Enabling targeted TRISO transient analyses using the Transient Reactor Test Facility
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We present a multi-channel, fast neutron/gamma ray detector array system that utilizes ZnS(Ag) scintillator detectors. The system employs field programmable gate arrays (FPGAs) to do real-time all digital neutron/gamma ray discrimination with pulse height and time histograms to allow count rates in excess of 1,000,000 pulses per second per channel. The system detector number is scalable in blocks of 16 channels.
The ultimate goal of modeling and simulation is to obtain reasonable answers to problems that don’t have representations which can be easily evaluated while minimizing the amount of computational resources. With the advances during the last twenty years of large scale computing centers, researchers have had the ability to create a multitude of tools to minimize the number of approximations necessary when modeling a system. The tremendous power of these centers requires the user to possess an immense amount of knowledge to optimize the models for accuracy and efficiency.This paper seeks to evaluate the KENO model of TREAT to optimize calculational efforts.
The ultimate goal of modeling and simulation is to obtain reasonable answers to problems that don't have representations which can be easily evaluated while minimizing the amount of computational resources. With the advances during the last twenty years of large scale computing centers, researchers have had the ability to create a multitude of tools to minimize the number of approximations necessary when modeling a system. The tremendous power of these centers requires the user to possess an immense amount of knowledge to optimize the models for accuracy and efficiency. Research reactors require that the neutron flux be well characterized so that the flux in a given location or the power delivered to the target in an experiment center can be accurately determined.
The Transient Reactor Test (TREAT) facility is a graphite based transient test reactor at the Idaho National Laboratory (INL). TREAT started operation in 1959 and performed thousands of transient irradiations for the primary purpose of nuclear fuel safety research. TREAT operations were suspended in 1994, and then, several years later, resumed reactor operations in 2017 to support development of advanced nuclear fuels. TREAT’s more recent historic focus had been for transients with relevance to sodium cooled fast spectrum reactors. TREAT’s first year of modern experiment work performed in 2018, however, saw the demonstration of new kinds of transients focused on light water reactor (LWR) needs including reactivity initiated accidents (RIA) and loss of coolant accidents (LOCA). The successful outcome of these efforts confirmed TREAT’s viability as a transient neutron source for LWR safety research. Since TREAT’s core is air cooled and provides no “built-in” thermal hydraulic boundary conditions for tests specimens, efforts have been underway to establish water-environment capabilities for testing specimens. Small static water capsules have been established to support single rod RIA testing where transient heating is brief. Similarly, deployment of enhanced water capsules with blowdown capability is nearing completion to support single rod LOCA testing. With careful experiment design these capsules can provide representative temperature response histories and water phase transitions for some experiment parameters. The capsule approach is appropriate for cost-effective early phase phenomena identification studies on novel fuels, or when the important test variables are thought to be fairly well understood so that they can be precisely targeted (such as they are for current fleet fuels with moderate burnup UO2 in uncoated zirconium alloy cladding). Due to lack of forced convection, however, the capsule approach cannot achieve representative temperature histories in all regions of the test fuel simultaneously (e.g. cladding and fuel centerline temperatures) while providing representative timing in water phase transitions. Nor can the capsule approach provide appropriate hydraulic conditions for multi-rod bundle testing. For these reasons, design and development has been undertaken for the TREAT Water-Environment Recirculating Loop (TWERL).
