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At least 55 records · Page 3

Numerical simulation of the non-Newtonian mixing layer

This work is a continuing effort to advance our understanding of the effects of polymer additives on the structures of the mixing layer. In anticipation of full nonlinear simulations of the non-Newtonian mixing layer, we examined in a first stage the linear stability of the non-Newtonian mixing layer. The results of this study show that, for a fluid described by the Oldroyd-B model, viscoelasticity reduces the instability of the inviscid mixing layer in a special limit where the ratio (We/Re) is of order 1 where We is the Weissenberg number, a measure of the elasticity of the flow, and Re is the Reynolds number. In the present study, we pursue this project with numerical simulations of the non-Newtonian mixing layer. Our primary objective is to determine the effects of viscoelasticity on the roll-up structure. We also examine the origin of the numerical instabilities usually encountered in the simulations of non-Newtonian fluids.

Azaiez, Jalel↗

Rheological effects on friction in elastohydrodynamic lubrication

An analytical and experimental investigation is presented of the friction in a rolling and sliding elastohydrodynamic lubricated contact. The rheological behavior of the lubricant is described in terms of two viscoelastic models. These models represent the separate effects of non-Newtonian behavior and the transient response of the fluid. A unified description of the non-Newtonian shear rate dependence of the viscosity is presented as a new hyperbolic liquid model. The transient response of viscosity, following the rapid pressure rise encountered in the contact, is described by a compressional viscoelastic model of the volume response of a liquid to an applied pressure step. The resulting momentum and energy equations are solved by an iterative numerical technique, and a friction coefficient is calculated. The experimental study was performed, with two synthetic paraffinic lubricants, to verify the friction predictions of the analysis. The values of friction coefficient from theory and experiment are in close agreement.

Trachman, E. G.↗

Insights into mixing of non-isothermal multi-polymer melts for complex plastics recycling

Catalytic recycling or upcycling of plastics is often limited not by catalyst performance, but by transport, arising from highly viscous, non-Newtonian polymer melts. In this work, we develop a reactor-scale framework that integrates rheological measurements, constitutive modeling, computational fluid dynamics (CFD), and experiments to quantify mixing, heat transfer, and dispersion in surrogate hydrocarbon melts representing mixed plastics systems. Temperature- and shear rate-dependent viscosity of low-density polyethylene (LDPE) and high-density polyethylene (HDPE) is measured to create two surrogate polymers (PLD and PHD) that capture the dominant shear-thinning flow behavior while neglecting strong elastic effects, enabling tractable simulation of non-isothermal, polymer-melt mixing using a Carreau-Arrhenius generalized Newtonian framework. Three-dimensional CFD simulations are employed to evaluate impeller performance in PLD using mixing time, cavern volume, thermal uniformity, and interfacial area for regimes in which viscoelastic effects are not dominant. We show that magnetic stir bars commonly used in lab-scale studies produce large thermal gradients (~60 °C) and poor mixing, even under idealized power delivery and polymer flow conditions. In contrast, close-clearance anchor impellers achieve near-isothermal operation, reduce mixing times by up to 5×, and provide >90% active circulation volume. We further demonstrate that, at low pseudo-Deborah number (De*), motor power requirements can be predicted directly from shear rate-dependent rheology using the Carreau-Arrhenius framework, enabling rational selection of operating conditions. Extension to surrogate immiscible multi-polymer systems based on PLD and PHD shows that interfacial area is highly sensitive to operating conditions and impeller design, with coaxial anchor-turbine configurations enhancing dispersion by up to 4 × .

Close-clearance impellers↗

Reduced viscosity interpreted for fluid/gas mixtures

Analysis predicts decrease in fluid viscosity by comparing pressure profile of fluid/gas mixture with that of power-law fluid. Fluid is taken to be viscous, non-Newtonian, and incompressible; the gas to be ideal; the flow to be inertia-free, isothermal, and one dimensional. Analysis assists in design of flow systems for petroleum, coal, polymers, and other materials.

