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At least 55 records · Page 3

Mach 6 electroformed nickel nozzle refurbishment: FNAS investigation of ultra-smooth surfaces

The task objective has been to apply a coating of nickel-phosphorous alloy to a laminar flow wind tunnel nozzle by catalytic deposition and then polish and inspect the inside surface using optical device processes. The surface of the nozzle was coated with a nickel-phosphorous alloy of sufficient hardness and corrosion resistance to improve the durability. Due to plating defects that were clearly process related and not inherent, the final polished part was less than the desired quality. Surface finishing processes and lapping media were identified which produced a submicron surface finish on the interior plated surface. Defects apparently manifested by the first plating attempt were repaired using a small brush plating process demonstrating that individual small defects can be repaired. Measurement and analysis by profilometry demonstrated that quantitative control of the surface can be achieved.

Rood, Robert↗

Experimental and Computational Boundary-Layer Studies In a Supersonic Two-Dimensional Nozzle

Experiments and computations were carried out on the adiabatic laminar boundary layer developing along the surfaces of a two-dimensional supersonic nozzle, consisting of upper and lower contoured nozzle blocks and flat sidewalls. Two- and three-dimensional Navier-Stokes codes, as well as two-dimensional boundary-layer codes were employed. These codes were adapted to the characteristics of a specific wind tunnel nozzle, so that their numerical results could be directly compared with experimental data obtained in the same nozzle. Such comparisons were made for the boundary-layer growth on the nozzle contoured surfaces, and for the boundary-layer growth, surface streamlines and surface shear on the sidewalls. The three-dimensional Navier-Stokes code was found to be the only one to correctly predict the mean laminar boundary-layer flow on both the sidewalls and the contoured surfaces. Theory and experiment both indicated that the sidewall flow is highly three-dimensional, with non-uniform shear, corner vortices and a boundary layer strongly distorted by cross flows induced by lateral pressure gradients.

Demetriades, Anthony↗

Experimental and Computational Boundary-Layer Studies in a Supersonic Two-Dimensional Nozzle

Calculations have been carried out on the adiabatic laminar boundary layer developing on the surface of a two-dimensional supersonic nozzle, consisting of contoured nozzle blocks and flat sidewalls. Two- and three-dimensional Navier-Stokes codes, as well as two-dimensional boundary-layer codes have been employed. Thee codes have been adapted to the characteristics of a specific wind tunnel nozzle, so that their numerical results could be directly compared with experimental data obtained in the same nozzle. Such comparisons have been made for the boundary-layer growth on the contoured nozzle, and for the boundary-layer growth, surface streamlines and surface shear on the sidewalls. The three-dimensional Navier-Stokes code was found to be the only one to correctly predict the mean boundary-layer flow on both the sidewalls and the contoured nozzle. Theory and experiment both indicate that the sidewall flow is highly three-dimensional, with non-uniform shear, comer vortices and a boundary layer strongly distorted by cross flows induced by lateral pressure gradients.

Brogan, Torence P.↗

Results of test MA22 in the NASA/LaRC 31-inch CFHT on an 0.010-scale model (32-0) of the space shuttle configuration 3 to determine RCS jet flow field interaction, volume 1

A wind tunnel test was conducted in the Langley Research Center 31-inch Continuous Flow Hypersonic Wind Tunnel from May 6, 1975 through June 3, 1975. The primary objectives of this test were the following: (1) to study the ability of the wind tunnel to repeat, on a run-to-run basis, data taken for identical configurations to determine if errors in repeatability could have a significant effect on jet interaction data, (2) to determine the effect of aerodynamic heating of the scale model on jet interaction, (3) to investigate the effects of elevon and body flap deflections on jet interaction, (4) to determine if the effects from jets fired separately along different axes can be added to equal the effects of the jets fired simultaneously (super position effects), (5) to study multiple jet effects, and (6) to investigate area ratio effects, i.e., the effect on jet interaction measurements of using wind tunnel nozzles with different area ratios in the same location. The model used in the test was a .010-scale model of the Space Shuttle Orbiter Configuration 3. The test was conducted at Mach 10.3 and a dynamic pressure of 150 psf. RCS chamber pressure was varied to simulate free flight dynamic pressures of 5, 7.5, 10, and 20 psf.