The transient reactor test facility (TREAT) is a graphite-based transient test reactor at the Idaho National Laboratory. TREAT started operation in 1959 and performed thousands of transient irradiations for the primary purpose of nuclear fuel safety research. TREAT operations were suspended in 1994 and then, several years later, resumed reactor operations in 2017 to support development of advanced nuclear fuels. During TREAT’s first era of operation the transient rod drive system and eventual Automatic Reactor Control System (ARCS) were upgraded and improved to create a transient reactor capable of unparalleled power shaping capabilities. TREAT’s first year of modern experiment work was performed in 2018 and saw the demonstration of new kinds of transients focused on modern experiment needs; especially focused on light water reactor (LWR) category transients including reactivity-initiated accidents (RIA) and loss of coolant accidents (LOCA). These transients were performed using a non-fueled neutronic mockup of a historical sodium loop which was not a perfect representation of future core configurations, but was adequate for demonstrating capabilities, successfully troubleshooting transient programming parameters, and calibrating nuclear models of the core. These physics tests were termed “transient prescription tests”. Later in 2018 the core was reconfigured to a modern fueled experiment arrangement and TREAT began performing irradiations on LWR rodlets where crucial fuel specimen nuclear heating data were obtained, and several supporting systems were commissioned. This successful effort gave way to additional fueled experiments which were performed throughout 2019.
The Transient Reactor Test (TREAT) Facility is a thermal-spectrum test reactor designed to evaluate reactor fuels and structural material under simulated nuclear excursion and transient power/cooling mismatch situations in nuclear reactors. TREAT was historically operated from 1959 through 1994. There are ongoing activities to resume its transient testing capabilities to support advanced reactor designs and validate computational predictions of fuel and core behavior. Such validation will be an important factor for review and approval of next generation power reactor design and safety evaluations. Historic methods used in TREAT were very approximate and served to estimate a predicted transient power shape. A number of calibration test experiments were then required prior to the actual transient test to better estimate the power that would have been deposited in the experiment during a transient pulse. Much of the experience in the use of these legacy methods has also been lost over the past two decades. Monte Carlo criticality codes are being utilized for calculation of the initial critical state, control rod reactivity worth, and power coupling between core and experiments. Current efforts primarily support neutronics characterization with safety and design analyses for the Multi-SERTTA (Static Environment Rodlet Transient Test Apparatuses) experiment test vehicle, which can accommodate up to four concurrent rodlets under separate environmental conditions. Ongoing efforts are necessary in preparation of transient testing support for Accident Tolerant Fuel (ATF) characterization and other future fuels testing requirements. The power coupling factor (PCF) is one of two key parameters utilized in designing and characterizing the performance of a TREAT fuel irradiation experiment. The second key parameter is the Transient Correction Factor (TCF) which accounts for time-dependent effects. The PCF is the effective quantity of fission-generated energy per mass of fuel specimen per total core energy. The quantity of energy deposited into a fuel rodlet under various test environments can be used to evaluate overall fuel performance, including failure mechanisms and thresholds. Baseline fuel rodlet calculations have been performed to estimate the effectiveness of the Multi-SERTTA test vehicle and optimization of PCF for various test conditions. The baseline serves as reference fuel pin conditions against which calibration and baseline experiments can be performed prior to actual ATF transient testing. Baseline experiments further serve to validate computational analyses and experimental test methods prior to design planning, experimentation, and evaluation of the ATF candidates. This paper serves to document activities performed to evaluate a reference Pressurized Water Reactor (PWR) rodlet design in the TREAT Multi-SERTTA test vehicle. (authors)
Here we compare several experimental pool and flow boiling critical heat flux experiments with corresponding computational models developed with RELAP5-3D. Encompassed within this paper are several sensitivity analyses for the boiling heat transfer correlations, critical heat flux (CHF) prediction within RELAP5-3D and the thermal properties of the cladding for experiments in the Transient Reactor Test Loop (TRTL) and Transient Reactor Test (TREAT) facilities. The sensitivity analyses were consistent in determining that there is a large contribution from the critical heat flux multiplier which in this application, accounts for the effects of power transient critical heat flux. Comparison to experimental results of both the TREAT CHF-SERTTA experimental campaign and a University of New Mexico (UNM) pool boiling experimental campaign demonstrate both the under-prediction of transient CHF and nucleate boiling heat transfer. To address the gaps in knowledge regarding the transient heating effect for both boiling heat transfer and CHF prediction, we present an experimental test matrix for the TRTL facility that will isolate the power transient effect under PWR relevant operational conditions. The test matrix will incorporate 6 power pulses with a constant energy deposition and a timescale that spans over several orders of magnitude, including a steady state test with an exponential period of 10 s.
