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The tests described in this paper afford a direct comparison of the efficiency and smoothness of flow obtained with propeller fan and multiblade centrifugal fan drives in the same wind tunnel. The propeller fan was found to be superior to the centrifugal fan in that the efficiency was about twice as great, and the flow much smoother.
The aerodynamic and acoustic performance of two drive fan configurations (low-speed and high-speed variable pitch design) for a 40 x 80 foot wind tunnel were monitored. A 1/7-scale model was utilized. The necessary aero-acoustic data reduction computer program logic was supplied. Test results were evaluated, and the optimum configuration to be employed in the 40 foot full scale fan was recommended.
This is a report of the investigation of the High-Speed 7- X 10-Foot Wind Tunnel at NASA Langley Research Center, which experienced a catastrophic failure of all 18 Sitka spruce fan blades during operation at 0.8 Mach number on 2 July 1985. The High-Speed Tunnel, a closed-circuit/single-return atmospheric wind tunnel, had been operated since 1945 to support a wide range of subsonic aerodynamic tests and studies. The failed blade set had been in use since 1975. In addition to blade loss, the most significant damage was a bent main drive shaft for a total estimated damage loss of 1.7 million dollars. An analysis of the natural frequency characteristics as well as loads, reactions, stresses, and deflections of the fan drive system resulting from steady-state and dynamic loads due to unbalance was performed. Transient load cases were simulated by step input and ramp input loading functions intended to simulate the loss of one to nine blades (maximum unbalance forces).
The performance of the Pratt & Whitney Advanced Ducted Propulsion (ADP) UHB concept has been recently evaluated with studies of a 17 in. diameter fan simulator. Following the model scale tests, a 118 in. diameter demonstrator was tested at the NASA Ames 40- by 80-Foot Wind Tunnel. The 18 blade fan was driven by the low compressor shaft of a PW2037 core through a reduction gear system fabricated by Fiat with approximately 1:3.7 reduction ratio. ne variable pitch fan was hydraulically actuated with settings for take-off, cruise, feather, and reverse thrust. The low-pressure turbine was built by MTU to provide higher shaft power in comparison with the standard PW2037. The demonstrator was provided with 45 vanes located 2.6 fan chords downstream of the rotor, and 10 case struts approximately 1 fan chord downstream of the vanes. The inlet, mid-duct, and exhaust linings were acoustically treated. Acoustic surveys were taken in the for-ward thrust mode for fan speeds of 898, 1120, 1205, and 1302 R.P.M., and at tunnel speeds of 25, 50, 100, and 140 kts. The lowest speed was achieved with the wind tunnel fans at flat pitch, but with the engine pumping the test section Microphone signals were recorded for 30 seconds at 5 deg. increments. These measurements will be used to assess the effects of forward speed on UHB engines, to compare these effects with the corresponding characteristics of conventional bypass ratio engines, and to discuss the various aspects of testing large engines in the wind tunnel.
A 106 bladed fan with a design takeoff tip speed of 1100 ft/sec was hypothesized as reducing perceived noise because of the shift of the blade passing harmonics to frequencies beyond the perceived noise rating range. A 22 in. model of this Alternative Low Noise Fan, ALNF, was tested in the NASA Glenn 9x 15 Wind Tunnel. 'Me fan was tested with a 7 vane long chord stator assembly and a 70 vane conventional stator assembly in both hard and acoustically treated configurations. In addition a partially treated 7 vane configuration was tested wherein the acoustic material between the 7 long chord stators was made inactive. The noise data from the 106 bladed fan with 7 long chord stators in a hard configuration was shown to be around 4 EPNdB quieter than a low tip speed Allison fan at takeoff and around 5 EPNdB quieter at approach. Although the tone noise behaved as hypothesized, the majority of this noise reduction was from reduced broadband noise related to the large number of rotor blades. This 106 bladed ALNF is a research fan designed to push the technology limits and as such is probably not a practical device with present materials technology. However, a low tip speed fan with around 50 blades would be a practical device and calculations indicate that it could be 2 to 3 EPNdB quieter at takeoff and 3 to 4 EPNdB quieter at approach than the Allison fan. 7 vane data compared with 70 vane data indicated that the tone noise was controlled by rotor wake-stator interaction but that the broadband noise is probably controlled by the interaction of the rotor with incoming flows. A possible multiple pure tone noise reduction technique for a fan/acoustic treatment system was identified. The data from the fully treated configuration showed significant noise reductions over a large frequency range thereby providing a real tribute to this bulk absorber treatment design. The tone noise data with the partially treated 7 vane configuration indicated that acoustic material in the source noise generation region may be more effective than similar material outside of the generation region.
