Search NASA⌕ Search

SEARCH · Search NASA

Results for “clearance”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 55 records · Page 3
All sourcesNASA NTRSDOE OSTI
NASA NTRS1982

Rotor tip clearance effects on overall and blade-element performance of axial-flow transonic fan stage

The effects of tip clearance on the overall and blade-element performance of an axial-flow transonic fan stage are presented. The 50-centimeter-diameter fan was tested at four tip clearances (nonrotating) from 0.061 to 0.178 centimeter. The calculated radial growth of the blades was 0.040 centimeter at design conditions. The decrease in overall stage performance with increasing clearance is attributed to the loss in rotor performance. For the rotor the effects of clearance on performance parameters extended to about 70 percent of blade span from the tip. The stage still margin based on an assumed operating line decreased from 15.3 to 0 percent as the clearance increased from 0.061 to 0.178 centimeter.

Moore, R. D.↗
NASA NTRS1982

Optical tip clearance sensor for aircraft engine controls

Aircraft gas turbine performance and efficiency are related to airfoil tip clearance. The possibility has been considered to obtain optimum performance and efficiency by reducing clearance to a safe minimum with the aid of a closed-loop tip clearance control system, which utilizes a tip clearance sensor. The use of optical sensing methods appears to represent a potential solution to the tip clearance measurement problem. Principles of sensor operation are discussed along with dimensional considerations and diffraction limitations. A description is presented of the study of the feasibility of a certain sensor, taking into account the test rig system, the optical components, and the mounting tube. Attention is also given to the operation of the feasibility-study sensor, performance estimations, the optical fiber bundle, light beam refraction, and aspects of aircraft engine implementation.

Poppel, G. L.↗
NASA NTRS1985

Stress analysis method for a clearance fit bolt under bearing loads

In the present, simple analysis method for bolt hole clearance stresses in mechanically fastened joints, an inverse formulation is used with a finite element analysis. Conditions along the bolt hole contact arc are specified by displacement constraint equations. The method was applied to a single fastener clearance-fit joint with typical clearance values, for the cases of a rigid, frictionless bolt and a quasi-isotropic graphite/epoxy laminate. Results indicate that the contact arc, as well as the peak stresses around the hole (and their locations), were strongly influenced by the clearance. After a minor initial nonlinearity, peak stresses varied linearly with applied load. Clearance levels are found to have only a minor influence on overall joint stiffness.

Crews, J. H., Jr.↗
NASA NTRS1985

Effects of leakage through clearance seals on the performance of a 10 K Stirling-cycle refrigerator

The use of clearance seals is essential to achieve long life, wear free operation of Stirling cycle cryogenic refrigerators. The effect of leakage through clearance seals on the performance of such a refrigerator operating at temperatures ranging from 20 K down to 10 K was determined. The ability of a Stirling cycle refrigerator to achieve 10 K with clearance seals was successfully demonstrated. It is indicated that the leakage flow undergoes gap regeneration before reaching the cold expansion volume. A simple model of gap regeneration was used to estimate the regeneration loss due to the leakage flow. This regeneration process minimizes the loss in refrigerator performance caused by the clearance seal leakage. It is found that clearance seals remain effective down to a refrigeration temperature of 10 K.

Keung, C. S.↗
NASA NTRS1932

The Effect of Clearance Distribution on the Performance of a Compression-ignition Engine with a Precombustion Chamber

The clearance distribution in a precombustion chamber cylinder head was varied so that for a constant compression ratio of 13.5 the spherical auxiliary chambers contained 20, 35, 50, and 70 per cent of the total clearance volume. Each chamber was connected to the cylinder by a single circular passage, flared at both ends, and of a cross-sectional area proportional to the chamber volume, thereby giving the same calculated air-flow velocity through each passage. Results of engine-performance tests are presented with variations of power, fuel consumption, explosion pressure, rate of pressure rise, ignition lag, heat loss to the cooling water, and motoring characteristics. For good performance the minimum auxiliary chamber volume, with the cylinder head design used, was 35 per cent of the total clearance volume; for larger volumes the performance improves but slightly. With the auxiliary chamber that contained 35 percent of the clearance volume there were obtained the lowest explosion pressures, medium rates of pressure rise, and slightly less than the maximum power. For all clearance distributions an increase in engine speed decreased the ignition lag in seconds and increased the rate of pressure rise.

