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Uncertainty Modeling for Mars Ascent Vehicle’s Aerodatabase Development

The design of the Mars Ascent Vehicle - Mars Sample Return (MAV-MSR) trajectories requires an accurate assessment of flight performance. Typically, these trajectories are developed by flight mechanics analysis to meet complex mission requirements and then flight performance assessed through Monte Carlo simulations. Consequently, it is crucial to develop an aerodynamic aerodatabase as an input model for flight mechanics analysis to provide static and dynamic force and moment coefficients under specific flight conditions. The force and moment coefficients in the MAV aerodatabase are determined using the FUN3D computational fluid dynamics solver. Firstly, an overview of the aerodatabase is presented to demonstrate its applicability to trajectory-defined simulations. This effort is followed by an initial attempt to quantify uncertainties in the force and moment coefficients necessary for updating the current aerodatabase. The uncertainty model identifies uncertainty adders and multipliers for coefficient-based forces and moments through a direct comparison between FUN3D and wind tunnel test data from NASA Marshall Space Center's 14x14 inch Trisonic Wind Tunnel. These uncertainties aim to encompass various changes in Mach number, angle of attack, and aerodynamic roll angle.

Uncertainty analysis↗

Uncertainty Modeling for Mars Ascent Vehicle’s Aerodynamic Database Development

The design of the Mars Ascent Vehicle - Mars Sample Return (MAV-MSR) trajectories requires an accurate assessment of flight performance. Typically, these trajectories are developed by flight mechanics analysis to meet complex mission requirements and then flight performance assessed through Monte Carlo simulations. Consequently, it is crucial to develop an aerodynamic aerodatabase as an input model for flight mechanics analysis to provide static and dynamic force and moment coefficients under specific flight conditions. The force and moment coefficients in the MAV aerodatabase are determined using the FUN3D computational fluid dynamics solver. Firstly, an overview of the aerodatabase is presented to demonstrate its applicability to trajectory-defined simulations. This effort is followed by an initial attempt to quantify uncertainties in the force and moment coefficients necessary for updating the current aerodatabase. The uncertainty model identifies uncertainty adders and multipliers for coefficient-based forces and moments through a direct comparison between FUN3D and wind tunnel test data from NASA Marshall Space Center's 14x14 inch Trisonic Wind Tunnel. These uncertainties aim to encompass various changes in Mach number, angle of attack, and aerodynamic roll angle.

Uncertainty analysis↗

A shadowgraph study of Space Transportation System (STS): The Space Shuttle Launch Vehicle (SSLV)

A shadowgraph study of the space transportation system (STS), the space shuttle launch vehicle, is presented. The shadowgraphs presented in this study were obtained over the past 10 years from wind tunnel tests performed in the NASA Marshall Space Flight Center's 14-Inch Trisonic Wind Tunnel during the space shuttle development program. Shadowgraphs of the STS at various angles-of-attack and roll angles are shown for the Mach range of 0.6 to 4.96. The major flow field phenomena over the mated vehicle configuration are shown in these shadowgraphs. Shadowgraphs are also presented for the orbiter without the lower stack (reentry configuration) and the lower stack without the orbiter. A short study of external tank nose geometry effects on the mated vehicles flow field is presented. These shadowgraphs are used in the aerothermodynamic analysis of the external flow conditions the launch vehicle encounters during the ascent stage of flight.

Springer, A. M.↗

Space shuttle: Verification of booster transition characteristics for transonic and supersonic Mach numbers (M equals 0.6 - 5.0)

The results of the booster verification wind tunnel test are presented. These tests were conducted in a 14 x 14-inch trisonic wind tunnel utilizing a .0035 scale model. The nominal Mach numbers tested were 0.6, 0.9, 0.95, 1.0, 1.05, 1.20, 1.50, 2.0, 2.74, 3.00, 4.50 and 5.0. The angle of attack range was +5 to 40 deg. The yaw data was obtained over a range of -10 to +10 deg at fixed angles of attack of 0, 6, 15, 25, and 30 deg. The Reynolds number range was 4.2 to 6.9 million per foot. Results include elevon and canard effectiveness in pitch, and rudder, aileron, body flap, and tail effectiveness in yaw.

Carter, W. V.↗

Optimization of wave cancellation in variable porosity transonic wind tunnel flows

A technique has been developed which is capable of determining the optimum wall configuration for a variable porosity perforated wall transonic wind tunnel. The technique is based on a mathematical model arrived at by considering the results of theory and past experimental investigations. A performance index was determined as a function of the significant wind tunnel parameters by comparing a formulation of this mathematical model, using MSFC 14 inch Trisonic Wind Tunnel experimental results, to interference free results. The resulting relationship was then used to determine the combination of wind tunnel parameters which should yield minimum reflected wave interference. A theoretical development of wall porosity requirements for thick wall inclined hole test sections is included which follows the trends and generally the magnitude of available experimental data. This theory is useful in studying the present variable porosity case, but also should be of value in studies concerning the wave cancellation process for fixed porosity walls.

