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At least 55 records · Page 3

Optimization of composite structures

Structural optimization is introduced and examples which illustrate potential problems associated with optimized structures are presented. Optimized structures may have very low load carrying ability for an off design condition. They tend to have multiple modes of failure occurring simultaneously and can, therefore, be sensitive to imperfections. Because composite materials provide more design variables than do metals, they allow for more refined tailoring and more extensive optimization. As a result, optimized composite structures can be especially susceptible to these problems. Previously announced in STAR as N83-10447

Stroud, W. J.↗

Dendrite-Free and Performance-Enhanced Lithium Metal Batteries through Optimizing Solvent Compositions and Adding Combinational Additives

The instability of lithium (Li) metal anode due to the dendritic growth and low Coulombic efficiency hinders the practical application of the well-regarded high-energy-density Li metal batteries. Here we report the systematic studies of improving the stability of Li metal anode and the electrochemical performances of the related Li metal batteries through the addition of combinational additives and the optimization of solvent compositions in dual-salt/carbonate electrolytes. A dendrite-free and high Coulombic efficiency of 98.1% for Li metal anode is achieved. The well protection of the Li metal anode and the excellent cyclability and rate capability of the 4-V Li metal batteries have been obtained. This is attributed to the formation of a robust, denser, more polymeric and higher ionic conductive surface film on the Li metal anode via the electrochemical reductive decompositions of the electrolyte components and the ring-opening polymerization of additives and cyclic carbonate solvents. The key findings of this work emphasize that the optimization of solvent compositions and the manipulation of the additives are facile and effective to enhance the Li metal battery performances.

Li metal batteries, dual-salt electrolyte, additiv↗

Optimization of composite sandwich cover panels subjected to compressive loadings

An analysis and design method is presented for the design of composite sandwich cover panels that includes transverse shear effects and damage tolerance considerations. This method is incorporated into an optimization program called SANDOP (SANDwich OPtimization). SANDOP is used in the present study to design optimized composite sandwich cover panels for transport aircraft wing applications as a demonstration of its capabilities. The results of this design study indicate that optimized composite sandwich cover panels have approximately the same structural efficiency as stiffened composite cover panels designed to identical constraints. Results indicate that inplane stiffness requirements have a large effect on the weight of these composite sandwich cover panels at higher load levels. Increasing the maximum allowable strain and the upper percentage limit of the 0 degree and plus or minus 45 degree plies can yield significant weight savings. The results show that the structural efficiency of these optimized composite sandwich cover panels is relatively insensitive to changes in core density.

Cruz, Juan R.↗

Optimization of composite sandwich cover panels subjected to compressive loadings

An analysis and design method is presented for the design of composite sandwich cover panels that include the transverse shear effects and damage tolerance considerations. This method is incorporated into a sandwich optimization computer program entitled SANDOP. As a demonstration of its capabilities, SANDOP is used in the present study to design optimized composite sandwich cover panels for for transport aircraft wing applications. The results of this design study indicate that optimized composite sandwich cover panels have approximately the same structural efficiency as stiffened composite cover panels designed to satisfy individual constraints. The results also indicate that inplane stiffness requirements have a large effect on the weight of these composite sandwich cover panels at higher load levels. Increasing the maximum allowable strain and the upper percentage limit of the 0 degree and +/- 45 degree plies can yield significant weight savings. The results show that the structural efficiency of these optimized composite sandwich cover panels is relatively insensitive to changes in core density. Thus, core density should be chosen by criteria other than minimum weight (e.g., damage tolerance, ease of manufacture, etc.).

Cruz, Juan R.↗

An integrated methodology for optimizing structural composite damping

A method is presented for tailoring plate and shell composite structures for optimal forced damped dynamic response. The damping of specific vibration modes is optimized with respect to dynamic performance criteria including placement of natural frequencies and minimization of resonance amplitudes. The structural composite damping is synthesized from the properties of the constituent materials, laminate parameters, and structural geometry based on a specialty finite element. Application studies include the optimization of laminated composite beams and composite shells with fiber volume ratios and ply angles as design variables. The results illustrate the significance of damping tailoring to the dynamic performance of composite structures, and the effectiveness of the method in optimizing the structural dynamic response.