Cross flow wind tunnel performance tests of 15 in. wing installed lift fan with coaxial drive turbine for VTOL transport aircraft
Recent transport aircraft system studies have shown that the Prop-Fan propulsion system offers the potential for significant fuel savings over high bypass turbofans employing the same core engine technology for each. This important finding has encouraged more detailed study of the Prop-Fan aerodynamics and has led to NASA sponsorship of a wind tunnel research program to explore the projected high efficiency levels of advanced propeller configurations for 0.80 Mach number, high-altitude cruise operation. The aerodynamic design philosophy for the Prop-Fan model is discussed. The geometric characteristics and predicted performance of the wind tunnel model are presented. Finally, the preliminary test results are reviewed and compared to the performance goals originally projected.
A theoretical analysis comparing the fan power and coolant (LN2) flow rates resulting from injection of the LN2 either upstream or downstream of the drive fan of a closed circuit transonic cryogenic tunnel is presented. The analysis is restricted to steady state tunnel operation and to the condition that the tunnel walls are adiabatic. The stagnation pressure and temperature range of the tunnel is from 1.0 to 8.8 atm and from 300 K to liquefaction temperature, respectively. Calculations are made using real gas properties of nitrogen. Results show that the fan power and LN2 flow rates are lower if the LN2 is injected upstream of the fan. The lower fan inlet temperature resulting from injecting upstream of the fan has a greater influence on the power than does the additional mass flow going through the fan.
Results of an experimental investigation at the Ames 40- by 80-Foot Wind Tunnel of fan rotor alone discrete tone noise is presented. The investigation examines rotor interaction with fan inlet turbulence. The importance of turbulence length scale is shown by comparing the fan radiated acoustic spectrum with and without modified turbulence length scales. A small-scale low pressure ratio fan was used for the experiment.
Aerodynamic characteristics of V/STOL transport model with wing-mounted lift fans - large-scale wind tunnel investigation
An experimental, aerodynamic investigation was made of two 1.83 m diameter fan systems which are being considered for the repowered drive section of the 40- by 80-foot wind tunnel at NASA Ames Research Center. One system was low speed, the other was high speed. The low speed fan was tested at various stagger angles from 32.9 deg to 62.9 deg. At a fan blade stagger angle of 40.8 deg and operating at a tip speed of 1155 m/sec, the low speed fan developed 207.3 m of head. The high speed fan had a design blade stagger angle of 56.2 deg and was tested at this stagger angle only. The high speed fan operating at 191.5 m/sec developed 207.3 m of head. Radial distributions of static pressure coefficients, total pressure coefficients, and angles of swirl are presented. Radial surveys were conducted at four azimuth locations in front of the fan, and repeated downstream of the fan. Data were taken for various flow control devices and for two inlet contraction lengths.
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This paper describes an assessment of current fan noise prediction tools by comparing measured and predicted sideline acoustic levels from a benchmark fan noise wind tunnel test. Specifically, an empirical method and newly developed coupled computational approach are utilized to predict aft fan noise for a benchmark test configuration. Comparisons with sideline noise measurements are performed to assess the relative merits of the two approaches. The study identifies issues entailed in coupling the source and propagation codes, as well as provides insight into the capabilities of the tools in predicting the fan noise source and subsequent propagation and radiation. In contrast to the empirical method, the new coupled computational approach provides the ability to investigate acoustic near-field effects. The potential benefits/costs of these new methods are also compared with the existing capabilities in a current aircraft noise system prediction tool. The knowledge gained in this work provides a basis for improved fan source specification in overall aircraft system noise studies.