The Transient REActor Test (TREAT) facility was restarted in 2017 to perform reactor fuels testing under transient conditions, following shutdown in 1994 and 23 years in non-operational standby. TREAT is a transient reactor that, like most pulsing reactors, can create natural shaped power pulses. However, TREAT provides the ability to shape the power pulse and control the energy deposition rate on the test specimens by automatically controlling the amount of reactivity insertion over time. The original automatic reactor control system (ARCS) was created in the 1980s using INTEL 8086 CPU boards and software written in assembly code. The need to maintain the system for the next 40+ years of TREAT life led to the decision to replace ARCS with modern hardware while maintaining the original functionality. After a prototyping effort, the replacement was successfully completed in the first quarter of 2020. The process and results of that effort are reported here.
Uranium oxycarbide (UCO)-bearing tri-structural isotropic (TRISO) particle fuels are expected to be used in numerous US commercial reactor applications within the next decade. In this work, we reviewed historical particle fuel transient experiments to identify gaps in the TRISO fuel performance transient testing. A BISON--Griffin modeling framework was then developed to conduct preliminary TRISO transient analyses and begin to address these gaps. The framework was demonstrated using limiting-case transient conditions from a prototypic high-temperature gas-cooled reactor. It was then applied to develop a matrix of experiments that could be performed in the Transient Reactor Test Facility (TREAT) to (1) evaluate UCO-fueled particle performance at moderate and high heat rates, (2) assess whether historical testing involving UO$_2$-fueled particles is applicable to modern UCO-fueled particles, (3) deconvolute the impacts of temperature and heat rate on particle transient response, and (4) collect the data needed for fuel performance model validation and/or further development.
Analyses were performed to evaluate the performance of the low enriched uranium (LEU) conceptual design fuel for the conversion of the Transient Reactor Test Facility (TREAT) from its current highly enriched uranium (HEU) fuel. TREAT is an experimental nuclear reactor designed to produce high neutron flux transients for the testing of reactor fuels and other materials. TREAT is currently in non-operational standby, but is being restarted under the U.S. Department of Energy’s Resumption of Transient Testing Program. The conversion of TREAT is being pursued in keeping with the mission of the Department of Energy National Nuclear Security Administration’s Material Management and Minimization (M3) Reactor Conversion Program. The focus of this study was to demonstrate that the converted LEU core is capable of maintaining the performance of the existing HEU core, while continuing to operate safely. Neutronic and thermal hydraulic simulations have been performed to evaluate the performance of the LEU conceptual-design core under both steady-state and transient conditions, for both normal operation and reactivity insertion accident scenarios. In addition, ancillary safety analyses which were performed for previous LEU design concepts have been reviewed and updated as-needed, in order to evaluate if the converted LEU core will function safely with all existing facility systems. Simulations were also performed to evaluate the detailed behavior of the UO 2 -graphite fuel, to support future fuel manufacturing decisions regarding particle size specifications. The results of these analyses will be used in conjunction with work being performed at Idaho National Laboratory and Los Alamos National Laboratory, in order to develop the Conceptual Design Report project deliverable.
The U.S. nuclear industry is expected to deploy tristructural isotropic (TRISO) particle fuel technologies for commercial reactors within the next decade. In previous work, we defined a preliminary transient design space for TRISO fuels, identified potential gaps in the available data, and began to develop multiphysics modeling tools that could be applied to design targeted Transient Reactor Test Facility (TREAT) experiments to fill these gaps. Here, this work builds on that foundation by (1) updating BISON fuel performance and Griffin reactor physics models to reflect the current TREAT experiment tube and capsule designs, (2) coupling the codes to improve the accuracy and usability of the transient design analyses, and (3) demonstrating their use over an expanded design space that includes fuel burnup. The simulated mechanical responses of the TRISO particles were complex functions of fission product accumulation, fission gas release, and irradiation-induced dimensional change in the pyrolytic carbon layers. The predicted tangential stresses in the particles' silicon carbide layers were least compressive for preheated tests involving fresh fuels but remained compressive throughout the ranges of temperature, heat rate, and burnup considered in this work. Finally, comparisons between the potential TREAT transients and historical test reactor irradiations showed that the TREAT tests would produce significantly lower average energy deposition rates, yielding less severe transients with greater relevance to near-term commercial applications. The use of these predictive capabilities has the potential to increase the value of each test, improving the overall efficiency and cost-effectiveness of transient testing for TRISO and other advanced fuels.