Kanipe, D. B.↗

Wind tunnel blockage tests at Mach 5 of vacuum duct models for two sound radiation shields

Two sound shield models with dummy vacuum exhaust ducts were tested in a Mach 5 pilot quiet tunnel. The first model simulates a new sound shield of 3 in. (7.62 cm) inside diameter and the second model is a shield of 4 in. (10.16 cm) inside diameter. The dummy vacuum exhaust ducts were attached to the external housing of the models. The flow in the first model, which had a by pass mass flow ratio of about 0.6, could not be started except at the two highest test Reynolds numbers where only the central core flow region was started. The flow in the second model with a mass ratio of approximately 0.3 was fully started except at the lowest unit Reynolds number where some unsteadiness and partial flow separation at the wall was observed. Since the external housing and dummy vacuum ducts were the same for both models, these results indicate that the ratio of by pass mass flow to total mass flow for a wind tunnel sound shield of this particular design must be less than about 0.3. Hence, a lower limit is imposed on the inlet diameter of the sound shield in relation to the exit diameter of the wind tunnel nozzle. This lower limit on the inlet diameter may possibly be reduced by improvements in streamlining of the external housing and ducts, by reductions in blockage area, or by the use of external ducting shrouds.

Beckwith, I. E.↗

Condensation in hypersonic nitrogen wind tunnels

Experimental observations and a theoretical model for the onset and disappearance of condensation are given for hypersonic flows of pure nitrogen at M = 10, 14 and 18. Measurements include Pitot pressures, static pressures and laser light scattering experiments. These measurements coupled with a theoretical model indicate a substantial non-equilibrium supercooling of the vapor phase beyond the saturation line. Typical results are presented with implications for the design of hypersonic wind tunnel nozzles.

Lederer, Melissa A.↗

Reduction of acoustic disturbances in the test section of supersonic wind tunnels by laminarizing their nozzle and test section wall boundary layers by means of suction

The feasibility of quiet, suction laminarized, high Reynolds number (Re) supersonic wind tunnel nozzles was studied. According to nozzle wall boundary layer development and stability studies, relatively weak area suction can prevent amplified nozzle wall TS (Tollmien-Schlichting) boundary layer oscillations. Stronger suction is needed in and shortly upstream of the supersonic concave curvature nozzle area to avoid transition due to amplified TG (Taylor-Goertler) vortices. To control TG instability, moderately rapid and slow expansion nozzles require smaller total suction rates than rapid expansion nozzles, at the cost of larger nozzle length Re and increased TS disturbances. Test section mean flow irregularities can be minimized with suction through longitudinal or highly swept slots (swept behind local Mach cone) as well as finely perforated surfaces. Longitudinal slot suction is optimized when the suction-induced crossflow velocity increases linearly with surface distance from the slot attachment line toward the slot (through suitable slot geometry). Suction in supersonic blowdown tunnels may be operated by one or several individual vacuum spheres.

Pfenninger, W.↗

Comparison of options for reduction of noise in the test section of the NASA Langley 4x7m wind tunnel, including reduction of nozzle area

The acoustically significant features of the NASA 4X7m wind tunnel and the Dutch-German DNW low speed tunnel are compared to illustrate the reasons for large differences in background noise in the open jet test sections of the two tunnels. Also introduced is the concept of reducing test section noise levels through fan and turning vane source reductions which can be brought about by reducing the nozzle cross sectional area, and thus the circuit mass flow for a particular exit velocity. The costs and benefits of treating sources, paths, and changing nozzle geometry are reviewed.

Hayden, R. E.↗

Development of a quiet supersonic wind tunnel with a cryogenic adaptive nozzle

Low-disturbance or 'quiet' wind tunnels are now considered an essential part of meaningful boundary layer transition research. Advances in Supersonic Laminar Flow Control (SLFC) technology for swept wings depends on a better understanding of the receptivity of the transition phenomena to attachment-line contamination and cross-flows. This need has provided the impetus for building the Laminar Flow Supersonic Wind Tunnel (LFSWT) at NASA-Ames, as part of the NASA High Speed Research Program (HSRP). The LFSWT was designed to provide NASA with an unequaled capability for transition research at low supersonic Mach numbers (<2.5). The following are the objectives in support of the new Fluid Mechanic Laboratory (FML) quiet supersonic wind tunnel: (I) Develop a unique injector drive system using the existing FML indraft compressor; (2) Develop an FML instrumentation capability for quiet supersonic wind tunnel evaluation and transition studies at NASA-Ames; (3) Determine the State of the Art in quiet supersonic wind tunnel design; (4) Build and commission the LFSWT; (5) Make detailed flow quality measurements in the LFSWT; (6) Perform tests of swept wing models in the LFSWT in support of the NASA HSR program; and (7) Provide documentation of research progress.

