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DOE OSTI2022

Fusion Fuel Cycle Inventory Reduction Studies Using a Processing-Time–Based Discrete-Time Interval Model

Developing a Fusion Pilot Plant (FPP) design that minimizes risks due to tritium in-process inventory (IPI) is an important concern for the operation of commercial devices. This becomes even more of concern since an FPP will be breeding more tritium than is burned in the reactor for sustainability. The IPI is the tritium moving through the system that is not in the storage and delivery subsystem. Here a process model that solves time-dependent differential equations based on processing times was used to investigate the reduction of the IPI of a potential fuel cycle design. The impact of new and more efficient technologies such as direct internal recycling (DIR), metal foil pumps, continuous pumping, improved isotope separation, and hydrogen separating continuous pumps on IPI was investigated by adjusting subsystem processing times and material flow streams. It was shown that any of the insertions of DIR studied in this paper caused a reduction in the total IPI of the system and proved to be the optimal way to reduce the IPI in the system. Fuel cycle modifications near the torus, such as a coupled DIR and improved pumping systems, produced the largest reductions in tritium inventory.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2020

Operations and Recent Upgrades to a Tritium Recycling Facility - 20375

Nuclear Sources and Services Inc. (NSSI) is a waste handling treatment company that has been operating since 1971. In 2000, NSSI began building a 1,000 m{sup 2} (∼10,000 sqft) tritium recycling facility on the Houston, Texas premises to address a growing need in the waste disposal market. Over the years, the capability of the facility grew to address many different waste streams with the goal of recycling > 99.9% of all tritium activity back into the fusion community. This is achieved by maintaining an effluent stack release well below the 150 GBq/year (C Ci/year) operating limit and maintaining all liquid and solid waste disposal below the low-level radioactive release limit of 0.C MBq/kg (10 μCi/kg). The unique processing systems in the facility attracts many challenging contracts. Within the past two years, NSSI has engaged with customers to treat; organic mixed wastes that simultaneously contain tritium and carbon-14, safely extract tritium from large quantities of exit sign lights, and remove tritium from uncharacterised legacy depleted uranium beds from a superfund site. This paper will outline the initial testing, the system upgrades to treat these varied streams, and the progress in processing the feedstocks provided by these projects. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2013

Alternative Methods for Tritium Recovery from the Life Lithium Blanket: FY13 Final Report

One of the critical components for the Laser Inertial Fusion Energy (LIFE) power plant is the recovery of tritium from the reactor lithium cooling blanket. In the process proposed by Maroni, high temperature halide salts extract tritium from the lithium using a high-speed centrifugal contactor. Because of high-temperature fluid mixture is very corrosive, this system is not practical. The LIFE team has proposed an alternative process that utilizes a halide-free salt (e.g., LiOH) with a non-centrifuge separation process to extract tritium from the lithium cooling blanket, thus eliminating the need for high-temperature, halide corrosion-resistant materials. To facilitate the design of the contactor and separator, Colorado State University (CSU) was subcontracted by LLNL to conduct the following initial steps in the design process during FY13: • Develop preliminary designs for the separator and Plexiglas models for flow visualization and computational model development, • Select surrogate fluids and flow conditions for the separator, and • Select an appropriate flow visualization fluorescent dye for the surrogate tritium solute.

