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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3
All sourcesNASA NTRSDOE OSTI
NASA NTRS1989

Three-dimensional analysis of surface crack-Hertzian stress field interaction

The results are presented of a stress intensity factor analysis of semicircular surface cracks in the inner raceway of an engine bearing. The loading consists of a moving spherical Hertzian contact load and an axial stress due to rotation and shrink fit. A 3-D linear elastic Boundary Element Method code was developed to perform the stress analysis. The element library includes linear and quadratic isoparametric surface elements. Singular quarter point elements were employed to capture the square root displacement variation and the inverse square root stress singularity along the crack front. The program also possesses the capability to separate the whole domain into two subregions. This procedure enables one to solve nonsymmetric fracture mechanics problems without having to separate the crack surfaces a priori. A wide range of configuration parameters was investigated. The ratio of crack depth to bearing thickness was varied from one-sixtieth to one-fifth for several different locations of the Hertzian load. The stress intensity factors for several crack inclinations were also investigated. The results demonstrate the efficiency and accuracy of the Boundary Element Method. Moreover, the results can provide the basis for crack growth calculations and fatigue life prediction.

Ballarini, R.↗
DOE OSTI2023

Evaluation of Surface Crack Formation in Photovoltaic Backsheets Using Fragmentation and Finite Element Simulations: Preprint

Backsheet cracking is among the most commonly observed degradation modes of photovoltaic (PV) modules in the field. Cracks can reduce the ability of backsheets to fulfil their functions, for example, protection of the modules from the environment or electrical insulation. This work presents an evaluation of the degradation and cracking propensity of two backsheets during accelerated IEC TS 62788-7-2 A3 (International Electrotechnical Commission) aging with the fragmentation test: a co-extruded polyamide backsheet (AAA), and a laminated multilayer backsheet with a polyethylene terephthalate core and outer layer and ethylene vinyl acetate inner layer (PPE). Results show the surface embrittlement of the AAA outer layer during exposure. A longer time of exposure causes cracks to form at lower strains during stretching and creates deeper cracks. Accordingly, Young's modulus of the outer layer increases, as measured by cross-sectional nanoindentation. PPE exhibits cracking after exposure as well. While no similar increase of modulus or crack depth can be observed, the outer layer of PPE exhibits more obvious signs of erosion during exposure, including progressive morphological changes and thickness losses. A finite element model to simulate surface crack formation is devised, based on initially zero-thickness decohesion elements. Decohesion criteria define a critical stress, at which these elements grow, and cracks can begin to form. These criteria are obtained via parameter optimization by comparison between simulation and experiment. The model is used to interpret crack formation in both backsheets.

backsheet↗
DOE OSTI2024

Evaluation of Surface Crack Formation in Photovoltaic Backsheets Using Fragmentation and Finite Element Simulations

Backsheet cracking is among the most commonly observed degradation modes of photovoltaic modules in the field. Cracks can reduce the ability of backsheets to fulfill their functions, such as protection of the modules from the environment or electrical insulation. Here, this work presents an evaluation of the degradation and cracking propensity of two backsheets during accelerated IEC TS 62788-7-2 (International Electrotechnical Commission) aging under the A3 condition with a fragmentation test using a coextruded polyamide backsheet (AAA), and a laminated multilayer backsheet with a polyethylene terephthalate core and outer layer and ethylene vinyl acetate inner layer (PPE). Results show the surface embrittlement of the AAA outer layer during exposure. A longer time of exposure causes cracks to form at lower strains during stretching and creates deeper cracks. Accordingly, Young's modulus of the outer layer increases, as measured by cross-sectional nanoindentation. PPE exhibits cracking after exposure as well. While no similar increase of modulus or crack depth can be observed, the outer layer of PPE exhibits more obvious signs of erosion during exposure, including progressive morphological changes and thickness losses. A finite element model is developed to simulate surface crack formation, based on initially zero-thickness decohesion elements. Decohesion criteria define a critical stress, at which these elements grow, and cracks can begin to form. These criteria are obtained via parameter optimization by comparison between simulation and experiment. The model is used to interpret crack formation in both backsheets.

14 SOLAR ENERGY↗
NASA NTRS1972

Stress-intensity factors for a surface crack in a finite solid.

A solution to the problem of a circular crack partially embedded in a solid of finite thickness is presented. A superposition and iteration technique is used to determine the stress-intensity factor numerically. The stress-intensity factor is determined as a function of position around the crack front for a variety of crack depths. The results of this study are compared with experimental data for a semielliptical surface flaw in a brittle material.