Lewis, D. H.↗

Non-Newtonian Effects in Viscous Flows

Revision of the mathematical formalism of fluid dynamics suggests that some physical inconsistencies (infinite time of approaching equilibria, and fully deterministic solutions t the Navier-Stokes equations) can be removed by relaxing the Lipschitz conditions, I.e., the boundedness of the derivatives, in the constitutive equations. Physically such a modification can be interpreted as an incorporation of an infinitesimal static friction in the constitutive law. A modified version of the Navier-Stokes equations is introduced, discussed, and illustrated by examples.

Meyers, R.E.↗

High-Fidelity CFD Modeling of Cryogenic Hydrogen Isotope Extrusion for Fusion Reactor Pellet Fueling

This study investigates the extrusion processes of deuterium and protium using ANSYS-Polyflow. The geometries and computational fluid dynamics (CFD) settings closely replicate the experimental setups and data acquired from the extruder experiments at Oak Ridge National Laboratory (ORNL) for validation purposes. We explore the impacts of (1) slip versus non-slip boundary conditions and (2) the use of constant, temperature-, and shear rate–dependent viscosities, concluding that the implementation of non-slip wall boundary conditions combined with shear rate–dependent viscosity produced more accurate predictions. The simulations achieved excellent agreement with the experimental data, with relative differences of only 5% for deuterium, and 3% to 6% for protium. This is the first time that experimental extrusion data at ORNL have been accurately predicted through high-fidelity CFD modeling. In conclusion, the advancements offer valuable insights and a foundational modeling tool for optimizing pellet injectors for ITER and other future reactor-scale devices.

ANSYS-Polyflow↗

The extensional rheology of non-Newtonian materials

It has been proposed to measure the extensional viscosity function of a non-Newtonian polymer solution in a reduced gravity environment as part of the Advanced Fluid Module. In ground-based extensional measurements, the no-sip boundary condition at solid-fluid interfaces always result in appreciable shear gradients in the test fluid; however the removal of gravitational body forces permits controlled extensional deformation of containerless test samples and the first unambiguous measurements of this kind. Imperative to successful implementation of this experiment is the generation and subsequent deformation of a stable cylindrical column of test fluid. A study of the generation and deformation of liquid bridges demonstrates that Newtonian liquid bridges undergo capillary breakup as anticipated when stretched beyond a critical aspect ratio; non-Newtonian liquid bridges, however, are stabilized by the strain-hardening phenomenon exhibited by these materials. Numerical simulations of Newtonian breakup are compared with experimental results, and show that previous ground-based attempts at measuring the extensional viscosity of Newtonian fluids are of limited accuracy.

Spiegelberg, Stephen H.↗

The relationship between plate velocity and trench viscosity in Newtonian and power-law subduction calculations

The relationship between oceanic trench viscosity and oceanic plate velocity is studied using a Newtonian rheology by varying the viscosity at the trench. The plate velocity is a function of the trench viscosity for fixed Rayleigh number and plate/slab viscosity. Slab velocities for non-Newtonian rheology calculations are significantly different from slab velocities from Newtonian rheology calculations at the same effective Rayleigh number. Both models give reasonable strain rates for the slab when compared with estimates of seismic strain rate. Non-Newtonian rheology eliminates the need for imposed weak zones and provides a self-consistent fluid dynamical mechanism for subduction in numerical convection models.

King, Scott D.↗

Traction in elastohydrodynamic line contacts for two synthesized hydrocarbon fluids

The paper describes the disk machine designed and constructed for the investigation of the traction in elastohydrodynamic line contacts for two synthesized hydrocarbon fluids. The results of this experimental study are presented and compared with the theoretical predictions of traction according to the thermal and non-Newtonian theory recently presented by the authors.