42 ENGINEERING↗

DOE OSTI2018

Tritium Mitigation/Control for Advanced Reactor System

A tritium removal facility, which is similar to the design used for tritium recovery in fusion reactors, is proposed in this study for fluoride-salt-cooled high-temperature reactors (FHRs) to result in a two-loop FHR design with the elimination of an intermediate loop. Using this approach, an economic benefit can potentially be obtained by removing the intermediate loop, while the safety concern of tritium release can be mitigated. In addition, an intermediate heat exchanger (IHX) that can yield a similar tritium permeation rate to the production rate of 1.9 Ci/day in a 1,000 MWe PWR needs to be designed to prevent the residual tritium that is not captured in the tritium removal system from escaping into the power cycle and ultimately the environment. The main focus of this study is to aid the mitigation of tritium permeation issue from the FHR primary side to significantly reduce the concentration of tritium in the secondary side and the process heat application side (if applicable). The goal of the research is to propose a baseline FHR system without the intermediate loop. The specific objectives to accomplish the goals are: To estimate tritium permeation behavior in FHRs; To design a tritium removal system for FHRs; To meet the same tritium permeation level in FHRs as the tritium production rate of 1.9 Ci/day in 1,000 MWe PWRs; To demonstrate economic benefits of the proposed FHR system via comparing with the three-loop FHR system. The objectives were accomplished by designing tritium removal facilities, developing a tritium analysis code, and conducting an economic analysis. In the fusion reactor community, tritium extraction has been widely investigated and researched. Borrowing the experiences from the fusion reactor community, a tritium control and mitigation system was proposed. Based on mass transport theories, a tritium analysis code was developed, and the tritium behaviors were analyzed using the developed code. Tritium removal facilities were designed and laboratory-scale experiments were proposed for the validation of the proposed tritium removal facilities.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2018

Testing of an Iodine and Tritium Removal System for Advanced Tritium Pretreatment Off-Gas

The reprocessing of used nuclear fuel would release volatile radionuclides into the off-gas of a processing plant, including 3 H, 14 C, 85 Kr, and 129 I. For a reprocessing plant sited within the United States and governed by US regulations, the abatement of some or all of these radionuclides from the plant off-gas would be required before discharge of that gas to the environment. A potential simplification of the off-gas management system can be achieved through an efficient advanced tritium pretreatment (ATPT) step in which the UO 2 fuel is oxidized by NO 2 prior to dissolution. Oxidation of the UO 2 fuel matrix results in the release of tritium contained within. Up-front removal of tritium from the fuel in a pretreatment step, followed by the abatement of tritium from the advanced tritium pretreatment off-gas (ATPTOG) stream, can minimize or eliminate the distribution of tritium throughout the plant, also decreasing or eliminating the need for tritium capture on multiple off-gas streams. The use of NO 2 as the oxidant allows tritium pretreatment to be performed at lower temperatures and may result in the quantitative release of iodine from the fuel. A total of five tests examined AgA as a potential iodine sorbent at an operating temperature of 150°C and both 3A MS and silica gel as potential tritium sorbents with an operating temperature of 40°C. 3A MS and silica gel are intended for use as regenerative sorbents, in which the adsorbed tritium (as tritiated water or tritiated nitric acid) is loaded onto the sorbent at operating temperature and then subsequently desorbed at high temperature into a small-volume gas stream for recovery and conversion to a waste form. This testing leaves many fundamental questions regarding the ATPTOG iodine and tritium abatement systems unanswered. These include questions regarding sorbent capacity and sorbate desorption. Overall, this testing indicates that tritium and iodine abatement from an ATPTOG stream by solid sorbents is currently at a low stage of technological development and that deployment of such an abatement system would require substantial additional research and development.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2017

Tritium Challenges and Plans for ITER Pellet Fueling and Disruption Mitigation Systems

ITER will use a Pellet Injection System (PIS) for supplying deuterium-tritium (D-T) fuel to the fusion plasma and a Shattered Pellet Injection (SPI) system for rapidly injecting impurities (argon or neon mixed with deuterium) as solidified pellets into the plasma for the purpose of mitigating the harmful effects of plasma disruptions as part of a Disruption Mitigation System (DMS). Both systems are being designed to handle significant amounts of tritium in the process streams and are exposed to similar environmental conditions during operation, including exposure to gamma and neutron radiation and significant magnetic fields. Multiple barriers to prevent the potential release of the tritium inventory into the environment are included in the designs. The unique environmental conditions present some challenges and are currently being addressed during the design phase.

Lyttle, Mark↗

NASA NTRS1999

Technical Considerations for Advanced Propulsion Systems

This presentation reviews concerns involving advanced propulsion systems. The problems involved with the use of Am-242m, is that it has a high "eta" plus an order of magnitude larger fission cross section than other fissionable materials, and that it is extremely rare. However other americium isotopes are much more common, but extremely effective isotopic separation is required. Deuterium-Tritium fusion is also not attractive for space propulsion applications. Because the pulsed systems cannot breed adequate amounts of tritium and it is difficult and expensive to bring tritium from Earth. The systems that do breed tritium have severely limited performance. However, other fusion processes should still be evaluated. Another problem with advanced propellants is that inefficiencies in converting the total energy generated into propellant energy can lead to tremendous heat rejection requirements. Therefore Many. advanced propulsion concepts benefit greatly from low-mass radiators.