Moore, C. S.↗
NASA NTRS1993

Navier-Stokes analysis of an oxidizer turbine blade with tip clearance with and without a mini-shroud

The Gas Generator Oxidizer Turbine (GGOT) Blade is being analyzed by various investigators under the NASA MSFC-sponsored Turbine Stage Technology Team design effort. The present work concentrates on the tip clearance region flow and associated losses; however, flow details for the passage region are also obtained in the simulations. The present calculations simulate the rotor blade row in a rotating reference frame with the appropriate coriolis and centrifugal acceleration term included in the momentum equations. The upstream computational boundary is located about one axial chord from the blade leading edge. The boundary conditions at this location have been determined by Pratt & Whitney using an Euler analysis without the vanes to obtain approximately the same flow profiles at the rotor as were obtained with the Euler stage analysis including the vanes. Inflow boundary layer profiles are then constructed assuming the skin friction coefficient at both the hub and the casing. The downstream computational boundary is located about one axial chord from the blade trailing edge, and the circumferentially averaged static pressure at this location was also obtained from the P&W Euler analysis. Results obtained for the 3-D baseline GGOT geometry at the full scale design Reynolds number show a region of high loss in the region near the casing. Particle traces in the near tip region show vortical flow behavior of the fluid which passes through the clearance region and exits at the downstream edge of the gap. In an effort to reduce clearance flow losses, the mini-shroud concept was proposed by the Pratt & Whitney design team. Calculations were performed on the GGO geometry with the mini-shroud. Results of these calculations indicate that the mini-shroud does not significantly affect the flow in the passage region, and although the tip clearance flow is different, the mini-shroud does not seem to prevent the above-mentioned vortical flow behavior. Since both flow distortion and total pressure losses are similar for both geometries, the addition of the mini-shroud does not seem to reduce the tip clearance flow effects.

Chan, Tony↗
NASA NTRS1994

WINCLR: a Computer Code for Heat Transfer and Clearance Calculation in a Compressor

One of the concerns during inclement weather operation of aircraft in rain and hail storm conditions is the nature and extent of changes in compressor casing clearance. An increase in clearance affects efficiency while a decrease may cause blade rubbing with the casing. The change in clearance is the result of geometrical dimensional changes in the blades, the casing and the rotor due to heat transfer between those parts and the two-phase working fluid. The heat transfer interacts nonlinearly with the performance of the compressor, and, therefore, the determination of clearance changes necessitates a simultaneous determination of change in performance of the compressor. A computer code the WINCLR has been designed for the determination of casing clearance, that is operated interactively with the PURDU-WINCOF I code designed previously for determining the performance of a compressor. A detailed description of the WINCLR code is provided in a companion report. The current report provides details of the code with an illustrative example of application to the case of a multistage compressor. It is found in the example case that under given ingestion and operational conditions, it is possible for a compressor to undergo changes in performance in the front stages and rubbing in the back stages.

Bose, T. K.↗
NASA NTRS2009

Testing of a Microwave Blade Tip Clearance Sensor at the NASA Glenn Research Center

