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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3

Development of the RANCOR Rotary-Percussive Coring System for Mars Sample Return

A RANCOR drill was designed to fit a Mars Exploration Rover (MER) class vehicle. The low mass of 3 kg was achieved by using the same actuator for three functions: rotation, percussions, and core break-off. Initial testing of the drill exposed an unexpected behavior of an off-the-shelf sprag clutch used to couple and decouple rotary-percussive function from the core break off function. Failure of the sprag was due to the vibration induced during percussive drilling. The sprag clutch would back drive in conditions where it was expected to hold position. Although this did not affect the performance of the drill, it nevertheless reduced the quality of the cores produced. Ultimately, the sprag clutch was replaced with a custom ratchet system that allowed for some angular displacement without advancing in either direction. Replacing the sprag with the ratchet improved the collected core quality. Also, premature failure of a 300-series stainless steel percussion spring was observed. The 300-series percussion spring was ultimately replaced with a music wire spring based on performances of previously designed rotary-percussive drill systems.

Paulsen, Gale↗

Hand tool permits shrink sizing of assembled tubing

Portable tool sizes tubing ends without disassembling the tubing installation. The shrink sizing tool is clamped to the tubing and operated by a ratchet wrench. A gear train forces the tubing end against an appropriate die or mandrel to effect the sizing.

Millett, A.↗

Experimental and theoretical investigation of fatigue life in reusable rocket thrust chambers

During a test program to investigate low-cycle thermal fatigue, 13 rocket combustion chambers were fabricated and cyclically test fired to failure. Six oxygen-free, high-conductivity (OFHC) copper and seven Amzirc chambers were tested. The failures in the OFHC copper chambers were not typical fatigue failures but are described as creep rupture enhanced by ratcheting. The coolant channels bulged toward the chamber centerline, resulting in progressive thinning of the wall during each cycle. The failures in the Amzirc alloy chambers were caused by low-cycle thermal fatigue. The zirconium in this alloy was not evenly distributed in the chamber materials. The life that was achieved was nominally the same as would have been predicted from OFHC copper isothermal test data.

Hannum, N. P.↗

Experimental and theoretical investigation of fatigue life in reusable rocket thrust chambers

During a test program to investigate low-cycle thermal fatigue, 13 rocket combustion chambers were fabricated and cyclically test fired to failure. Six oxygen-free, high-conductivity (OFHC) copper and seven Amzirc chambers were tested. The chamber liners were fabricated of copper or copper alloy and contained milled coolant channels. The chambers were completed by means of an electroformed nickel closeout. The oxidant/fuel ratio for the liquid oxygen and gaseous hydrogen propellants was 6.0. The failures in the OFHC copper chambers were not typical fatigue failures but are described as creep rupture enhanced by ratcheting. The coolant channels bulged toward the chamber centerline, resulting in progressive thinning of the wall during each cycle. The failures in the Amzirc alloy chambers were caused by low-cycle thermal fatigue. The lives were much shorter than were predicted by an analytical structural analysis computer program used in conjunction with fatigue life data from isothermal test specimens, due to the uneven distribution of Zr in the chamber material.

Hannum, N. P.↗

Treatment of multiaxial creep-fatigue by strainrange partitioning

Strainrange partitioning is a recently developed method for treating creep-fatigue interaction at elevated temperature. Most of the work to date has been on uniaxially loaded specimens, where as practical applications often involve load multiaxiality. It is shown how the method can be extended to treat multiaxiality through a set of rules for combining the strain components in the three principal directions. Closed hysteresis loops, as well as plastic and creep strain ratcheting are included. An application to hold-time tests in torsion will be used to illustrate the approach.

S S Manson↗

Cyclic structural analysis of air-cooled gas turbine blades and vanes

The creep fatigue behavior of a fully impingement cooled blade for four cyclic cases was analyzed by using the Elas 55, finite element, nonlinear structural computer program. Expected cyclic lives were calculated by using the method of strainrange partitioning for reversed inelastic strains and time fractions for ratcheted tensile creep strains. Strainrange partitioning was also applied to previous results from a one dimensional cyclic analysis of a film impingement cooled vane. The analyses indicated that strainrange partitioning is more applicable to a constrained airfoil such as the film impingement cooled vane than to the relatively unconstrained fully impingement cooled airfoil.

Kaufman, A.↗

Cyclic structural analyses of air-cooled gas turbine blades and vanes

The creep-fatigue behavior of a fully impingement-cooled blade for four cyclic cases was analyzed by using the Elas 55, finite-element, nonlinear structural computer program. Expected cyclic lives were calculated by using the method of Strainrange Partitioning for reversed inelastic strains and time fractions for ratcheted tensile creep strains. Strainrange Partitioning was also applied to previous results from a one-dimensional cyclic analysis of a film-impingement-cooled vane. The analyses indicated that Strainrange Partitioning is more applicable to a constrained airfoil such as the film-impingement-cooled vane than to the relatively unconstrained fully impingement-cooled airfoil.

Kaufman, A.↗

Antenna deployment mechanism

All-mechanical antenna deployment system operates by single cable tensioned by electrically driven drum. Device is comprised of set of pulleys fixed to telescoping antenna mast, ratchet which prevents premature antenna retraction, and special latch which holds antenna in retracted position.

Griffin, C. R.↗

A tool for installation and removal of cylindrical baffles

Simple tool based on principle of automobile oil wrench slips over cylindrical thread-on baffle to install or remove it from baffle assembly. Tool consists of curled metal sheet brazed onto handgrip. Handgrip is adapted to be driven by wrench, ratchet, extension, torque wrench, or some other convenient tool. Clockwise twist of handgrip, tightens metal sheet around baffle to advance it into threaded joint. Counterclockwise twist loosens sheet for repositioning or tool removal.