Houts, Michael G.↗

DOE OSTI2019

Systems Engineering Project - Tritium

The purpose of this project is to apply a systems engineering method to a programmatic improvement or implementation of a system found within the Weapons and Complex Integration (WCI) Nuclear Materials Technology Program (NMTP) at Lawrence Livermore National Laboratory (LLNL). This project identifies an opportunity for improvement of the Tritium Processing Station (TPS) based on key stakeholder requirements. This document will cover the generation of the selected concept, system operational context and use cases, the production of verifiable engineering requirements, functional decomposition, and an assessment of risk via a failure mode and effect analysis (FMEA).

42 ENGINEERING↗

DOE OSTI2025

Continued Testing and Modeling of the AirSquared All-Metal Tritium Scroll Pump

The implementation of fusion energy requires the processing of the deuterium-tritium mixture used to fuel the reaction. Many gas processing operations require either a gas-motive force or a pressure gradient across a system; both are achieved using vacuum pumps. However, because of the material challenges of working with tritium, specialized pumps are required that use only metal on wetted surfaces. This prevents tritium retention and degradation of materials such as oils and polymers and reduces the generation of tritiated waste. Typical gas handling systems for tritium operations involve metal bellows pumps, all-metal scroll pumps, and metal turbomolecular pumps, depending on the pressure requirements. With the industry standard Normetex Type 15 m 3 /h (typically referred to as the Normetex 15) pump no longer available, the fusion market requires viable alternatives. In this study, we test an American-made pump, the AirSquared V16H034A-C01, and compare its performance to the Normetex. A performance model of the AirSquared pump is also produced, which can be applied to general process models to generate an accurate description of pressures and flows through various unit operations.

08 HYDROGEN↗

DOE OSTI2015

25 Years Of Environmental Remediation In The General Separations Area Of The Savannah River Site: Lessons Learned About What Worked And What Did Not Work In Soil And Groundwater Cleanup