The development of new active tip clearance control and structural health monitoring schemes in turbine engines and other types of rotating machinery requires sensors that are highly accurate and can operate in a high temperature environment. The use of a microwave sensor to acquire blade tip clearance and tip timing measurements is being explored at the NASA Glenn Research Center. The microwave blade tip clearance sensor works on principles that are very similar to a short range radar system. The sensor sends a continuous microwave signal towards a target and measures the reflected signal. The phase difference of the reflected signal is directly proportional to the distance between the sensor and the target being measured. This type of sensor is beneficial in that it has the ability to operate at extremely high temperatures and is unaffected by contaminants that may be present in turbine engines. The use of microwave sensors for this application is a new concept. Techniques on calibrating the sensors along with installation effects are not well quantified as they are for other sensor technologies. Developing calibration techniques and evaluating installation effects are essential in using these sensors to make tip clearance and tip timing measurements. As a means of better understanding these issues, the microwave sensors were used on a bench top calibration rig, a large axial vane fan, and a turbofan. Background on the microwave tip clearance sensor, an overview of their calibration, and the results from their use on the axial vane fan and the turbofan will be presented in this paper.

Woike, Mark R.↗
NASA NTRS2009

Testing of a Microwave Blade Tip Clearance Sensor at the NASA Glenn Research Center

The development of new active tip clearance control and structural health monitoring schemes in turbine engines and other types of rotating machinery requires sensors that are highly accurate and can operate in a high-temperature environment. The use of a microwave sensor to acquire blade tip clearance and tip timing measurements is being explored at the NASA Glenn Research Center. The microwave blade tip clearance sensor works on principles that are very similar to a short-range radar system. The sensor sends a continuous microwave signal towards a target and measures the reflected signal. The phase difference of the reflected signal is directly proportional to the distance between the sensor and the target being measured. This type of sensor is beneficial in that it has the ability to operate at extremely high temperatures and is unaffected by contaminants that may be present in turbine engines. The use of microwave sensors for this application is a new concept. Techniques on calibrating the sensors along with installation effects are not well quantified as they are for other sensor technologies. Developing calibration techniques and evaluating installation effects are essential in using these sensors to make tip clearance and tip timing measurements. As a means of better understanding these issues, the microwave sensors were used on a benchtop calibration rig, a large axial vane fan, and a turbofan. Background on the microwave tip clearance sensor, an overview of their calibration, and the results from their use on the axial vane fan and the turbofan will be presented in this paper.

Woike, Mark R.↗
NASA NTRS2017

Close Range Photogrammetry in Space - Measuring the On-Orbit Clearance between Hardware on the International Space Station

When photogrammetrists read an article entitled "Photogrammetry in Space" they immediately think of terrestrial mapping using satellite imagery. However in the last 19 years the roll of close range photogrammetry in support of the manned space flight program has grown exponentially. Management and engineers have repeatedly entrusted the safety of the vehicles and their crews to the results of photogrammetric analysis. In February 2010, the Node 3 module was attached to the port side Common Berthing Mechanism (CBM) of the International Space Station (ISS). Since this was not the location at which the module was originally designed to be located on the ISS, coolant lines containing liquid ammonia, were installed externally from the US Lab to Node 3 during a spacewalk. During mission preparation I had developed a plan and a set of procedures to have the astronauts acquire stereo imagery of these coolant lines at the conclusion of the spacewalk to enable us to map their as-installed location relative to the rest of the space station. Unfortunately, the actual installation of the coolant lines took longer than expected and in an effort to wrap up the spacewalk on time, the mission director made a real-time call to drop the photography. My efforts to reschedule the photography on a later spacewalk never materialized, so rather than having an as-installed model for the location of coolant lines, the master ISS CAD database continued to display an as-designed model of the coolant lines. Fast forward to the summer of 2015, the ISS program planned to berth a Japanese cargo module to the nadir Common Berthing Mechanism (CBM), immediately adjacent to the Node 3 module. A CAD based clearance analysis revealed a negative four inch clearance between the ammonia lines and a thruster nozzle on the port side of the cargo vehicle. Recognizing that the model of the ammonia line used in the clearance analysis was "as-designed" rather than "as-installed", I was asked to determine the real clearance between the ammonia lines and expected position of the thruster bell using existing on-orbit imagery. Imagery of the area of interest, taken several years earlier from the Space Shuttle during a fly-around of the ISS, was found and used to set a stereo pair. Space Vision System Targets and Handrail bolts measured in the ISS analytical coordinate system (ISSACS) prior to launch, were used to obtain an absolute orientation so all photogrammetric measurement's would be in the ISSACS coordinate system. Coordinates for the design location of the edges of the thruster bell, when the cargo vehicle was fully berthed to the ISS, were displayed in 3-D relative to the as-installed ammonia lines. This immediately revealed a positive clearance, which was later quantified to be a minimum of 10" +/0.5". The analysis was completed over a single weekend by a single analyst. Using updated imagery, acquired from the station's robotic arm, a complete as-installed model of the coolant lines was generated from stereo photography and replaced the design model in the master ISS CAD database.