Trachman, E. G.↗

Surface Structures of Hawaiian Lavas

Surface and internal lava structures can be valid indicators of lava viscosity and rheology, provided that care is taken to identify and eliminate structures which are strain-rate-dependent. Here, a spectrum of types among Hawaiian basaltic flows is found ranging from pahoehoe to a'a, that are interpreted as marking a progression in lava viscosity and a change in rheology. The most fluid type in this spectrum is normal pahoehoe that has a smooth but commonly wrinkled or folded (ropy) surface. The next type, distinctly more viscous and probably non-Newtonian in rheology, is spiny pahoehoe which is characterized by a spinose surface and an absence of ropy structures. Preliminary studies on the long lavas of Mauna Loa indicated, perhaps surprisingly, that there is no clear-cut correlation of lava length with type in this spectrum of lavas, indicating that viscosity/yield strength of the basaltic lavas per se are not the primary controls determining flow length. Flowage of the lava through lava tubes, while it may help to account for the long flow distance of some lavas, is not a generally applicable explanation for long flow length.

Rowland, S. K.↗

A comparison of calculated and measured rheological properties of crystallising lavas in the field and in the laboratory

Models of most magmatic processes, including realistic models of planetary lava flows require accurate data on the rheological properties of magma. Previous studies suggest that field and laboratory rheological properties of Hawaiian lavas can be calculated from their physico-chemical properties using a non-Newtonian rheology model. The present study uses new measurements of the rheological properties of crystallizing lavas to show that this is also true for lavas from Mount Etna. Rheological measurements on quenched Etna basalts were made in a specially designed furnace using a Haake Rotovisco viscometer attached to a spindle which has been designed to eliminate slippage at the melt-spindle interface. Using this spindle, we have made measurements at lower temperatures than other workers in this field. From these measurements, Mount Etna lavas are Newtonian at temperatures above 1120 C and they are thixotropic pseudoplastic fluids with a yield strength at lower temperatures. The close agreement between calculated and measured rheology over the temperature range 1084 - 1125 C support the use of the non-Newtonian rheology model in future modeling of planetary lava flows.

Pinkerton, Harry↗

Continuation of tailored composite structures of ordered staple thermoplastic material

The search for the cost effective composite structure has motivated the investigation of several approaches to develop composite structure from innovative material forms. Among the promising approaches is the conversion of a planar sheet to components of complex curvature through sheet forming or stretch forming. In both cases, the potential for material stretch in the fiber direction appears to offer a clear advantage in formability over continuous fiber systems. A framework was established which allows the simulation of the anisotropic mechanisms of deformation of long discontinuous fiber laminates wherein the matrix phase is a viscous fluid. Predictions for the effective viscosities of a hyper-anisotropic medium consisting of collimated, discontinuous fibers suspended in viscous matrix were extended to capture the characteristics of typical polymers including non-Newtonian behavior and temperature dependence. In addition, the influence of fiber misorientation was also modeled by compliance averaging to determine ensemble properties for a given orientation distribution. A design tool is presented for predicting the effect of material heterogeneity on the performance of curved composite beams such as those used in aircraft fuselage structures. Material heterogeneity can be induced during manufacturing processes such as sheet forming and stretch forming of thermoplastic composites. This heterogeneity can be introduced in the form of fiber realignment and spreading during the manufacturing process causing radial and tangential gradients in material properties. Two analysis procedures are used to solve the beam problems. The first method uses separate two-dimensional elasticity solutions for the stresses in the flange and web sections of the beam. The separate solutions are coupled by requiring that forces and displacements match section boundaries. The second method uses an approximate Rayleigh-Ritz technique to find the solutions for more complex beams. Analyses are performed for curved beams of various cross-sections loaded in pure bending and with a uniform distributed load. Preliminary results show that the geometry of the beam dictates the effect of heterogeneity on performance. The role of heterogeneity is larger in beams with a small average radius-to-depth ration, R/t, where R is the average radius of the beam and t is the difference between the inside and outside radii. Results of the anlysis are in the form of stresses and displacements and are compared to both mechanics of materials and numerical solutions obtained using finite element analysis.

