFC test site and facilities are described. The test procedures used to establish background levels, and the calibration procedures used in the range accuracy tests and RCS (radar cross section) signature measurements, are presented and a condensed version of the daily log kept during the 5 September through 17 September test period is also presented. The test program results are given starting with the RCS signature measurements, then continuing with range measurement accuracy test results and finally the range and range rate tracking accuracy test results.
Pernic, E.↗