The Savannah River Site (SRS) is owned and administered by the US Department of Energy (DOE). SRS covers an area of approximately 900 square kilometers. The General Separation Area (GSA) is located roughly in the center of the SRS and includes: radioactive material chemical separations facilities, radioactive waste tank farms, a variety of radioactive seepage basins, and the radioactive waste burial grounds. Radioactive wastes were disposed in the GSA from the mid-1950s through the mid-1990s. Radioactive operations at the F Canyon began in 1954; radioactive operations at H Canyon began in 1955. Waste water disposition to the F and H Seepage Basins began soon after operations started in the canyons. The Old Radioactive Waste Burial Ground (ORWBG) began operations in 1952 to manage solid waste that could be radioactive from all the site operations, and ceased receiving waste in 1972. The Mixed Waste Management Facility (MWMF) and Low Level Radioactive Waste Disposal Facility (LLRWDF) received radioactive solid waste from 1969 until 1995. Environmental legislation enacted in the 1970s, 1980s, and 1990s led to changes in waste management and environmental cleanup practices at SRS. The US Congress passed the Clean Air Act in 1970, and the Clean Water Act in 1972; the Resource Conservation and Recovery Act (RCRA) was enacted in 1976; the Comprehensive Environmental Response Compensation, and Liability Act (CERCLA) was enacted by Congress in 1980; the Federal Facilities Compliance Act (FFCA) was signed into law in 1992. Environmental remediation at the SRS essentially began with a 1987 Settlement Agreement between the SRS and the State of South Carolina (under the South Carolina Department of Health and Environmental Control - SCDHEC), which recognized linkage between many SRS waste management facilities and RCRA. The SRS manages several of the larger groundwater remedial activities under RCRA for facilities recognized early on as environmental problems. All subsequent environmental remediation projects tend to be managed under tri-party agreement (DOE, Environmental Protection Agency, and SCDHEC) through the Federal Facilities Agreement. During 25 years of environmental remediation SRS has stabilized and capped seepage basins, and consolidated and capped waste units and burial grounds in the GSA. Groundwater activities include: pump and treat systems in the groundwater, installation of deep subsurface barrier systems to manage groundwater flow, in situ chemical treatments in the groundwater, and captured contaminated groundwater discharges at the surface for management in a forest irrigation system. Over the last 25 years concentrations of contaminants in the aquifers beneath the GSA and in surface water streams in the GSA have dropped significantly. Closure of 65 waste sites and 4 RCRA facilities has been successfully accomplished. Wastes have been successfully isolated in place beneath a variety of caps and cover systems. Environmental clean-up has progressed to the stage where most of the work involves monitoring, optimization, and maintenance of existing remedial systems. Many lessons have been learned in the process. Geotextile covers outperform low permeability clay caps, especially with respect to the amount of repairs required to upkeep the drainage layers as the caps age. Passive, enhanced natural processes to address groundwater contamination are much more cost effective than pump and treat systems. SRS operated two very large pump and treat systems at the F and H Seepage Basins to attempt to limit the release of tritium to Fourmile Branch, a tributary of the Savannah River. The systems were designed to extract contaminated acidic groundwater, remove all contamination except tritium (not possible to remove the tritium from the water), and inject the tritiated groundwater up-gradient of the source area and the plume. The concept was to increase the travel time of the injected water for radioactive decay of the tritium. The two systems were found to be non-effective and potentially mobilizing more contamination. SRS invested approximately $50 million in construction and approximately $100 million in 6 years of operation. The H Seepage Basin pump and treat system was replaced by a series of subsurface barriers that alters the groundwater velocity; the F Seepage Basin pump and treat system was replaced by subsurface barriers forming a funnel and gate augmented by chemical treatment within the gates. These replacement systems are mostly passive and cost approximately $13 million to construct, and have reduced the tritium flux to Fourmile Branch, in these plumes, by over 70%. SRS manages non-acidic tritiated groundwater releases to Fourmile Branch from the southwest plume of the MWMF with a forest irrigation system. Tritiated water is captured with a sheetpile dam below the springs that caused releases to Fourmile Branch. Water from the irrigation pond is pumped to a filter plant prior to irrigation of approximately 26 hectares of mixed forest and developing pine plantation. SRS has almost achieved a 70% reduction in tritium flux to the Branch from this plume. The system cost approximately $5 million to construct with operation cost of approximately $500K per year. In conclusion, many lessons have been learned in 25 years of relatively aggressive remedial activities in the GSA. Geotextile covers outperform low permeability clay caps, especially with respect to the amount of repairs required to upkeep the drainage layers as the caps age. Passive, enhanced natural processes to address groundwater contamination are much more cost effective than pump and treat systems. In water management situations with non-accumulative contaminants (tritium, VOCs, etc.) irrigation in a forest setting can be very effective.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2025

Preliminary Testing of a Continuous Cryopump for Primary Fusion Device Pumping and Direct Internal Recycling

Here, the concept of directly recirculating fusion machine exhaust gas, bypassing the tritium plant, to make fuel pellets was proposed in the 1990s and later termed direct internal recycling (DIR). In the DIR concept, the residual fusion fuel in the machine exhaust stream is separated from impurities locally and diverted directly to the fueling systems, bypassing isotopic separation and other processing equipment, and therefore significantly reducing the required size of the fuel processing plant, reducing plant inventory, and thus increasing the economic viability of fusion as an energy source. One concept for DIR consists of a series of cryogenic pumps to separate the impurities from the machine exhaust gas using different triple point temperatures and saturation curves of exhaust constituents. In this concept, the plasma exhaust is initially passed through an impurity trap operating at ~25–30 K to desublimate impurities such as hydrocarbons, argon, oxygen, and nitrogen. The resulting process stream will consist of DT fuel and helium. The process stream is then pumped by a continuous cryopump known as a “snail pump.” This pump is a steady-state continuous cryopump that desublimates all remaining exhaust gas constituents while allowing helium, a byproduct of the fusion reaction, to pass through. The helium is pumped to the tritium plant for processing while the desublimated material is continuously scraped off, heated up, and transported to the fueling system. This article will present the cryogenic DIR concept and outline the design and operation of the snail pump, along with results from preliminary testing. Tests to assess pumping and separation efficiency found that at D2 flows below 50.7 Pa ⋅ m3/s with 1% helium, the pump is capable of pumping and separating the gas with a resulting DIR fraction of >99%, with no helium entrained in the primary fuel exhaust stream. The main limitation is due to the thermal performance of the cryogenic circuits of the pump, which will be addressed in future testing.