Wolf, Stephen W. D.↗

Nozzle optimization study for quiet supersonic wind tunnels

In the present study of the effects of operational factors and nozzle design parameters on the size of the quiet test section in several Mach 3.5 wind tunnel nozzles, the test results from a rapid expansion pilot nozzle with boundary layer removal slots upstream of the throat have shown that the low stream noise levels required for transition research are only obtainable with laminar nozzle wall boundary layers. Six different nozzles were evaluated, including a flat wall radial flow nozzle and a novel rod-wall nozzle. Attention is given to rms surface finish effects on quiet test region length.

Beckwith, I. E.↗

Nozzle/Diffuser For Test Section Of Wind Tunnel

Nozzle-diffuser improves distribution of flow in test section and increases recovery of pressure in first diffuser. Has rectangular or circular cross section like contraction duct just upstream of test section and is, in effect, extension of contraction duct. Because flow returning to fan at higher pressure, less fan power needed to maintain same rate of flow.

Barna, P. Stephen↗

A comparison of experimental data with CFD for the NSWC Hypervelocity Wind Tunnel No. 9 Mach 14 Nozzle

An experimental and numerical study has been performed of the flow physics occurring in the Naval Surface Warfare Center Hypervelocity Wind Tunnel No.9 Mach 14 Nozzle. Mach 8, 10, 14, and 18 test section conditions are obtained utilizing various axisymmetric contoured wind tunnel nozzles. Numerical and experimental results are presented for the Mach 14 configuration.

Korte, John J.↗

Comparison of wind tunnel and flight test afterbody and nozzle pressures for a twin-jet fighter aircraft at transonic speeds

Afterbody and nozzle pressures measured on a 1/12-scale model and in flight on a twin-jet fighter aircraft were compared as Mach number varied from 0.6 to 1.2, Reynolds number from 17.5 million to 302.5 million, and angle of attack from 1 to 7 deg. At Mach 0.6 and 0.8, nozzle pressure coefficient distributions and nozzle axial force coefficients agreed and showed good recompression. At Mach 0.9 and 1.2, flow complexity caused a loss in recompression for both flight and wind tunnel nozzle data. The flight data exhibited less negative values of pressure coefficient and lower axial force coefficients than did the wind tunnel data. Reynolds number effects were noted only at these Mach numbers. Jet temperature and mass flux ratio did not affect the comparisons of nozzle axial flow coefficient. At subsonic speeds, the levels of pressure coefficient distributions on the upper fuselage and lower nacelle surfaces for flight were less negative than those for the model. The model boundary layer thickness at the aft rake station exceeded that for the forward rake station and increased with increasing angle of attack. The flight boundary layer thickness at the aft rake station was less than that for the forward rake station and decreased with increasing angle of attack.

Nugent, Jack↗

Wind Tunnel Model Design for Sonic Boom Studies of Nozzle Jet with Shock Interactions

NASA and Industry are performing vehicle studies of configurations with low sonic boom pressure signatures. The computational analyses of modern configuration designs have matured to the point where there is confidence in the prediction of the pressure signature from the front of the vehicle, but uncertainty in the aft signatures with often greater boundary layer effects and nozzle jet pressures. Wind tunnel testing at significantly lower Reynolds numbers than in flight and without inlet and nozzle jet pressures make it difficult to accurately assess the computational solutions of flight vehicles. A wind tunnel test in the NASA Ames 9- by 7-Foot Supersonic Wind Tunnel from Mach 1.6 to 2.0 will be used to assess the effects of shocks from components passing through nozzle jet plumes on the sonic boom pressure signature and provide datasets for comparison with CFD codes. A large number of high-fidelity numerical simulations of wind tunnel test models with a variety of shock generators that simulate horizontal tails and aft decks have been studied to provide suitable models for sonic boom pressure measurements using a minimally intrusive pressure rail in the wind tunnel. The computational results are presented and the evolution of candidate wind tunnel models is summarized and discussed in this paper.

Wind↗