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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3

Experimental Operation of a Prototype 750C Advanced Chloride Molten Salt Bellows Valve

To achieve DOE 2030 SunShot targets that reduce the cost of liquid-based solar by an additional 40% to 70% beyond 2018 costs, a more reliable, highly manufacturable flow valve, capable of achieving operational temperatures of >700°C is required [1]. This paper investigates the development of an innovative high-temperature chloride molten salt valve, with operation up to 750°C. This valve is intended to be employed within Gen 3 CSP liquid-based thermal energy storage (TES) systems as well as Gen 4 modular salt reactor (MSR) technologies. This work details the general design and flow testing of a bellows-seal flow control valve (FCV). This design includes an integrated closed-loop thermal control system to ensure robust design for freeze-thaw cycles. The self-contained thermal management STM system, is unique in the salt valve industry since it is an integrated solution to provide a consistent, repeatable alternative to typical heat tracing. Additionally, the design includes the employment of a novel heat pipe valve stem to facilitate enhanced passive thermal management into the valve assembly. This valve stem heat pipe is designed to facilitate natural circulation within the bonnet to ensure robust operation, during both nominal and transient thermal operation. The valve body and trim will be designed using SS316H, consistent with Flowserve Corporation’s existing product base and is code qualified but will utilize clad material for materials corrosion, manufacturing cost reduction and compatibility to ensure design flexibility. A test campaign was performed in this investigation utilizing a novel 750°C ternary chloride (20%NaCl/40%MgCl2/40%KCl by mol. wt. %) molten salt flow loop. A discussion about the design and installation of the valves within this test bed is provided for this investigation. Valve test results from this study assessed Cv curves as well as multiple actuator cycles, under varying thermodynamic and operational mode conditions, which would be characteristic within a commercial molten salt facility. The results indicate nominal operation for the baseline design, though improved performance and reliability is expected with the full designed FCV.

Armijo, Kenneth (ORCID:0000000346832147)↗

Composite, vacuum-jacketed tubing replaces bellows in cryogenic systems

For reliability control of high pressure cryogenic systems, one or more 90 degree elbow expansion devices are substituted for the metal bellows normally used. The device consists of a conducting tube inside a support tube, with the space between the tubes evacuated for insulation.

Calvert, H. F.↗

Universal bellows joint restraint permits angular and offset movement

Universal joint-type restraint that employs ball joints permits maximum angular and lateral offset movement in a bellows joint without danger of rupture or pressure drop in the line. It is used in high pressure and high temperature applications in refineries, steam plants, or stationary power plants.

Kuhn, R. F., Jr.↗

Rubber-coated bellows improves vibration damping in vacuum lines

Compact-vibration damping systems, consisting of rubber-coated metal bellows with a sliding O-ring connector, are used in vacuum lines. The device presents a metallic surface to the vacuum system and combines flexibility with the necessary stiffness. It protects against physical damage, reduces fatigue failure, and provides easy mating of nonparallel lines.

Hegland, D. E.↗

Flow liner extends operating life of high-angulation bellows

Liner extends the service life of high-angulation /26-degree/ bellows used as ducts for high-velocity fluid flow in a liquid oxygen fill and drain system. It consists of a conical frustum or nozzle on the upstream side and a cylindrical section or catcher on the down-stream side.

Rumph, D. G.↗

Flow-induced vibrations of metal bellows.

Longitudinal vibrations induced by internal flow in metal bellows resembling vortex shedding excitations of elastically restrained cylinders, discussing spring mass mechanical model

Gerlach, C. R.↗

Flexible protection for metal bellows

RTV silicone is used with a braided wire sheath surrounding the metal bellows in fluid transfer systems. It demonstrated best overall performance in flexibility and shock absorbing tests, high temperature, low temperature, and salt spray.

Kimble, K. G.↗