Liddle, Donn↗
NASA NTRSDate not supplied

NASA HECC Geometry and Performance Review Part 3: A Numerical and Experimental Investigation of Tip Clearance Effects on the Vaneless Diffuser Configuration

Tip clearance effects in centrifugal compressors have been extensively investigated to understand the losses associated with the flow in the impeller tip clearance gap between the rotating blades and the stationary shroud. In Part 3 of this multipart investigation, experimental data and validated numerical simulations from Parts 1 and 2 were used to analyze the effects of the size of the tip clearance gap on the High Efficiency Centrifugal Compressor performance and aerodynamics. Four tip clearance gaps ranging from 0.012-in to 0.030-in (2.0% to 4.9% of the impeller exit blade height) were considered at both design and off-design operating conditions. The total pressure ratio and efficiency of the stage are found to decay linearly with increasing tip gaps. The sensitivity of the impeller performance to the tip gap was found to vary with the rotational speed of the compressor. Spanwise surveys of flow angle, total pressure, and total temperature collected at the impeller exit at design speed are used to validate numerical simulations at each experimental tip gap condition. Numerical simulations show that increased turbulence kinetic energy near the shroud at larger tip gaps leads to spanwise mixing of high entropy fluid near the impeller trailing edge which decreases the useful work input by the impeller. The data presented have been made available to the public in the HECC Data Archive located at https://storage.googleapis.com/hecc-data/NASA-HECC-Data-Archive.zip.

centrifugal compressor↗
NASA NTRSDate not supplied

NASA HECC Geometry and Performance Review Part 3: A Numerical and Experimental Investigation of Tip Clearance Effects on the Vaneless Diffuser Configuration

Tip clearance effects in centrifugal compressors have been extensively investigated to understand the losses associated with the flow in the impeller tip clearance gap between the rotating blades and the stationary shroud. In Part 3 of this multipart investigation, experimental data and validated numerical simulations from Parts 1 and 2 were used to analyze the effects of the size of the tip clearance gap on the High Efficiency Centrifugal Compressor performance and aerodynamics. Four tip clearance gaps ranging from 0.012-in to 0.030-in (2.0% to 4.9% of the impeller exit blade height) were considered at both design and off-design operating conditions. The total pressure ratio and efficiency of the stage are found to decay linearly with increasing tip gaps. The sensitivity of the impeller performance to the tip gap was found to vary with the rotational speed of the compressor. Spanwise surveys of flow angle, total pressure, and total temperature collected at the impeller exit at design speed are used to validate numerical simulations at each experimental tip gap condition. Numerical simulations show that increased turbulence kinetic energy near the shroud at larger tip gaps leads to spanwise mixing of high entropy fluid near the impeller trailing edge which decreases the useful work input by the impeller. The data presented have been made available to the public in the HECC Data Archive located at https://storage.googleapis.com/hecc-data/NASA-HECC-Data-Archive.zip.

centrifugal compressor↗
NASA NTRS1977

Cold-air performance of a 12.766-centimeter-tip-diameter axial-flow cooled turbine. 3: Effect of rotor tip clearance on overall performance of a solid blade configuration

Two tip clearance configurations, one with a recess in the casing and the other with a reduced rotor blade height, were investigated at design equivalent speed over a range of tip clearance from about 2.0 to 5.0 percent of the stator blade height. The optimum configuration with a recess in the casing was the one where the rotor tip diameter was equal to the stator tip diameter (zero blade extension). For this configuration there was an approximate 1.5 percent decrease in total efficiency for an increase in tip clearance of 1 percent of stator blade height. For the reduced blade height configurations there was an approximate 2.0 percent decrease in total efficiency for an increase in tip clearance of 1 percent of stator blade height.