Davis, J. W.↗

Experimental Investigation of Plume-Induced Flow Separation on the National Launch System 1 1/2-Stage Launch Vehicle

An experimental investigation of plume-induced flow separation on the National Launch System (NLS) 1 1/2-stage launch vehicle was done. This investigation resulted from concerns raised about the flow separation that was encountered on the Saturn 5. A large similarity exists between configurations and nominal trajectories. The study involved the use of solid plume simulators to simulate the base pressure encountered by the vehicle due to engine exhaust plumes at predetermined critical Mach numbers based on Saturn 5 flight plume effects. The solid plume was varied in location, resulting in a parametric study of base pressure effects on flow separation. In addition to the parametric study of arbitrary plume locations, the base pressure resulting from the nominal trajectory was tested. This analysis was accomplished through two wind tunnel tests run at NASA Marshall Space Flight Center's 14 x 14-inch Trisonic Wind Tunnel during 1992. The two tests were a static stability and a pressure test each using a 0.004-scale NLS 1 1/2-stage model. This study verified that flow separation is present at Mach 2.74 and 3.48 for predicted flight base pressures at nominal or higher levels. The flow separation at the predicted base pressure is only minor and should not be of great concern. It is not of the magnitude of the flow separation that was experienced on the Saturn 5. If the base pressure exceeds these nominal conditions, the flow separation can drastically increase, and is of concern.

Springer, A.↗

Aerodynamic characteristics of the National Launch System (NLS) 1 1/2 stage launch vehicle

The National Aeronautics and Space Administration (NASA) is studying ways of assuring more reliable and cost effective means to space. One launch system studied was the NLS which included the l l/2 stage vehicle. This document encompasses the aerodynamic characteristics of the 1 l/2 stage vehicle. To support the detailed configuration definition two wind tunnel tests were conducted in the NASA Marshall Space Flight Center's 14x14-Inch Trisonic Wind Tunnel during 1992. The tests were a static stability and a pressure test, each utilizing 0.004 scale models. The static stability test resulted in the forces and moments acting on the vehicle. The aerodynamics for the reference configuration with and without feedlines and an evaluation of three proposed engine shroud configurations were also determined. The pressure test resulted in pressure distributions over the reference vehicle with and without feedlines including the reference engine shrouds. These pressure distributions were integrated and balanced to the static stability coefficients resulting in distributed aerodynamic loads on the vehicle. The wind tunnel tests covered a Mach range of 0.60 to 4.96. These ascent flight aerodynamic characteristics provide the basis for trajectory and performance analysis, loads determination, and guidance and control evaluation.

Springer, A. M.↗

Results of transonic/supersonic static stability wind tunnel tests of an 0.004-scale space shuttle orbiter model (0A49)

Experimental aerodynamic investigations of the configuration 4 space shuttle orbiter were conducted in the 14-inch trisonic wind tunnel during November and December 1973. Elevon, aileron, bodyflap, speedbrake, rudder effectiveness, and effects of ventral fins were investigated at angles of attack from -10 deg to 40 deg, angles of sideslip from -10 deg to +10 deg, and Mach numbers from 0.6 to 4.96. Resulting six-component static stability data and associated test information are presented.

Allen, E.↗

Results of wind tunnel tests at Mach 5 on the .004 scale model 2A configuration space shuttle to determine proximity effects and orbiter control effectiveness during orbiter/external tank abort separation (IAG)

Results from tests in the NASA/MSFC Trisonic Wind Tunnel on 0.004-Scale Orbiter and External Tank Force Models in Close Proximity (RTLS Abort Separation Conditions) are presented. The primary test objectives were to obtain data concerning proximity effects on the aerodynamic forces and moments experienced by Vehicle 2A Configuration Shuttle Orbiter and External Tank during an abort separation (Return to Launch Site) at a Mach number of 5. Additionally, data on orbiter control effectiveness during such an abort was obtained. Proximity effects were investigated for relative angles of incidence from minus 5 deg to plus 10 deg of the orbiter FRL with respect to the external tank centerline over a range of vertical and longitudinal displacements from the mated position to 2.5 tank diameters below and 3 tank diameters aft of the mated position.

