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DOE OSTI2022

Efficient carbon capture using sub-textured polymer packing surfaces via 3D printing

Gas absorption is a common unit operation whose performance deeply relies on the gas liquid contact behavior. In this work, we report a solid polymeric surface feature containing microscale striation to improve the solid-liquid and gas-liquid contact and facilitate mass transfer. As a proof of concept, the surface feature is adopted for CO 2 capture absorber packing via 3D printing. Besides traditional embossing texture, an additional laminar striation is applied to the packing surface as a sub-texture. The packing shows notable CO 2 mass transfer increase without interfering with other key operating characteristics including pressure drop and liquid holdup. The improvement is based on the synergy of favorable wettability, thin liquid film and increased liquid mixing from rougher surface. In the demonstration test, the packing height could decrease by 33% using the advanced packing with same CO 2 removal, leading to a significant decrease in equipment size and capital expense for commercial CO 2 capture systems.

3D printing↗

DOE OSTI2021

Implicit and coupled fluid plasma solver with adaptive Cartesian mesh and its applications to non-equilibrium gas discharges

In this work, we present a new fluid plasma solver with adaptive Cartesian mesh (ACM) based on a full-Newton (nonlinear, implicit) scheme for non-equilibrium gas discharge plasma. The electrons and ions are described using drift-diffusion approximation coupled to Poisson equation for the electric field. The electron-energy transport equation is solved to account for electron thermal conductivity, Joule heating, and energy loss of electrons in collisions with neutral species. The rate of electron-induced ionization is a function of electron temperature and could also depend on electron density (important for plasma stratification). The ion and gas temperature are kept constant. The transport equations are discretized using a non-isothermal Scharfetter-Gummel scheme to resolve possible large temperature gradients in the sheaths. We demonstrate the new solver for simulations of direct current (DC) and radiofrequency (RF) discharges. The implicit treatment of the coupled equations allows using large time steps. The full-Newton method (FNM) enables fast nonlinear convergence at each time step, offering significantly improved simulation efficiency. We discuss the selection of time steps for solving different plasma problems. The new solver enables solving several problems we could not solve before with existing software: two- and three-dimensional structures of the entire DC discharges including cathode and anode regions, electric field reversals and double-layer formation, the normal cathode spot and an anode ring, moving striations in diffuse and constricted DC discharges, and standing striations in RF discharges. The developed FNM-ACM technique offers many benefits for tackling the disparity of gas discharge plasma systems' time scales and nonlinearity.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2022

The principle of minimal power

This article is devoted to the memory of Yuri P Raizer, who passed away in 2021. He left a noticeable trace in gas discharge physics. The principle of minimal power (the state that requires minimal power is most probable) is thoroughly used in his books. Although the fundamental laws of physics do not imply this ad hoc principle, a detailed analysis of underlying phenomena can often reveal why nature prefers this path. Raizer illustrated this principle for plasma stratification, formation of electrode spots, discharge constriction, the shape of an arc channel, etc. We argue that the nonlinearity of equations describing gas discharges can often justify the realization of a plasma state maintained at minimal electric power. This nonlinearity appears because small groups of energetic electrons often control the ionization processes. The number of these electrons depends strongly on the ratio of the electric field to gas density, E/N. Under certain conditions, the ionization rate can also depend nonlinearly on electron density due to stepwise ionization and Coulomb collisions. Here, we use the principle of minimal power to illustrate some of Raizer's contributions to gas discharge physics from a single point of view. We demonstrate that nonlinearity of ionization processes in gas discharges can substantiate this principle for plasma stratification. However, striations of s, p, and r types in neon could exist with minimal or no ionization enhancement. This reminds us of Raizer's warning that applying the minimal power principle could lead to erroneous predictions, and a proper theory is required in each case to justify its use. 'The phenomenon of striations satisfies the principle of minimal power' – Yuri Raizer

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2023

Three-dimensional feedback processes in current-driven metal

Using three-dimensional (3D) magnetohydrodynamic simulations, we study how a pit on a metal surface evolves when driven by intense electrical current density j. Redistribution of j around the pit initiates a feedback loop: j both reacts to and alters the electrical conductivity σ, through Joule heating and hydrodynamic expansion, so that j and σ are constantly in flux. Thus, the pit transforms into larger striation and filament structures predicted by the electrothermal instability theory. Both structures are important in applications of current-driven metal: Here, the striation constitutes a density perturbation that can seed the magneto-Rayleigh-Taylor instability, while the filament provides a more rapid path to plasma formation, through 3D j redistribution. Simulations predict distinctive self-emission patterns, thus allowing for experimental observation and comparison.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2023