This report describes the design of the Advanced Low-Noise Research Fan stage. The fan is a variable pitch design, which is designed at the cruise pitch condition. Relative to the cruise setting, the blade is closed at takeoff and opened for reverse thrust operation. The fan stage is a split flow design with fan exit guide vanes (FEGVs) and core stators. The fan stage design is combined with a nacelle and engine core duct to form a powered fan/nacelle subscale model. This model is intended for use in combined aerodynamic, acoustic, and structural testing in a wind tunnel. The fan has an outer diameter of 22 in. and a hub-to-tip of 0.426 in., which allows the use of existing NASA fan and cowl force balance and rig drive systems. The design parameters were selected to permit valid acoustic and aerodynamic comparisons with the Pratt & Whitney (P&W) 17- and 22-in. rigs previously tested under NASA contract. The fan stage design is described in detail. The results of the design axisymmetric and Navier-Stokes aerodynamic analysis are presented at the critical design conditions. The structural analysis of the fan rotor and attachment is included. The blade and attachment are predicted to have adequate low-cycle fatigue life and an acceptable operating range without resonant stress or flutter. The stage was acoustically designed with airfoil counts in the FEGV and core stator to minimize noise. A fan/FEGV tone analysis developed separately under NASA contract was used to determine the optimum airfoil counts. The fan stage was matched to the existing nacelle, designed under the previous P&W low-noise contract, to form a fan/nacelle model for wind tunnel testing. It is an axisymmetric nacelle for convenience in testing and analysis. Previous testing confirmed that the nacelle performed as required at various aircraft operating conditions.
Nacelle induced flutter effects in elastodynamic scaled model of fan jet transport aircraft mounted in wind tunnel
Under a pair of Space Act Agreements between NASA and Honeywell Aerospace, a model-scale (22 in.-diameter fan) acoustic wind tunnel test was carried out in the fall of 2014 in the NASA Glenn Research Center 9- by 15-Foot Low-Speed Wind Tunnel. The goal was to obtain acoustic pressure measurements for far-field, inlet and exit rotating rake, and in-duct microphone locations. This supersonic-tip-speed fan was tested in three bypass duct configurations: hard-wall, traditional liner, and advanced multiple-degree-of-freedom. Limited aerodynamic data was collected to verify the expected operating conditions. Preliminary analysis of the acoustic data finds it suitable for use in evaluating current NASA and Honeywell Aerospace acoustic tools and liner design practices.
Under a pair of Space Act Agreements between NASA and Honeywell Aerospace, a model-scale (22 in.-diameter fan) acoustic wind tunnel test was carried out in the fall of 2014 in the NASA Glenn Research Center 9- by 15-Foot Low-Speed Wind Tunnel. The goal was to obtain acoustic pressure measurements for far-field, inlet and exit rotating rake, and in-duct microphone locations. This supersonic-tip-speed fan was tested in three bypass duct configurations: hard-wall, traditional liner, and advanced multiple-degree-of-freedom. Limited aerodynamic data was collected to verify the expected operating conditions. Preliminary analysis of the acoustic data finds it suitable for use in evaluating current NASA and Honeywell Aerospace acoustic tools and liner design practices. This report provides an overview of the test and some preliminary findings.
Aerodynamic and acoustic characteristics are presented for a cowlmounted, model cascade thrust reverser suitable for short-haul aircraft. Thrust reverser efficiency and the influence on fan performance were determined from isolated fan-driven models under static and forward velocity conditions. Cascade reverser noise characteristics were determined statically in an isolated pipe-flow test, while aerodynamic installation effects were determined with a wind-tunnel, fan-powered airplane model. Application of test results to short-haul aircraft calculations demonstrated that such a cascade thrust reverser may be able to meet both the performance and noise requirements for short-haul aircraft operation. However, aircraft installation effects can be quite significant.