Saravanos, D. A.↗

A Quick Screening Approach for Design of Multi-Principle Element Alloy with Solid Solution Phase

Multi-principle element alloys (MPEAs) provide an innovative way to design materials with potential applications in extreme conditions, such as high-dose irradiation in nuclear reactors, high temperatures in aeronautic and aerospace engineering, etc. However, the composition design and optimization of MPEAs are challenging due to the vast options and complexity which make traditional theory and methods insufficient or even invalid. To effectively design MPEAs, a two-parameter approach is developed based on newly proposed enthalpy and entropy-enthalpy competition parameters. This approach can not only be used to classify conventional steels, high-entropy steels (HESs), high-entropy alloys (HEAs) and amorphous alloys, but also to predict the optimal composition of MPEAs with stable solid solution (SS) phases. The optimal compositions of three sets of Fe-Mn-Cr-Co-Ni alloys are quickly screened from millions of options to form HESs or HEAs with stable SS phases. This quick screening approach can also be applied to design other alloys and facilitate the research and development of MPEAs possessing the targeted properties and economic acceptability.

Zheng, Mingjie↗

Numerical optimization of composite hip endoprostheses under different loading conditions

The optimization of composite hip implants was investigated. Emphasis was placed on the effect of shape and material tailoring of the implant to improve the implant-bone interaction. A variety of loading conditions were investigated to better understand the relationship between loading and optimization outcome. Comparisons of the initial and optimal models with more complex 3D finite element models were performed. The results indicate that design improvements made using this method result in similar improvements in the 3D models. Although the optimization outcomes were significantly affected by the choice of loading conditions, certain trends were observed that were independent of the applied loading.

Blake, T. A.↗

Design Optimization of Composite Structures under Uncertainty

Design optimization under uncertainty is computationally expensive and is also challenging in terms of alternative formulation. The work under the grant focused on developing methods for design against uncertainty that are applicable to composite structural design with emphasis on response surface techniques. Applications included design of stiffened composite plates for improved damage tolerance, the use of response surfaces for fitting weights obtained by structural optimization, and simultaneous design of structure and inspection periods for fail-safe structures.

Haftka, Raphael T.↗

Design and Optimization of Composite Gyroscope Momentum Wheel Rings

Stress analysis and preliminary design/optimization procedures are presented for gyroscope momentum wheel rings composed of metallic, metal matrix composite, and polymer matrix composite materials. The design of these components involves simultaneously minimizing both true part volume and mass, while maximizing angular momentum. The stress analysis results are combined with an anisotropic failure criterion to formulate a new sizing procedure that provides considerable insight into the design of gyroscope momentum wheel ring components. Results compare the performance of two optimized metallic designs, an optimized SiC/Ti composite design, and an optimized graphite/epoxy composite design. The graphite/epoxy design appears to be far superior to the competitors considered unless a much greater premium is placed on volume efficiency compared to mass efficiency.

Bednarcyk, Brett A.↗

Optimization of composite laminates

Design of composite structures can be viewed as a multi-faceted task, one which requires integration of issues related to composite mechanics, structural analysis, optimization, and manufacturing. The major coverage of the paper is on the issue of optimization, with special emphasis on the use of optimization for designing with discrete and integer valued variables required for the stacking-sequence optimization. Different techniques that can be used for stacking sequence optimization are introduced, and different aspects of their application are demonstrated for laminate buckling optimization.

Gurdal, Zafer↗

Multi-objective shape and material optimization of composite structures including damping

A multi-objective optimal design methodology is developed for light-weight, low cost composite structures of improved dynamic performance. The design objectives include minimization of resonance amplitudes (or maximization of modal damping), weight, and material cost. The design vector includes micromechanics, laminate, and structural shape parameters. Performance constraints are imposed on static displacements, dynamic amplitudes, and natural frequencies. The effects of damping on the dynamics of composite structures are incorporated. Preliminary applications on a cantilever composite beam illustrated that only the proposed multi-objective optimization, as opposed to single objective functions, simultaneously improved all objectives. The significance of composite damping in the design of advanced composite structures was also demonstrated, indicating the design methods based on undamped dynamics may fail to improve the dynamic performance near resonances.