Seeding the Electrothermal Instability through a Three-Dimensional, Nonlinear Perturbation

Electrothermal instability plays an important role in applications of current-driven metal, creating striations (which seed the magneto–Rayleigh-Taylor instability) and filaments (which provide a more rapid path to plasma formation). However, the initial formation of both structures is not well understood. Here, simulations show for the first time how a commonly occurring isolated defect transforms into the larger striation and filament, through a feedback loop connecting current and electrical conductivity. Simulations have been experimentally validated using defect-driven self-emission patterns.

42 ENGINEERING↗

NASA NTRS1973

A study of fatigue and fracture in 7075-T6 aluminum alloy in vacuum and air environments

Axial load fatigue life, fatigue-crack propagation, and fracture toughness experiments were conducted on sheet specimens made of 7075-T6 aluminum alloy. These experiments were conducted at pressures ranging from atmospheric to 5 x 10 to the minus 8th torr. Analysis of the results from the fatigue life experiments indicated that for a given stress level, lower air pressures produced longer fatigue lives. At a pressure of 5 x 10 to the minus 8th torr fatigue lives were 15 or more times as long as at atmospheric pressure. Analysis of the results from the fatigue crack propagation experiments indicated that for small stress intensity factor ranges the fatigue crack propagation rates were up to twice as high at atmospheric pressure as in vacuum. The fracture toughness of 7075-T6 was unaffected by the vacuum environment. Fractographic examination showed that specimens tested in both vacuum and air developed fatigue striations. Considerably more striations developed on specimens tested at atmospheric pressure, however.

Hudson, C. M.↗

NASA NTRS1973

Preliminary analysis of NASA optical data obtained in barium ion cloud experiment of September 21, 1971.

This paper reviews the optical data obtained by NASA in the joint NASA-MPE experiment conducted on September 21, 1971, involving the release of a barium cloud at an altitude of about 31,500 km over Colombia, South America. The data indicated an anomalously high rate of elongation and an unexpectedly large rate of deceleration of the main core of the ion cloud. The outermost striational features achieved a steady velocity within a few minutes, thus indicating that they had acquired the velocity of the ambient plasma. From the observed drift of these striations, one deduces an electric field that, when referred to a coordinate system rotating with the earth, has a meridional component directed toward the interior of the magnetic loop of 0.14 mV/m and a component perpendicular to the meridional plane of 0.15 mV/m directed to the west.

Adamson, D.↗

NASA NTRS1977

Ionosphere/microwave beam interaction study

A solar power satellite microwave power density of 20mw sq cm was confirmed as the level where nonlinear interactions may occur in the ionosphere, particularly at 100 km altitude. Radio wave heating at this altitude, produced at the Arecibo Observatory, yielded negative results for radio wave heating of an underdense ionosphere. Overdense heating produced striations in the ionosphere which may cause severe radio frequency interference problems under certain conditions. The effects of thermal self-focusing are shown to be limited severely geographically. The aspect sensitivity of field-aligned striations makes interference-free regions above magnetic latitude about 60 deg. A test program is proposed to simulate the interaction of the SPS beam with the ionosphere, to measure the effects of the interaction on the ionosphere and on communication and navigation systems, and to interpret the results.

Duncan, L. M.↗

NASA NTRS1978

Recent turbulent drag reduction research at Langley Research Center

Three areas are discussed: oscillatory longitudinal curvature, large eddy breakup devices, and small longitudinal surface striations. The first two concepts produced sizable local turbulent skin friction reductions, but further research is required to optimize the effect, reduce parasitic device drag, and provide a net increase in vehicle performance. The surface striations, due to large wetted area increased for a given planform, have not yet yielded a planform-averaged skin friction reduction. Heat transfer data indicated such surfaces may have useful application in heat exchangers.

