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At least 55 records · Page 3

An Investigation of the Performance of Various Reaction Control Devices

An investigation of a small-scale reaction control devices in still air with both subsonic and supersonic internal flows has shown that lateral forces approaching 70 percent of the resultant force of the undeflected jet can be obtained. These results were obtained with a tilted extension at a deflection of 40 deg. The tests of tilted extensions indicated an optimum length-to-diameter ratio of approximately 0.75 to 1.00, dependent upon the deflection angle. For the two geometric types of spoiler tabs tested, blockage-area ratio appears to be the only variable affecting the lateral force developed. Usable values of lateral force were developed by the full-eyelid type of device with reasonably small losses in the thrust and weight flow. Somewhat larger values of lateral force were developed by injecting a secondary flow normal to the primary jet, but for conditions of these tests the losses in thrust and weight flow were large. Relatively good agreement with other investigations was obtained for several of the devices. The agreement of the present results with those of an investigation made with larger-scale equipment indicates that Reynolds number may not be critical for these tests. In as much as the effects of external flow could influence the performance and other factors affecting the choice of a reaction control for a specific use, it would appear desirable to make further tests of the devices described in this report in the presence of external flow.

Hunter, Paul A.↗

Waterhammer Modeling for the Ares I Upper Stage Reaction Control System Cold Flow Development Test Article

The Upper Stage Reaction Control System provides three-axis attitude control for the Ares I launch vehicle during active Upper Stage flight. The system design must accommodate rapid thruster firing to maintain the proper launch trajectory and thus allow for the possibility to pulse multiple thrusters simultaneously. Rapid thruster valve closure creates an increase in static pressure, known as waterhammer, which propagates throughout the propellant system at pressures exceeding nominal design values. A series of development tests conducted in the fall of 2009 at Marshall Space Flight Center were performed using a water-flow test article to better understand fluid performance characteristics of the Upper Stage Reaction Control System. A subset of the tests examined waterhammer along with the subsequent pressure and frequency response in the flight-representative system and provided data to anchor numerical models. This thesis presents a comparison of waterhammer test results with numerical model and analytical results. An overview of the flight system, test article, modeling and analysis are also provided.

Williams, Jonathan H.↗

Space shuttle orbiter rear mounted reaction control system jet interaction study

The effect of interaction between the reaction control system (RCS) jets and the flow over the space shuttle orbiter in the atmosphere was investigated in the NASA Langley 31-inch continuous flow hypersonic tunnel at a nominal Mach number of 10.3 and in the AEDC continuous flow hypersonic tunnel B at a nominal Mach number of 6, using 0.01 and .0125 scale force models with aft RCS nozzles mounted both on the model and on the sting of the force model balance. The data show that RCS nozzle exit momentum ratio is the primary correlating parameter for effects where the plume impinges on an adjacent surface and mass flow ratio is the parameter when the plume interaction is primarily with the external stream. An analytic model of aft mounted RCS units was developed in which the total reaction control moments are the sum of thrust, impingement, interaction, and cross-coupling terms.

Rausch, J. R.↗

Space shuttle orbiter reaction control system interactions with the vehicle flow field

Test data on the effect of the interaction between the space shuttle orbiter rear-mounted reaction control system jets and the flow over the vehicle in the atmosphere are analyzed with particular attention to yaw angle effects. Masted tank-plus-orbiter jet interactions resulting from combinations of forward and rear-mounted reaction control jets being fired prior to external tank staging are also documented. The primary correlating parameter used for the mated data is a single-jet momentum ratioed to free-stream momentum. An analytic model for computing reaction control system interactions for all control combinations used for mated vehicle coast is included.

Rausch, J. R.↗

Description of the Space Shuttle Reaction Control System

The Space Shuttle RCS (reaction control system) is required to provide propulsion thrust for precise attitude control and three-axis translation. This capability must be provided for external tank separation, on-orbit operation, deorbit, and reentry. In order to meet these requirements a bipropellant, pressure-fed system utilizing monomethylhydrazine as fuel, and nitrogen tetroxide as oxidizer has been selected. The RCS engines include 38 primary thrusters rated at 870 lbf thrust and 6 vernier thrusters rated at 25 lbf thrust. The system is divided into three removable modules (one forward and two aft) to achieve maintenance and turnaround requirements. In order to provide additional mission flexibility, the aft modules can be connected together or interconnected with the OMS (orbital maneuvering system).