Pessin, R.↗

Mechanical end joint for structural columns

Connector for tubular struts permits construction of lightweight frames without tools or assembly equipment. Two main components are node fitting and strut element. Components are aleaned approximately and pushed together. Design accommodates reasonable axial and rotational misalignment of nodes and struts. Also, individual columns can be inserted into receptacle and given slight push by operator, trigger pins release ratchet, allowing energy stored in springs to rotate screw into nut in receptacle.

Bush, H. G.↗

Self-energized screw coupling

Threaded coupling carries its own store of rotational energy. Originally developed to ease task of astronauts assembling structures in space, coupling offers same advantages in other hazardous operations, such as underwater and in and around nuclear reactors. Coupling consists of two parts: crew portion and receptacle. When screw portion is inserted into receptacle and given slight push by operator, trigger pins release ratchet, allowing energy stored in springs to rotate screw into nut in receptacle.

Lefever, A. E.↗

Tubing cutter for tight spaces

Cutter requires few short swings of handle to rotate its cutting edge full 360 around tube. It will cut tubing installed in confined space that prevents free movement of conventional cutter. Cutter is snapped onto tube and held in place by spring-loaded clamp. Screw ratchet advances cutting wheel.

Girala, A. S.↗

Zero-torque spanner wrench

Wrench converts gripping action of hand to rotary motion without imparting reactive moments or forces on part being turned or on operator. Wrench should be useful in undersea operations and other delicate work where reactive forces and torques have to be controlled. In design for valve tightening, tool resembles cross between conventional spanner wrench and pilers. One handle engages valve body; second handle has ratchet pawl that engages toothed coupling ring on perimeter of valve handle. When operator squeezes wrench handles, valve handle rotates with respect to valve body.

Friedell, M. V.↗

Development of a simplified procedure for thrust chamber life prediction

An analytical design procedure for predicting thrust chamber life considering cyclically induced thinning and bulging of the hot gas wall is developed. The hot gas wall, composed of ligaments connecting adjacent cooling channel ribs and separating the coolant flow from the combustion gas, is subjected to pressure loading and severe thermal cycling. Thermal transients during start up and shut down cause plastic straining through the ligaments. The primary bending stress superimposed on the alternate in-plane cyclic straining causes incremental bulging of the ligaments during each firing cycle. This basic mechanism of plastic ratcheting is analyzed and a method developed for determining ligament deformation and strain. The method uses a yield surface for combined bending and membrane loading to determine the incremental permanent deflection and pregressive thinning near the center of the ligaments which cause the geometry of the ligaments to change as the incremental strains accumulate. Fatigue and tensile instability are affected by these local geometry changes. Both are analyzed and a failure criterion developed.

Porowski, J. S.↗

Nonlinear structural and life analyses of a combustor liner

Three dimensional, nonlinear finite element structural analyses were performed for a simulated combustor liner specimen to assess the capability of nonlinear analyses using classical inelastic material models to represent the thermoplastic creep response of the one half scale component. Results indicate continued cyclic hardening and ratcheting while experimental data suggested a stable stress strain response after only a few loading cycles. The computed stress strain history at the critical location was put into two life prediction methods, strainrange partitioning and a Pratt and Whitney combustor life prediction method to evaluate their ability to predict cyclic crack initiation. It is found that the life prediction analyses over predicted the observed cyclic crack initiation life.

Moreno, V.↗

Open ended tubing cutters

A self clamping cutting tool which includes a handle attached to a C-shaped housing is described. Rotatably mounted within the housing is a C-shaped tool body carrying a set of clamping rolls, two support rolls, and an edged cutting roll (64). The support rolls are disposed to one side of the axis of a pipe and the cutting roll is disposed to the other side of a pipe axis so that these rolls contact a pipe at three circumferential points. Cutter advancing apparatus advance the cutting roll toward the support rollers. The support rolls and cutting roll are rotatable independently of the C-shaped housing. A one way ratchet mechanism disposed between the C-shaped housing and the C-shaped tool body permits operation by movement in one rotational direction about the pipe axis.

Girala, A. S.↗

Analysis of augmented aircraft flying qualities through application of the Neal-Smith criterion

The Neal-Smith criterion is examined for possible applications in the evaluation of augmented fighter aircraft flying qualities. Longitudinal and lateral flying qualities are addressed. Based on the application of several longitudinal flying qualities data bases, revisions are proposed to the original criterion. Examples are given which show the revised criterion to be a good discriminator of pitch flying qualities. Initial results of lateral flying qualities evaluation through application of the Neal-Smith criterion are poor. Lateral aircraft configurations whose flying qualities are degraded by roll ratcheting effects map into the Level 1 region of the criterion. A third dimension of the criterion for flying qualities specification is evident. Additional criteria are proposed to incorporate this dimension into the criterion structure for flying qualities analysis.

Bailey, R. E.↗

A simplified design procedure for life prediction of rocket thrust chambers

An analytical procedure for predicting thrust chamber life is developed. The hot-gas-wall ligaments separating the coolant and combustion gas are subjected to pressure loading and severe thermal cycling. The resulting stresses interact during plastic straining causing incremental bulging of the ligaments during each firing cycle. This mechanism of plastic ratcheting is analyzed and a method using a yield surface for combined bending and membrane loading developed for determining the incremental permanent deflection and progressive thinning near the center of the ligaments. Fatigue and tensile instability are analyzed as possible failure modes. Results of the simplified analyses compare favorably with available experimental data and finite element analysis results for OFHC (Oxygen Free High Conductivity) copper. They are also in reasonably good agreement with experimental data for NARloy Z, a copper-zirconium-silver alloy developed by the Rocketdyne Division of Rockwell International.

Porowski, J. S.↗