Santare, Michael H.↗

Non-Newtonian effects on flow-generated cavitation and on cavitation in a pressure field

Observations are presented which show that the stresses in a flow field of very dilute polymer are not well enough described by the Navier-Stokes equations to accurately predict cavitation. The contitutive equation for the particular polymer and concentration used is needed. The second-order fluid form in which accelerations are relatively important appears capable of explaining observed cavitation suppression by changing the pressure field due to flow. Bubble dynamics in stationary dilute polymer solutions are also examined and found to be little different from those in water.

Ellis, A. T.↗

Computational fluid dynamics '92; Proceedings of the European Computational Fluid Dynamics Conference, 1st, Brussels, Belgium, Sep. 7-11, 1992. Vols. 1 & 2

A conference was held on Computational Fluid Dynamics (CFD) and produced related papers. Topics included CFD algorithms, transition and turbulent flow, hypersonic reacting flow, incompressible flow, two phase flow and combustion, internal flow, compressible flow, grid generation and adaption, boundary layers, environmental and industrial applications, and non-Newtonian flow.

Hirsch, Charles↗

Numerical simulation of non-Newtonian free shear flows

Free shear flows, like those of mixing layers, are encountered in aerodynamics, in the atmosphere, and in the ocean as well as in many industrial applications such as flow reactors or combustion chambers. It is, therefore, crucial to understand the mechanisms governing the process of transition to turbulence in order to predict and control the evolution of the flow. Delaying transition to turbulence as far downstream as possible allows a gain in energy expenditure while accelerating the transition can be of interest in processes where high mixing is desired. Various methods, including the use of polymer additives, can be effective in controlling fluid flows. The drag reduction obtained by the addition of small amounts of high polymers has been an active area of research for the last three decades. It is now widely believed that polymer additives can affect the stability of a large variety of flows and that dilute solutions of these polymers have been shown to produce drag reductions of over 80 percent in internal flows and over 60 percent in external flows under a wide range of conditions. The major thrust of this work is to study the effects of polymer additives on the stability of the incompressible mixing layer through large scale numerical simulations. In particular, we focus on the two dimensional flow and examine how the presence of viscoelasticity may affect the typical structures of the flow, namely roll-up and pairing of vortices.

Homsy, G. M.↗

A source-sink model of the generation of plate tectonics from non-Newtonian mantle flow

A model of mantle convection which generates plate tectonics requires strain rate- or stress-dependent rheology in order to produce strong platelike flows with weak margins as well as strike-slip deformation and plate spin (i.e., toroidal motion). Here, we employ a simple model of source-sink driven surface flow to determine the form of such a rheology that is appropriate for Earth's present-day plate motions. In this model, lithospheric motion is treated as shallow layer flow driven by sources and sinks which correspond to spreading centers and subduction zones, respectively. Two plate motion models are used to derive the source sink field. As originally implied in the simpler Cartesian version of this model, the classical power law rheologies do not generate platelike flows as well as the hypothetical Whitehead-Gans stick-slip rheology (which incorporates a simple self-lubrication mechanism). None of the fluid rheologies examined, however, produce more than approximately 60% of the original maximum shear. For either plate model, the viscosity fields produced by the power law rheologies are diffuse, and the viscosity lows over strike-slip shear zones or pseudo-margins are not as small as over the prescribed convergent-divergent margins. In contrast, the stick-slip rheology generates very platelike viscosity fields, with sharp gradients at the plate boundaries, and margins with almost uniformly low viscosity. Power law rheologies with high viscosity contrasts, however, lead to almost equally favorable comparisons, though these also yield the least platelike viscosity fields. This implies that the magnitude of toroidal flow and platelike strength distributions are not necessarily related and thus may present independent constraints on the determination of a self-consistent plate-mantle rheology.

Bercovici, David↗