Gebhart III, Trey E. [Oak Ridge National Laborator↗

DOE OSTI2017

Study of Tritium Transport in Nuclear-Grade Graphite and Molten Fluoride Salt Systems

High-temperature salts are proposed as coolant in recent reactor technologies including Fluoride Salt-Cooled High Temperature Reactor (FHR) with fluoride salt as primary and secondary loop coolant, Molten Salt Reactors (MSRs) with fuel salt, and high-magnetic-field fusion machines with salt coolant blanket. The baseline coolant is {sup 7}Li{sub 2}BeF{sub 4} (flibe) due to its good thermal-hydraulic and neutronic properties. Tritium produced in flibe due to neutron irradiation makes the issue of tritium transport an area of great interest. In the temperature range of 427- 704 deg. C, tritium readily diffuses through metallic reactor structural materials, which makes tritium control and capture a key technical challenge. It is anticipated that tritium can be captured by graphite, as graphite material showed a high affinity for tritium in the Molten Salt Reactor Experiment (MSRE) due to the porous and irregular crystallite microstructure. Two types of nuclear grade graphite which used as core components for FHR: matrix graphite, which encapsulates the TRISO (Tri-structural-isotropic) fuel particles in FHR, and high purity, isotropic nuclear grade graphite IG-110 which can be used as moderator and reflector in reactor core for both fission and fusion reactor. The microstructure of matrix graphite and IG-110 is different from that of matrix graphite, due to the raw material and manufacturing processes. There are three phenomena important for predicting tritium transport in graphite-salt systems: tritium species diffusion in molten flibe; tritium species transport at the salt-graphite interface; and tritium species transport in graphite. In this summary microstructure characterization of IG-110 and matrix graphite, characterization of graphite-salt interface as well as techniques for trace tritium detection in graphite are discussed.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2019

Assimilation and transport of organic bound tritium in an irrigated pine forest

The speciation of radioactive tritium (T) in a naturally-established subtropical loblolly pine forest that has been irrigated with highly-contaminated pond water for the last 20 years is reported. This irrigation project was created to limit the underground transport of a tritium-rich plume which also contains low levels of toxic organics, metals and radionuclides such as carbon-14 ( 14 C) from a nearby low-level waste burial ground. The levels of tritiated water (HTO) in the wood cores were not influenced by recent irrigation activities. However, the tritium levels in the last 20 years of tree growth were more than 3-fold higher than that of tritium in the older growth. This was due to recent irrigation with organic-bound tritium (OBT)-rich water and subsequent accumulation of high levels tritium as OBT relative to tissue HTO. High levels of pond irrigation water OBT resulted from biogenic processes that converted HTO to OBT. Data for 14 C that were acquired for some of the forest materials indicated that the processes controlling the movement and accumulation of 14 C in this system are somewhat different than that of tritium. Spectroscopic characterization of tree core tissue of <20 years in age found no explanation for the unusually wide dark growth rings. Here, it was concluded that the trees were over-irrigated based on results from other published studies with wood from severely-flooded areas. Although HTO is indeed toxic to biota, OBT represents a relatively greater hazard to biota because it can be bioaccumulated and retained for long periods of time in living tissues.