Bushnell, D. M.↗

NASA NTRS1982

Bread board float zone experiment system for high purity silicon

A breadboard float zone experimental system has been established at Westech Systems for use by NASA in the float zone experimental area. A used zoner of suitable size and flexibility was acquired and installed with the necessary utilities. Repairs, alignments and modifications were made to provide for dislocation free zoning of silicon. The zoner is capable of studying process parameters used in growing silicon in gravity and is flexible to allow trying of new features that will test concepts of zoning in microgravity. Characterizing the state of the art molten zones of a growing silicon crystal will establish the data base against which improvements of zoning in gravity or growing in microgravity can be compared. 25 mm diameter was chosen as the reference size, since growth in microgravity will be at that diameter or smaller for about the next 6 years. Dislocation free crystals were growtn in the 100 and 111 orientations, using a wide set of growth conditions. The zone shape at one set of conditions was measured, by simultaneously aluminum doping and freezing the zone, lengthwise slabbing and delineating by etching. The whole set of crystals, grown under various conditions, were slabbed, polished and striation etched, revealing the growth interface shape and the periodic and aperiodic natures of the striations.

Kern, E. L.↗

NASA NTRS1985

A simulation of high latitude F-layer instabilities in the presence of magnetosphere-ionosphere coupling

A simulation of inertial high-latitude ionospheric interchange instabilities, including magnetospheric coupling effects is presented. It is shown that the primary magnetosphere-ionosphere coupling effect is to incorporate the inertia of the magnetospheric plasma in the analysis. The following conclusions are drawn from the simulation: (1) magnetospheric coupling effects reduce the growth rate of the interchange instability, (2) striations produced by the inertial interchange instability develop in a different manner than in the noninertial regime, and (3) striations produced in the inertial regime are more isotropic and spread out, resulting in irregularities oriented perpendicular to those produced in the noninertial case.

Mitchell, H. G., Jr.↗

NASA NTRS1988

Combined operation of two ground transmitters for enhanced ionospheric heating

The combined operation of a high or medium frequency ground transmitter and a VLF transmitter for enhanced ionospheric heating is examined. The high or medium frequency transmitter operating in a pulsed mode produce short-scale density striations that can render the nonlinear mode conversion of the subsequently launched VLF waves into lower hybrid waves. Also if the VLF waves are intense enough, they can excite meter-scale density striations and lower hybrid waves via parametric instabilities. The expected ionospheric effects of the system are discussed.

Lee, M. C.↗

NASA NTRS1990

Planning for coordinated space and ground-based ionospheric modification experiments

The planning and conduction of coordinated space and ground-based ionospheric modification experiments are discussed. The purpose of these experiments is to discuss: (1) the nonlinear VLF wave interaction with the ionospheric plasmas; and (2) the nonlinear propagation of VLF waves in the HF-modified ionosphere. It is expected that the HF-induced ionospheric density striations can render the nonlinear mode conversion of VLF waved into lower hybrid waves. Lower hybrid waves can also be excited parametrically by the VLF waves in the absence of the density striations if the VLF waves are intense enough. Laboratory experiments are planned for crosschecking the results obtained from the field experiments.

Lee, M. C.↗

NASA NTRS1990

Possible Aeolian megaripples on Mars

Viking orbiter image frames 442B01-10, at 8 m/pxl resolution show that valley floors are not smooth at all, but rather are covered with mounds of material interpreted as dunes. Striations oriented perpendicular to the valley axis can be seen in several locations. The striations are here interpreted to be aeolian megaripples formed from debris weathered from the yardangs. Terrestrial aeolian megaripples have wavelengths up to 25 m; it is not unreasonable that larger megaripples might form under favorable Martian conditions, given the wind speeds available and the lower Martian gravity. If the megaripple interpretation is correct, then by terrestrial analog the deposit in which they occur has a bimodal particle size distribution. One size will undergo saltation; the other, concentrated at the crests of the megaripples, is too large/and or too dense to be put into saltation. For Mars the former is sand-sized, the latter gravel-sized, provided the materials have typical densities.