Blevins, D. R.↗

Reaction control system plume flow field interaction effects on the Space Shuttle orbiter

This paper presents an analysis of data obtained from wind tunnel tests of the aerodynamic interference induced by the reaction control system jets on Space Shuttle orbiter configurations. The test data was obtained using cold gas simulation techniques with nozzles scaled to match jet exit momentum ratio as the primary parameter at Mach numbers from 2.5 to 10. Significant induced effects have been found that degrade the performance of the pitch and roll reaction controls and that induce cross-coupling effects for yaw reaction control. Analysis of the induced data shows good correlation with jet exit momentum ratio.

Rausch, J. R.↗

Interference effects of aft reaction-control yaw jets on the aerodynamic characteristics of a space shuttle orbiter model at supersonic speeds

A wind tunnel investigation of the interference effects of aft reaction control system yaw jet plumes on a 0.0125 scale Space Shuttle orbiter model was conducted at Mach numbers from 2.50 to 4.50. Test variables included model angle of attack, model angle of sideslip, jet to free stream mass flow ratio, and number and position of operating jets. The aft reaction control jet plume creates a blockage above and behind the wing on the side in which the jet exhausts and results in flow separation on the wing upper surface and fuselage side. Positive pitching moment and side force increments and negative yawing moment and rolling moment increments due to the flow separations are incurred for left side firing jets, primarily at angles of attack above 10 deg. The yawing moment interference increments are favorable and result in a small jet thrust amplification. As a result of this investigation, the aft reaction control system was certified for operation at supersonic Mach numbers prior to the first flight of the space transportation system (STS-1).

Covell, P. F.↗

Reaction control system augmentation for V/STOL aircraft

Advantages and problems associated with augmentation of reaction controls are discussed. The current status of compact ejector technology and the expected performance of known efficient designs for reaction control applications are presented.

Streiff, H. G.↗

Space Shuttle reaction control system thruster metal nitrate removal and characterization

The Space Shuttle hypergolic primary reaction control system (PRCS) thrusters continue to fail-leak or fail-off at a rate of approximately 1.5 per flight, attributed primarily to metal nitrate formation in the nitrogen tetroxide (N2O4) pilot operated valves (POV's). The failures have continued despite ground support equipment (GSE) and subsystem operational improvements. As a result, the Johnson Space Center (JSC) White Sands Test Facility (WSTF) performed a study to characterize the contamination in the N204 valves. This study prompted the development and implementation of a highly successful flushing technique using deionized (DI) water and gaseous nitrogen (GN2) to remove the contamination while minimizing Teflon seat damage. Following flushing a comprehensive acceptance test is performed before the thruster is deemed recovered. Between the time WSTF was certified to process flight thrusters (March 1992) and September 1993, a 68 percent thruster recovery rate was achieved. The contamination flushed from these thrusters was analyzed and has provided insight into the corrosion process, which is reported in this publication. Additionally, the long-term performance of 24 flushed thrusters installed in the WSTF Fleet Leader Shuttle reaction control subsystem (RCS) test articles is being assessed. WSTF continues to flush flight and test article thrusters and compile data to investigate metal nitrate formation characteristics in leaking and nonleaking valves.

Saulsberry, R. L.↗

Orion Service Module Reaction Control System Plume Impingement Analysis Using PLIMP/RAMP2

The Orion Crew Exploration Vehicle Service Module Reaction Control System engine plume impingement was computed using the plume impingement program (PLIMP). PLIMP uses the plume solution from RAMP2, which is the refined version of the reacting and multiphase program (RAMP) code. The heating rate and pressure (force and moment) on surfaces or components of the Service Module were computed. The RAMP2 solution of the flow field inside the engine and the plume was compared with those computed using GASP, a computational fluid dynamics code, showing reasonable agreement. The computed heating rate and pressure using PLIMP were compared with the Reaction Control System plume model (RPM) solution and the plume impingement dynamics (PIDYN) solution. RPM uses the GASP-based plume solution, whereas PIDYN uses the SCARF plume solution. Three sets of the heating rate and pressure solutions agree well. Further thermal analysis on the avionic ring of the Service Module showed that thermal protection is necessary because of significant heating from the plume.