The Fukushima Daiichi nuclear accident in 2011 stimulated materials development efforts to improve the current fuel design for Light Water Reactors (LWRs). From fuel element to fuel cladding, new concepts in advanced nuclear fuel development have been proposed, studied, and tested. The new fuel systems are expected to have better resistance to damage, melting, and chemical reaction during accident scenarios. To test the performance and accident tolerance of the advanced fuel, it is highly preferable to simulate off-normal transients in addition to standard in-core fuel performance tests (available at High Flux Isotope Reactor at Oak Ridge National Laboratory and Advanced Test Reactor at Idaho National Laboratory). The Transient Reactor Test Facility (TREAT) is now being prepared to restart its operation, performing transient testing to assist advanced fuel development. TREAT was operated from 1959 to 1994, and was extensively used to generate thousands of reactor transients for different programs. The reactor has not operated since 1994. The original fuel used at TREAT was graphite-based dispersion fuel with highly-enriched uranium (HEU, 93.1% enriched uranium). For nonproliferation purposes, a fuel conversion program, supported by U.S. Department of Energy, National Nuclear Safety Administration (NNSA), Office of Material Management and Minimization (NA-23) Reactor Conversion Program, is underway to develop a replacement core in which the UO{sub 2} contains only low-enriched uranium (LEU). The preliminary LEU core design has shown a much lower carbon/uranium atomic ratio and enrichment than in the HEU core design. To achieve performance similar to the HEU core, the prospective LEU core will contain a much higher density of UO{sub 2} particles. As a result, a higher level of radiation damage, particularly from fission fragments emerging from the UO{sub 2} particles, can be expected dependent on the UO{sub 2} particle size within the fuel. To support LEU fuel design, the present study investigates the effect of reactor radiations on the thermal conductivity of graphite-based dispersion fuel. Both neutron- and fission-radiation induced degradations of the fuel are modeled, and validated based on the available experimental data. In this study, the reactor-radiation induced thermal conductivity degradation of graphite-based dispersion fuel was analyzed. A semi-empirical method to model the relative thermal conductivity with reactor radiations was proposed and validated. The proposed method can be further applied to predict the changes in the thermal conductivity of the prospective LEU TREAT fuel during long-term operation. (authors)
The Advanced Fuels Campaign (AFC) Execution Plan outlines the strategy, mission, scope, near-term and long-term goals, structure, and organization associated with nuclear fuels and materials research, development, and demonstration activities within the Department of Energy’s (DOE) Nuclear Fuel Cycle and Supply Chain (NFCSC) program. NFCSC has been given responsibility to identify and mature advanced fuel technologies for the DOE using a science-based approach, focused on developing a fundamental understanding of nuclear fuels and materials to drive development of integrated nuclear fuel and materials technology. This science-based approach combines theory, experiments, and multiscale modeling and simulation to achieve a predictive understanding of relevant behaviors ranging from fuel fabrication processes (and their resulting fuel microstructures) through fuel/cladding performance under irradiation (in contrast to more empirical, observation-based approaches frequently used in fuel performance modeling and fuel qualification). The traditional scope of AFC includes the evaluation and development of multiple fuel forms to support two fuel cycle options: once-through and full recycle. The word “fuel” is used generically to include conventional fuels, transmutation targets, and any associated cladding or duct materials. The once-through fuel cycle addresses advanced light water reactor fuels with enhanced performance, extended burnup, and reduced waste generation. In fiscal year (FY) 2012, AFC’s scope expanded to include research, development, and demonstration (RD&D) for light water reactor (LWR) fuels with enhanced accident tolerance. Fuel fabrication activities include the development of innovative methods to enhance process efficiencies, reduce waste, and improve control over as-fabricated fuel microstructural properties to