Williams, S. H.↗

NASA NTRS1993

Temperature dependence of protein solubility-determination, application to crystallization, and growth kinetics studies

A scintillation method was developed for determinations of the temperature dependence of the solubility, and of nucleation induction times of proteins, in 50-100 mu(l) volumes of solution. Solubility data for lysozyme and horse serum albumin were obtained for various combinations of pH and precipitant concentrations. These data and the nucleation induction information were used for dynamic crystallization control, that is, for the controlled separation of nucleation and growth stages. Individual lysozyme and horse serum albumin crystals were grown in 15-20 mu(l) solution volumes contained in x-ray capillaries. The morphology and kinetics of the growth and dissolution of lysozyme in aqueous solutions with 2.5 percent NaCl and at pH = 4.5 was studied in situ with a depth resolution of 300 A (4 unit cells) by high resolution optical microscopy and digital image processing. The bulk super- or under saturation, sigma, of the solution inside a closed growth cell was controlled by temperature. The growth habit was bound by (110) and (101) faces that grew through layer spreading, although with different growth rate dependencies on supersaturation/temperature. At sigma less than 10 (obtained at higher temperatures) growth was purely kinetic ally controlled, with impurity effects (macrostep formation and kinetic hindrance) becoming significant for sigma less than 2. At sigma greater than 10 (lower temperatures), anisotropies in the interfacial kinetics were more pronounced, with interfacial kinetics and bulk transport becoming equally important to the growth morphology. Growth rates were growth history dependent. The formation of striations (layers of irregularly incorporated solution) was unambiguously correlated with growth temperature variations. Etching exposed dislocations and various high-index faces whose growth morphologies were studied during return to the steady state growth form. Growth steps were observed to originate from two-dimensional nuclei or from outcrops of growth striations, and from dislocations that preferentially formed in growth sector boundaries.

Rosenberger, Franz↗

NASA NTRS1994

Space-based crystal growth and thermocapillary flow

The demand for larger crystals is increasing especially in applications associated with the electronic industry, where large and pure electronic crystals (notably silicon) are the essential material to make high-performance computer chips. Crystal growth under weightless conditions has been considered an ideal way to produce bigger and hopefully better crystals. One technique which may benefit from a microgravity environment is the float-zone crystal-growth process, a containerless method for producing high-quality electronic material. In this method, a rod of material to be refined is moved slowly through a heating device which melts a portion of it. Ideally, as the melt resolidifies it does so as a single crystal which is then used as substrate for building microelectronic devices. The possibility of contamination by contact with other material is reduced because of the 'float' configuration. However, since the weight of the material contained in the zone is supported by the surface-tension force, the size of the resulting crystal is limited in Earth-based productions; in fact, some materials have properties which prevent this process from being used to manufacture crystals of reasonable size. Consequently, there has been a great deal of interest in exploiting the microgravity environment of space to grow larger size crystals of electronic material using the float-zone method. In addition to allowing larger crystals to be grown, a microgravity environment would also significantly reduce the magnitude of convection induced by buoyancy forces during the melting state. This type of convection was once thought to be at least partially responsible for the presence of undesirable nonuniformities--called striations--in material properties observed in float-zone material. However, past experiments on crystal growth under weightless conditions found that even with the absence of gravity, the float-zone method sometimes still results striations. It is believed that another mechanism is playing a dominant role in the microgravity environment.

Shen, Yong-Hong↗

NASA NTRS1998

Laser Heated Oxide Fiber Growth Using Melt Modulation Technique

As a reinforcement for structural composites, single crystal alumina fibers offer low density, high modulus, and high creep resistance. In this study, the laser heated float zone approach was employed to grow c-axis Al2O3 continuous fibers of high purity and high strength. A new melt modulation technique, laser scanning, avoids the formation of surface induced ripples and allows the growth of 50 micro-m diameter sapphire fibers with strengths (approx. 7 GPa) significantly greater than either commercially available fibers grown by the edge-defined film growth process (approx. 2-3 GPa) or laboratory fibers grown by stationary laser heating (approx. 5 GPa). The present work suggests that surface striations are the predominant defects controlling the tensile strength of laser-scanned fibers at room temperature. Several possible mechanisms for inducing surface striations are systematically discussed for several oxide fiber compositions.

Sayir, Ali↗

NASA NTRS1998

Intrinsic Kinetics Fluctuations as Cause of Growth Inhomogeneity in Protein Crystals

Intrinsic kinetics instabilities in the form of growth step bunching during the crystallization of the protein lysozyme from solution were characterized by in situ high-resolution optical interferometry. Compositional variations (striations) in the crystal, which potentially decrease its utility, e.g., for molecular structure studies by diffraction methods, were visualized by polarized light reflection microscopy. A spatiotemporal correlation was established between the sequence of moving step bunches and the striations.

Vekilov, Peter G.↗