Wang, Xiao-Yen J.↗

Orion Service Module Reaction Control System Plume Impingement Analysis Using PLIMP/RAMP2

The Orion Crew Exploration Vehicle Service Module Reaction Control System engine plume impingement was computed using the plume impingement program (PLIMP). PLIMP uses the plume solution from RAMP2, which is the refined version of the reacting and multiphase program (RAMP) code. The heating rate and pressure (force and moment) on surfaces or components of the Service Module were computed. The RAMP2 solution of the flow field inside the engine and the plume was compared with those computed using GASP, a computational fluid dynamics code, showing reasonable agreement. The computed heating rate and pressure using PLIMP were compared with the Reaction Control System plume model (RPM) solution and the plume impingement dynamics (PIDYN) solution. RPM uses the GASP-based plume solution, whereas PIDYN uses the SCARF plume solution. Three sets of the heating rate and pressure solutions agree well. Further thermal analysis on the avionic ring of the Service Module was performed using MSC Patran/Pthermal. The obtained temperature results showed that thermal protection is necessary because of significant heating from the plume.

Wang, Xiao-Yen↗

Space shuttle orbiter reaction control system jet interaction study

The space shuttle orbiter has forward mounted and rear mounted Reaction Control Systems (RCS) which are used for orbital maneuvering and also provide control during entry and abort maneuvers in the atmosphere. The effects of interaction between the RCS jets and the flow over the vehicle in the atmosphere are studied. Test data obtained in the NASA Langley Research Center 31 inch continuous flow hypersonic tunnel at a nominal Mach number of 10.3 is analyzed. The data were obtained with a 0.01 scale force model with aft mounted RCS nozzles mounted on the sting off of the force model balance. The plume simulations were accomplished primarily using air in a cold gas simulation through scaled nozzles, however, various cold gas mixtures of Helium and Argon were also tested. The effect of number of nozzles was tested as were limited tests of combined controls. The data show that RCS nozzle exit momentum ratio is the primary correlating parameter for effects where the plume impinges on an adjacent surface and mass flow ratio is the parameter where the plume interaction is primarily with the external stream. An analytic model of aft mounted RCS units was developed in which the total reaction control moments are the sum of thrust, impingement, interaction, and cross-coupling terms.

Rausch, J. R.↗

Demonstration of a Non-Toxic Reaction Control Engine

Three non-toxic demonstration reaction control engines (RCE) were successfully tested at the Aerojet Sacramento facility under a technology contract sponsored by the National Aeronautics and Space Administration s (NASA) Marshall Space Flight Center (MSFC). The goals of the NASA MSFC contract (NAS8-01109) were to develop and expand the technical maturity of a non-toxic, on-orbit auxiliary propulsion system (APS) thruster under the auspices of the Exploration Systems Mission Directorate. The demonstration engine utilized Liquid Oxygen (LOX) and Ethanol as propellants to produce 870 lbf thrust. The Aerojet RCE s were successfully acceptance tested over a broad range of operating conditions. Steady state tests evaluated engine response to varying chamber pressures and mixture ratios. In addition to the steady state tests, a variety of pulsing tests were conducted over a wide range of electrical pulse widths (EPW). Each EPW condition was also tested over a range of percent duty cycles (DC), and bit impulse and pulsing specific impulse were determined for each of these conditions. White Sands Test Facility (WSTF) in April 2005 for incorporation into a cryogenic Auxiliary Propulsion System Test Bed (APSTB). The APSTB is a test article that will be utilized in an altitude test cell to simulate anticipated mission applications. The objectives of this APSTB testing included evaluation of engine performance over an extended duty cycle map of propellant pressure and temperature, as well as engine and system performance at typical mission duty cycles over extended periods of time. This paper provides acceptance test results and a status of the engine performance as part of the system level testing. Subsequent to acceptance testing at Aerojet, these three engines were delivered to the NASA