achieve desired in-reactor performance. Using modern modeling and simulation approaches, the objective is to predict fresh fuel properties given the feedstock characteristics and fabrication process parameters. The performance-related activities include small-scale, in-reactor, and out-of-reactor phenomenological testing (distinct from, but synergistic with, integral prototypic testing) and extensive, quantitative characterization (focusing on characterization of fuel and cladding materials at the scale of microstructure) both before and after testing. Larger-scale, prototypic experiments are conducted in concert with phenomenological testing to drive a Fuel Development and Qualification program, incorporating a fundamental understanding of fuel behavior performance characteristics. Then, using the tools developed under the productive science-based approach, fuels will be optimized to meet specific performance requirements, thereby minimizing the need to repeatedly perform large-scale, integral experiments over a wide parametric range as a means of experimental exploration. Two significant initiatives are underway within AFC. First, a gap analysis completed in early FY 2019 identified critical irradiation testing needs that are lacking within the national light water reactor (LWR) fuels testbed since the shutdown of the Halden Reactor in 2018. The identified gaps are for instrumented, prototypic testing of LWR fuels, especially under boiling water reactor conditions, ramp conditions, and conditions leading to fuel failure; these needs exist for supporting current LWR fuels and their possible extension to higher burnups, but are especially urgent relative to near-term development and qualification of accident-tolerant fuels. Recommendations that resulted from the Halden Gap Analysis focused on enhancements at Advanced Test Reactor (ATR) and Transient Reactor Test Facility (TREAT) to fill gaps in testing capabilities relative to these needs. Second, a concerted effort to develop and demonstrate a systematic approach to accelerating the development, testing, and qualification of new fuel systems has been initiated. This is highlighted by a test strategy that combines the considerable advances in multiscale, mechanistic fuel modeling of recent years with a MiniFuel separate effects test program in the High Flux Isotope Reactor (HFIR) and a Fission Accelerated Steady-state Testing (FAST) semi-integral accelerated test program in ATR. This approach is being tested/demonstrated using the metallic fuel system, but if successful it is expected to be extensible to multiple fuel types and diverse applications. This document includes an overview of the NFCSC program, a definition of science-based development of nuclear fuels, near-term goals for Advanced LWR fuels (ALFs), and longer-term goals for Advanced Reactor Fuels (ARFs) RD&D. This includes the activities that will be conducted to achieve success toward the grand challenge, as well as the goals and milestones to be achieved over the next few decades of research and development. Long-term goals are based on the DOE Office of Nuclear Energ
Idaho National Laboratory (INL) is the nation's lead nuclear laboratory working to enhance reactor systems' safety, security, economics, and efficiency. Research and development (R&D) programs at INL support the current fleet of nuclear reactors for safer operation and newer reactors technology design, development, demonstration, and deployment. A major focus of INL's mission is the reactor system design and analysis supported by the irradiation experiments and thermal analysis of advanced and current-generation nuclear fuels and materials. The irradiation experiments and thermal analysis provide a deeper understanding of basic radiation damage processes that can determine the basis for performance improvements and verification of modeling assumptions. These experiments and analyses include experiment management: design, fabrication, characterization, irradiation, and post-irradiation examination. This research involves thermal, neutronic, and material investigation using the INL's Advanced Test Reactor (ATR) and Transient Reactor Test (TREAT) facilities. The results from these experiments and analysis are required to develop the regulatory basis for deploying new or modified fuels and materials. This seminar talk will also provide a general overview of the INL's research facilities, ongoing research programs, core capabilities, and opportunities for students and faculties.