Haas, J. E.↗
NASA NTRS1979

JT9D-70/59 Improved High Pressure Turbine Active Clearance Control System

The JT9D-70/59 high pressure turbine active clearance control system was modified to provide reduction of blade tip clearance when the system is activated during cruise operation. The modification increased the flow capacity and air impingement effectiveness of the cooling air manifold to augment turbine case shrinkage capability, and increased responsiveness of the airseal clearance to case shrinkage. The simulated altitude engine testing indicated a significant improvement in specific fuel consumption with the modified system. A 1000 cycle engine endurance test showed no unusual wear or performance deterioration effects on the engine or the clearance control system. Rig tests indicated that the air impingement and seal support configurations used in the engine tests are near optimum.

Gaffin, W. O.↗
NASA NTRS1980

Laser-optical blade tip clearance measurement system

The need for blade tip clearance instrumentation has been intensified recently by advances in technology of gas turbine engines. A new laser-optical measurement system has been developed to measure single blade tip clearances and average blade tip clearances between a rotor and its gas path seal in rotating component rigs and complete engines. The system is applicable to fan, compressor and turbine blade tip clearance measurements. The engine mounted probe is particularly suitable for operation in the extreme turbine environment. The measurement system consists of an optical subsystem, an electronic subsystem and a computing and graphic terminal. Bench tests and environmental tests were conducted to confirm operation at temperatures, pressures, and vibration levels typically encountered in an operating gas turbine engine.

Barranger, J. P.↗
NASA NTRS1980

Fuel conservation through active control of rotor clearances

Under the NASA-sponsored Energy Efficient Engine (EEE) Project, technology is being developed which will significantly reduce the fuel consumption of turbofan engines for subsonic transport aircraft. One technology concept being pursued is active control of rotor tip clearances. Attention is given to rotor tip clearance considerations and an overview of preliminary study results as well as the General Electric EEE clearance control approach is presented. Finally, potential fuel savings with active control of rotor clearances for a typical EEE mission are predicted.

Beitler, R. S.↗
NASA NTRS1982

CF6 Jet Engine Diagnostics Program: High pressure compressor clearance investigation

The effects of high pressure compressor clearance changes on engine performance were experimentally determined on a CF6 core engine. The results indicate that a one percent reduction in normalized average clearance, expressed as a fraction of airfoil length, improves compressor efficiency by one percent. Compressor clearances are reduced by the application of rotor bore cooling, insulation of the stator casing, and use of a low coefficient of expansion material in the aft stages. This improvement amounts to a reduction of normalized average clearance of 0.78 percent, relative to CF6-60 compressor, which is equivalent to an improvement in compressor efficiency of 0.78 percent.

Radomski, M. A.↗
NASA NTRS1992

Shear joint capability versus bolt clearance

The results of a conservative analysis approach into the determination of shear joint strength capability for typical space-flight hardware as a function of the bolt-hole clearance specified in the design are presented. These joints are comprised of high-strength steel fasteners and abutments constructed of aluminum alloys familiar to the aerospace industry. A general analytical expression was first arrived at which relates bolt-hole clearance to the bolt shear load required to place all joint fasteners into a shear transferring position. Extension of this work allowed the analytical development of joint load capability as a function of the number of fasteners, shear strength of the bolt, bolt-hole clearance, and the desired factor of safety. Analysis results clearly indicate that a typical space-flight hardware joint can withstand significant loading when less than ideal bolt hole clearances are used in the design.

Lee, H. M.↗