Thresher, R. W.↗
NASA NTRS1976

The semi-elliptical surface crack - A solution by the alternating method

A numerical solution to the three-dimensional equations of elasticity is presented for the problem of a semi-elliptical surface crack in the surface of a finite thickness solid. The alternating method is used to develop the numerical results which incorporate the effects on the stress intensity factor due to the presence of both the front and the back surfaces. The stress intensity factor is presented as a function of position along the crack border for a variety of crack shapes and crack depths. A comparison of the results of this study is made with previous theoretical and experimental work.

Smith, F. W.↗
NASA NTRS1980

Transient stress intensity factors for edge and corner cracks in quench-test specimens

The transient temperature and stress fields in a quenched rectangular bar were computed and used to determine the stress intensity factors for midside and corner-edge cracks. The stress intensity factors, KI, are presented as a function of time, flaw size, and aspect ratio. The variations of KI along the crack edge are given and the self-limiting growth of the crack depth is discussed in relation to the nonlimited surface growth.

Emery, A. F.↗
NASA NTRS1982

Transient thermal stress problem for a circumferentially cracked hollow cylinder

The transient thermal stress problem for a hollow elasticity cylinder containing an internal circumferential edge crack is considered. It is assumed that the problem is axisymmetric with regard to the crack geometry and the loading, and that the inertia effects are negligible. The problem is solved for a cylinder which is suddenly cooled from inside. First the transient temperature and stress distributions in an uncracked cylinder are calculated. By using the equal and opposite of this thermal stress as the crack surface traction in the isothermal cylinder the crack problem is then solved and the stress intensity factor is calculated. The numerical results are obtained as a function of the Fourier number tD/b(2) representing the time for various inner-to-outer radius ratios and relative crack depths, where D and b are respectively the coefficient of diffusivity and the outer radius of the cylinder.

Nied, H. F.↗
NASA NTRS1982

Application of the line-spring model to a cylindrical shell containing a circumferential or axial part-through crack

The line-spring model developed by Rice and Levy (1972) is used to obtain an approximate solution for a cylindrical shell containing a part-through surface crack. A Reissner type theory is used to account for the effects of the transverse shear deformations, and the stress intensity factor at the deepest penetration point of the crack is tabulated for bending and membrane loading by varying three-dimensionless length parameters of the problem formed from the shell radius, the shell thickness, the crack length, and the crack depth. The upper bounds of the stress intensity factors are provided, and qualitatively the line-spring model gives the expected results in comparison with elasticity solutions.

Delale, F.↗
NASA NTRS1987

Fracture study of windshield glass panes

The major stresses which cause crack propagation in windshield glass panes are induced by bending moments which result from the pressure differentials across the panes. Hence the stress intensity factors for the finite plate with the semi-elliptical surface flaw and edge crack under the bending moments are examined. The results show that the crack growth will be upperbound if it is computed by using the stress intensity factor for the finite plate with the edge crack subjected to pure bending moments. Furthermore, if the ratio of crack depth to plate thickness, a/t, is within 0.3, the stress intensity factor can be conservatively assumed to be constant at the value of a/t equal to zero. A simplified equation to predict the structural life of glass panes is derived based on constant stress intensity factor. The accuracy of structural life is mainly dependent on how close the empirical parameter, m, can be estimated.

Yeh, H. Y.↗
NASA NTRS1991

Scattering of Lamb waves in a composite plate

A combined analytical and finite element technique is developed to gain a better understanding of the scattering of elastic waves by defects. This hybrid method is capable of predicting scattered displacements from arbitrary shaped defects as well as inclusions of different material. The continuity of traction and displacements at the boundaries of the two areas provided the necessary equations to find the nodal displacements and expansion coefficients. Results clearly illustrate the influence of increasing crack depth on the scattered signal.

Bratton, Robert↗
NASA NTRS1978

Stress-Intensity Factors for Corner Cracks at the Edge of a Hole

Stress-intensity factors, calculated by a three-dimensional finite-element analysis, for shallow or deep quarter-elliptical corner cracks at the edge of a hole in a finite-thickness plate are presented. The plate was subjected to remote uniform tension, remote bending, or simulated pin loading in the hole. The crack depth-to-plate thickness ranged from 0.2 to 0.8, while the ratio of crack depth-to-plate crack length ranged from 0.2 to 2. The ratio of hole radius-to-plate thickness was held at 0.5. To verify the accuracy of the three-dimensional finite-element models empolyed, convergence studies were conducted (number of degrees of freedom ranged from 4400 to 9300). The stress-intensity factor variations along the crack front are presented and compared with other solutions from the literature.