Saravanos, D. A.↗

Multi-objective shape and material optimization of composite structures including damping

A multi-objective optimal design methodology is developed for light-weight, low-cost composite structures of improved dynamic performance. The design objectives include minimization of resonance amplitudes (or maximization of modal damping), weight, and material cost. The design vector includes micromechanics, laminate, and structural shape parameters. Performance constraints are imposed on static displacements, dynamic amplitudes, and natural frequencies. The effects of damping on the dynamics of composite structures are incorporated. Preliminary applications on a cantilever composite beam illustrated that only the proposed multi-objective optimization, as opposed to single objective functions, simultaneously improved all objectives. The significance of composite damping in the design of advanced composite structures was also demonstrated, indicating that design methods based on undamped dynamics may fail to improve the dynamic performance near resonances.

Saravanos, D. A.↗

Formation of Plastic Inclusions in U71Mnk High-Speed Heavy-Rail Steel Refined by CaO-SiO{sub 2}-Al{sub 2}O{sub 3}-MgO Slag

To precisely control the characteristics of nonmetallic inclusions with high plasticity in U71Mnk high-speed heavy-rail steel deoxidized by Si and Mn, the chemical composition of CaO-SiO{sub 2}-Al{sub 2}O{sub 3}-MgO slag in the ladle furnace (LF) refining process was optimized by thermodynamic calculations. Relationships among the refining slag, nonmetallic inclusions, and elemental concentrations in the steels were analyzed to obtain the conditions for determining the optimal composition of refining slag. The optimal compositions and the component activities of CaO-SiO{sub 2}-Al{sub 2}O{sub 3}-MgO refining slag were determined and discussed according to calculations using FactSage 7.0. Finally, ten industrial experiments were performed. Variations in the compositions of LF refining slag, inclusions, and steel, as well as the sizes of the inclusions, and metallographic classification assessment of the U71Mnk steel product, were investigated and discussed to verify the feasibility and effectiveness of the optimized LF refining slag. Kinetics of steel–slag and steel-inclusion reactions during LF refining was studied and compared. The results show that to obtain low [O], [Al], and [S] contents and inclusions with high plasticity in molten steel, the optimal composition of the LF refining slag should be CaO: 44.2 to 51.7 wt pct, SiO{sub 2}: 41.4 to 47.0 wt pct, Al{sub 2}O{sub 3}: 0 to 4.7 wt pct and MgO 5.0 to 7.0 wt pct, where the basicity R is above 1.00 and the C/A ratio is above 9.00. After the LF refining process, the contents of total oxygen (T.O.), [Al], and [S] gradually stabilized in the range of 0.0008 to 0.0012 wt pct, 0.002 to 0.0028 wt pct and 0.0026 to 0.0037 wt pct, respectively. The densities of the three kinds of typical inclusions (CaO-SiO{sub 2}-Al{sub 2}O{sub 3}-MgO, MnS, and CaO-SiO{sub 2}-Al{sub 2}O{sub 3}-MgO-MnS) also decreased and reached approximately 0.25/mm{sup 2}, and no inclusion larger than 6.0 μm was found. The composition of the inclusions gradually changed into the optimal range in the CaO-SiO{sub 2}-Al{sub 2}O{sub 3}-MgO slag system during the LF refining process.

36 MATERIALS SCIENCE↗

The theoretical ultimate magnetoelectric coefficients of magnetoelectric composites by optimization design

This paper investigates what is the largest magnetoelectric (ME) coefficient of ME composites, and how to realize it. From the standpoint of energy conservation, a theoretical analysis is carried out on an imaginary lever structure consisting of a magnetostrictive phase, a piezoelectric phase, and a rigid lever. This structure is a generalization of various composite layouts for optimization on ME effect. The predicted theoretical ultimate ME coefficient plays a similar role as the efficiency of ideal heat engine in thermodynamics, and is used to evaluate the existing typical ME layouts, such as the parallel sandwiched layout and the serial layout. These two typical layouts exhibit ME coefficient much lower than the theoretical largest values, because in the general analysis the stress amplification ratio and the volume ratio can be optimized independently and freely, but in typical layouts they are dependent or fixed. To overcome this shortcoming and achieve the theoretical largest ME coefficient, a new design is presented. In addition, it is found that the most commonly used electric field ME coefficient can be designed to be infinitely large. We doubt the validity of this coefficient as a reasonable ME effect index and consider three more ME coefficients, namely the electric charge ME coefficient, the voltage ME coefficient, and the static electric energy ME coefficient. We note that the theoretical ultimate value of the static electric energy ME coefficient is finite and might be a more proper measure of ME effect.