54 ENVIRONMENTAL SCIENCES↗

DOE OSTI2016

A Next Generation Digital Counting System For Low-Level Tritium Studies (Project Report)

Since the early seventies, SRNL has pioneered low-level tritium analysis using various nuclear counting technologies and techniques. Since 1999, SRNL has successfully performed routine low-level tritium analyses with counting systems based on digital signal processor (DSP) modules developed in the late 1990s. Each of these counting systems are complex, unique to SRNL, and fully dedicated to performing routine tritium analyses of low-level environmental samples. It is time to modernize these systems due to a variety of issues including (1) age, (2) lack of direct replacement electronics modules and (3) advances in digital signal processing and computer technology. There has been considerable development in many areas associated with the enterprise of performing low-level tritium analyses. The objective of this LDRD project was to design, build, and demonstrate a Next Generation Tritium Counting System (NGTCS), while not disrupting the routine low-level tritium analyses underway in the facility on the legacy counting systems. The work involved (1) developing a test bed for building and testing new counting system hardware that does not interfere with our routine analyses, (2) testing a new counting system based on a modern state of the art DSP module, and (3) evolving the low-level tritium counter design to reflect the state of the science.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

DOE OSTI2015

Export Control Requirements for Tritium Processing Design and R&D

This document will address requirements of export control associated with tritium plant design and processes. Los Alamos National Laboratory has been working in the area of tritium plant system design and research and development (R&D) since the early 1970’s at the Tritium Systems Test Assembly (TSTA). This work has continued to the current date with projects associated with the ITER project and other Office of Science Fusion Energy Science (OS-FES) funded programs. ITER is currently the highest funding area for the DOE OS-FES. Although export control issues have been integrated into these projects in the past a general guidance document has not been available for reference in this area. To address concerns with currently funded tritium plant programs and assist future projects for FES, this document will identify the key reference documents and specific sections within related to tritium research. Guidance as to the application of these sections will be discussed with specific detail to publications and work with foreign nationals.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2017

Export Control Requirements for Tritium Processing Design and R&D

98 NUCLEAR DISARMAMENT, SAFEGUARDS, AND PHYSICAL P↗

DOE OSTI2016

Progress of GE development of accident tolerant fuel FeCrAl cladding

The Accident Tolerant Fuel (ATF) concept proposed by General Electric (GE) utilizes a FeCrAl alloy and current uranium dioxide (UO{sub 2}) fuel pellets, resulting in a fuel assembly that leverages the performance of existing LWR fuel assembly designs and infrastructure with improved accident tolerance. The focus of this paper is to report on the maturity of the concept and the overall feasibility on the use of ferritic FeCrAl alloys as cladding for nuclear fuel in commercial light water reactors. The following aspects are reviewed: mechanical properties, corrosion performance, stress corrosion cracking, fabrication assessments and performance evaluation. The results show that FeCrAl alloy clad fuel rods (with UO{sub 2} fuel) have reasonably demonstrated capabilities to meet or exceed current fuel design technical requirements while providing increased safety benefit during design basis events and severe accident conditions. Initial characterization of the materials, in particular APMT (the current leading FeCrAl alloy candidate whose composition is Fe + 22Cr + 5Al + 3Mo) indicates excellent operational and accident condition performance in both PWR and BWR environments. Challenges on the neutron economy and tritium release have a reasonable path to mitigation. The fabrication processes for the FeCrAl/UO{sub 2} system appears to be very similar to current LWR fuel fabrication processes (pilgering/extruding, heat treatments, welding, NDE techniques, etc.) which are mature and well understood. No issues are anticipated complying with current nuclear industry quality and performance standards.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2025

The real-time data processing and acquisition system for Project 8 Phase II

In Phase II of the Project 8 neutrino mass experiment, electrons from the decays of tritium or 83m Kr are detected via their ≈26 GHz cyclotron radiation while contained within a circular waveguide. The signal from a given electron is characterized as a brief chirp, lasting ≲10 ms and changing in frequency by ≲1 MHz/ms. To detect these signals, the Project 8 collaboration developed a Data Acquisition (DAQ) system tailored to the signal properties. The DAQ is responsible for simultaneously selecting up to three 100 MHz-wide frequency windows to study, detect, and trigger on likely signals from different electron kinetic energies, and for writing the relevant data to disk. Finally, we describe the Phase II DAQ system in detail and address how the system was used for data-taking operations.

Data acquisition↗