Raju, I. S.↗
NASA NTRS1985

Ultrasonic testing of plates containing edge cracks

The stress wave factor (SWF) signal is utilized for the nondestructive evaluation of plates containing perpendicular edge cracks. The effects of the existence lateral location and depth of the crack on the magnitude spectra of individual reflections in the SWF signal are studied. If the reflections in the SWF signal are not overlapped the short time Fourier analysis is applied. If the reflections are overlapped the short time homomorphic analysis (cepstrum analysis) is applied. Several reflections which have average resonant frequencies approximately at 0.9, 1.3, and 1.7 MHz are analyzed. It is observed that the magnitude ratios evaluated at average resonant frequencies decrease more with increasing d/h if the crack is located between the transducers, where h is plate thickness and d is crack depth. Moreover, for the plates, crack geometries, reflections, and frequencies considered, the average decibel drop depends mainly on the dimensionless parameter d/h and it is approximately -1 dB per 0.07 d/h. Changes in the average resonant frequencies of the magnitude spectra are also observed due to changes in the location of the crack.

Williams, J. H., Jr.↗
NASA NTRS1986

Ultrasonic testing of plates containing edge cracks

The stress wave factor (SWF) signal is utilized for the nondestructive evaluation of plates containing perpendicular edge cracks. The effects of the existence lateral location and depth of the crack on the magnitude spectra of individual reflections in the SWF signal are studied. If the reflections in the SWF signal are not overlapped the short time Fourier analysis is applied. If the reflections are overlapped the short time homomorphic analysis (cepstrum analysis) is applied. Several reflections which have average resonant frequencies approximately at 0.9, 1.3, and 1.7 MHz are analyzed. It is observed that the magnitude ratios evaluated at average resonant frequencies decrease more with increasing d/h if the crack is located between the transducers, where h is plate thickness and d is crack depth. Moreover, for the plates, crack geometries, reflections, and frequencies considered, the average decibel drop depends mainly on the dimensionless parameter d/h and it is approximately -1 dB per 0.07 d/h. Changes in the average resonant frequencies of the magnitude spectra are also observed due to changes in the location of the crack.

Williams, J. H., Jr.↗
NASA NTRS1978

Characteristics of microcracks in samples from the drill hole Noerdlingen 1973 in the Ries crater, Germany

Samples from the Noerdlingen 1973 drill core contain abundant shock-induced microfractures which exhibit varying amounts of healing and sealing. Many of the microcracks resemble morphologically the open microcracks present in returned lunar samples. Data derived from petrography, scanning electron microscopy, and differential strain analysis indicate that fewer microcracks were formed at greater depths and crack sealing processes are more effective for cracks associated with planar elements. Although the microcracks in the Ries core are now sealed, they are valid analogues of the open shock-induced cracks of lunar rocks and demonstrate that open cracks do form in rocks at depth during a naturally-occurring shock event. The healing of the shock-induced cracks in the Ries core also precludes their use for laboratory measurements of physical properties intended to be used as analogue measurements of lunar samples in situ.

Padovani, E. R.↗
NASA NTRS1975

Stress analysis and stress intensity factors for finite geometry solids containing rectangular surface cracks

The line method of analysis is applied to the Navier-Cauchy equations of elastic equilibrium to calculate the displacement field in a finite geometry bar containing a variable depth rectangular surface crack under extensionally applied uniform loading. The application of this method to these equations leads to coupled sets of simultaneous ordinary differential equations whose solutions are obtained along sets of lines in a discretized region. Using the obtained displacement field, normal stresses and the stress intensity factor variation along the crack periphery are calculated for different crack depth to bar thickness ratios. Crack opening displacements and stress intensity factors are also obtained for a through-thickness, center cracked bar with variable thickness. The reported results show a considerable potential for using this method in calculating stress intensity factors for commonly encountered surface crack geometries in finite solids.

Gyekenyesi, J. P.↗
NASA NTRS1977

Stress analysis and stress-intensity factors for finite geometry solids containing rectangular surface cracks

The line method of analysis is applied to the Navier-Cauchy equations of elastic equilibrium to calculate the displacement field in a finite geometry bar containing a variable depth rectangular surface crack under extensionally applied uniform loading. The application of this method to these equations leads to coupled sets of simultaneous ordinary differential equations whose solutions are obtained along sets of lines in a discretized region. Using the obtained displacement field, normal stresses, and the stress-intensity factor variation along the crack periphery are calculated for different crack depth to bar thickness ratios. Crack opening displacements and stress-intensity factors are also obtained for a through-thickness, center-cracked bar with variable thickness. The reported results show a considerable potential for using this method in calculating stress-intensity factors for commonly encountered surface crack geometries in finite solids

Gyekenyesi, J. P.↗