36 MATERIALS SCIENCE↗

Composite laminate optimization program suitable for microcomputers

The design of a composite panel requires some way of finding the minimum thickness laminate which will withstand the load requirements without failure. The mathematical complexity of this problem dictates the use of nonlinear optimization techniques. Specialized laminate optimization programs were developed which are compact and efficient enough to run on microcomputers. Only stresses at a point and inplane loads and deflections are considered. The programs are simple to use and require no knowledge of optimization. Techniques are developed which find minimum thickness laminates with either ply ratios or ply angles as design variables. A method is presented for finding the optimum orientation for the axis of symmetry of an orthotropic laminate. The orthotropic laminate program uses an approximate failure theory, which speed up computations dramatically.

Flanagan, G. V.↗

Fabrication of compact and stable perovskite films with optimized precursor composition in the fast-growing procedure

The fast-growing procedure (FGP) provides a simple, high-yield and lead (Pb)-release free method to prepare perovskite films. In the FGP, the ultra-dilute perovskite precursor solution is drop-cast onto a hot (~240 degrees C) substrate, where a perovskite film grows immediately accompanied by the rapid evaporation of the host solvent. In this process, all the raw materials in the precursor solution are deposited into the final perovskite film. The potential pollution caused by Pb can be significantly reduced. Properties of the FGP-processed perovskite films can be modulated by the precursor composition. While CH3NH3Cl (MACl) affects the crystallization process and leads to full surface coverage, CH(NH2)2I (FAI) enhances the thermal stability of the film. Based on the optimized precursor composition of PbI2(1-x)FAI xMACl, x=0.75, FGP-processed planar heterojunction perovskite solar cells exhibit power conversion efficiencies (PCEs) exceeding 15% with suppressed hysteresis and excellent reproducibility.

14 SOLAR ENERGY↗

Local design optimization for composite transport fuselage crown panels

Composite transport fuselage crown panel design and manufacturing plans were optimized to have projected cost and weight savings of 18 and 45 percent, respectively. These savings are close to those quoted as overall NASA Advanced Composite Technology (ACT) program goals. Three local optimization tasks were found to influence the cost and weight of fuselage crown panels. The effects are summarized of each task and the task associated with a design cost model is described in detail. Studies were performed to evaluate the relationship between manufacturing cost and design details. A design tool was developed to aid in these studies. The development of the design tool included combining cost and performance constraints with a random search optimization algorithm. The resulting software was used in a series of optimization studies that evaluated the sensitivity of design variables, guidelines, criteria, and material selection on cost. The effect of blending adjacent design points in a full scale panel subjected to changing load distributions and local variations was shown to be important. Technical issues and directions for future work were identified.

Swanson, G. D.↗

Optimization of Composite Cloud Service Processing with Virtual Machines

By leveraging virtual machine (VM) technology, we optimize cloud system performance based on refined resource allocation, in processing user requests with composite services. Our contribution is three-fold. (1) We devise a VM resource allocation scheme with a minimized processing overhead for task execution. (2) We comprehensively investigate the best-suited task scheduling policy with different design parameters. (3) We also explore the best-suited resource sharing scheme with adjusted divisible resource fractions on running tasks in terms of Proportional-share model (PSM), which can be split into absolute mode (called AAPSM) and relative mode (RAPSM). We implement a prototype system over a cluster environment deployed with 56 real VM instances, and summarized valuable experience from our evaluation. As the system runs in short supply, lightest workload first (LWF) is mostly recommended because it can minimize the overall response extension ratio (RER) for both sequential-mode tasks and parallel-mode tasks. In a competitive situation with over-commitment of resources, the best one is combining LWF with both AAPSM and RAPSM. It outperforms other solutions in the competitive situation, by 16 + % w.r.t. the worst-case response time and by 7.4 + % w.r.t. the fairness.

cloud resource allocation↗