Robinson, Philip J.↗

Cold Gas Reaction Control System for the Near Earth Asteroid Scout CubeSat

This paper describes the Attitude Control System (ACS) for the Near Earth Asteroid (NEA) Scout cubesat with particular focus on the Reaction Control System (RCS). NEA Scout is a 6U cubesat with an 86 square-meter solar sail. NEA Scout will launch on Space Launch System (SLS) Exploration Mission 1 (EM-1), currently scheduled to launch in 2018. The spacecraft will rendezvous with an asteroid after a two year journey, and will conduct science imagery. The ACS consists of three major actuating subsystems: a Reaction Wheel (RW) control system, a Reaction Control System (RCS), and an Active Mass Translator (AMT) system. The three subsystems allow for a wide range of spacecraft attitude control capabilities, needed for the different phases of the NEA-Scout mission. The RCS performs a number of critical functions during NEA Scout's mission. These requirements are described and the performance for achieving these requirements is shown. Moreover, NEA Scout employs a solar sail for long-duration propulsion. Solar sails are large, flexible structures that typically have low bending-mode frequencies. This paper demonstrates a robust performance while avoiding excitation of the sail's structural modes.

Stiltner, Brandon C.↗

Cold Gas Reaction Control System for the Near Earth Asteroid Scout CubeSat

This paper describes the Attitude Control System (ACS) for the Near Earth Asteroid (NEA) Scout cubesat with particular focus on the Reaction Control System (RCS). NEA Scout is a 6-Unit cubesat with an 86-square-meter solar sail. NEA Scout will launch on Space Launch System (SLS) Exploration Mission 1 (EM-1), currently scheduled to launch in 2019. The spacecraft will rendezvous with an asteroid after a two year journey, and will conduct science imagery. The ACS consists of three major actuating subsystems: a Reaction Wheel (RW) control system, a Reaction Control System (RCS), and an Active Mass Translator (AMT) system. The three subsystems allow for a wide range of spacecraft attitude control capabilities, needed for the different phases of the NEA-Scout mission. The RCS performs a number of critical functions during NEA Scout’s mission. These requirements are described and the performance for achieving these requirements is shown. Moreover, NEA Scout employs a solar sail for long-duration propulsion. Solar sails are large, flexible structures that typically have low bending-mode frequencies. This paper demonstrates a robust performance while avoiding excitation of the sail’s structural modes.

Stiltner, Brandon C.↗

YAV-8B reaction control system bleed and control power usage in hover and transition

Using a calibrated Rolls-Royce Pegasus engine and existing aircraft instrumentation and pressure taps, total and individual nozzle reaction control system (RCS) bleed flow rates have been measured on a YAV-8B Harrier during typical short takeoff, transition, hover, and vertical landing maneuvers. RCS thrust forces were calculated from RCS nozzle total pressure measurements, and control power was determined from the moments produced by these thrusts and the aircraft's moments of inertia. These data document the characteristics of the YAV-8B RCS with its basic stability augmentation system (SAS) engaged. Advanced control system designs for the YAV-8B can be compared to the original SAS based on the total bleed use and the percentage of available bleed used. In addition, the peak and mean values of the bleed and control power data can be used for sizing the reaction controls for a future short takeoff and vertical landing (STOVL) aircraft.

Borchers, Paul F.↗

MEMS Reaction Control and Maneuvering for Picosat Beyond LEO

The MEMS Reaction Control and Maneuvering for Picosat Beyond LEO project will further develop a multi-functional small satellite technology for low-power attitude control, or orientation, of picosatellites beyond low Earth orbit (LEO). The Film-Evaporation MEMS Tunable Array (FEMTA) concept initially developed in 2013, is a thermal valving system which utilizes capillary forces in a microchannel to offset internal pressures in a bulk fluid. The local vapor pressure is increased by resistive film heating until it exceeds meniscus strength in a nozzle which induces vacuum boiling and provides a stagnation pressure equal to vapor pressure at that point which is used for propulsion. Interplanetary CubeSats can utilize FEMTA for high slew rate attitude corrections in addition to desaturating reaction wheels. The FEMTA in cooling mode can be used for thermal control during high-power communication events, which are likely to accompany the attitude correction. Current small satellite propulsion options are limited to orbit correction whereas picosatellites are lacking attitude control thrusters. The available attitude control systems are either quickly saturated reaction wheels or movable high drag surfaces with long response times.

Low-power attitude control↗