Garton, W. P.↗

Static stability characteristics of the space shuttle external tank (MSFC model 458) during reentry in the MSFC 14-inch TWT (TA1F)

Data obtained in a wind tunnel test of a 0.003-scale modified MCR 0200 space shuttle external tank (ET) model tested at reentry conditions in the MSFC 14-inch trisonic wind tunnel are presented. This test is a continuation of a series of tests conducted to evaluate the aerodynamic characteristics of the ET during reentry. Three Mach numbers were investigated: 1.96, 3.48, and 4.96. The angle-of-attack range was -10 deg to 190 deg. Eight roll positions of the model from 0 deg to 315 deg were tested. The run schedule consisted of 162 runs. No. 120 grit was applied randomly over the model throughout the test.

Ramsey, P. E.↗

An investigation in the MSFC TWT to determine spoiler effects on wing loads and elevon hinge moments utilizing 0.004-scale models (77-0 and 74-OTS) of the shuttle vehicle 5 configuration (IA125)

Information is presented for wind tunnel tests (IA125) of a 0.004-scale orbiter, external tank, and solid rocket motor integrated vehicle model (77-0 and 74-OTS) in the MSFC Trisonic Wind Tunnel. These tests were conducted in support of MCR's 1344 and 1346. Data from these tests provide spoiler effects on wing bending/torsion and elevon hinge moments, elevon effectiveness data and the influence of solid plumes from Mach numbers of 0.6 through 2.74 at angles of attack and sideslip from -10 through 10 degrees.

Allen, E. C.↗

Space shuttle: MSFC booster (B-005) low speed static stability and landing investigation, high speed grit study

An experimental wind tunnel investigation on the Marshall Space Flight Center's (MSFC) booster configuration of the space shuttle system is discussed. Tests were conducted in the MSFC 14" x 14" trisonic wind tunnel. Parameters investigated include; (1) a landing study at Mach number of .3 with the booster at three discrete heights above a ground plane (maximum height above ground plane was six inches) and: (2) a static stability study at subsonic Mach numbers, which included eleven deflections of 0, 10, 20 and 30 degrees with canard deflections of 0, 5, 10 and 15 degrees. Both a trapezoidial and a delta shaped canard were investigated at the above conditions; a grit size study was made over the entire Mach range from .3 to 5.0.

Heim, D. E.↗

Space shuttle: Static aerodynamic characteristics characteristics and control effectiveness for McDonnell-Douglas orbiter configuration for Mach number range of 0.4 to 5.0

An experimental aerodynamic wind tunnel investigation was conducted employing a 0.00325 scale model of the McDonnell-Douglas space shuttle orbiter configuration. This investigation was conducted in the NASA/Marshall Space Flight Center 14- by 14- inch trisonic wind tunnel. The investigation was to determine the aerodynamic characteristics of the orbiter over the Mach number range of 0.4 to 5.0, an angle of attack variation from -4 degrees to 50 degrees, and -6 degrees to 9 degrees angle of sideslip. Control surface effectiveness was investigated for elevator, aileron, and rudder deflections.

Ellis, R. R.↗

Incremental Aerodynamic Coefficient Database for the USA2

In March through May of 2016, a wind tunnel test was conducted by the Aerosciences Branch (EV33) to visually study the unsteady aerodynamic behavior over multiple transition geometries for the Universal Stage Adapter 2 (USA2) in the MSFC Aerodynamic Research Facility's Trisonic Wind Tunnel (TWT). The purpose of the test was to make a qualitative comparison of the transonic flow field in order to provide a recommended minimum transition radius for manufacturing. Additionally, 6 Degree of Freedom force and moment data for each configuration tested was acquired in order to determine the geometric effects on the longitudinal aerodynamic coefficients (Normal Force, Axial Force, and Pitching Moment). In order to make a quantitative comparison of the aerodynamic effects of the USA2 transition geometry, the aerodynamic coefficient data collected during the test was parsed and incorporated into a database for each USA2 configuration tested. An incremental aerodynamic coefficient database was then developed using the generated databases for each USA2 geometry as a function of Mach number and angle of attack. The final USA2 coefficient increments will be applied to the aerodynamic coefficients of the baseline geometry to adjust the Space Launch System (SLS) integrated launch vehicle force and moment database based on the transition geometry of the USA2.

Richardson, Annie Catherine↗

Wind Tunnel Test Results of Fairings on A.004 Scale Model Rockwell Space Shuttle Integrated Vehicle Aerodynamic Characteristics at Mach Numbers from 0.6 to 4.96 (IA62F)

Experimental aerodynamic investigations were conducted on a .004 scale model (34-OTS) orbiter, external tank, and solid rocket booster combined as an integrated vehicle in the NASA/MSFC 14 x 14 inch trisonic wind tunnel. The primary test objective was to determine the effect of a full length orbiter/external tank fairing on axial force. Secondary objectives were to define the static stability characteristics of the mated vehicle configuration with fairings over a Mach number range of 0.6 thru 4.96. Six component aerodynamic force and moment data were recorded over an angle of attack range from -10 deg to 10 deg at 0 deg sideslip angle and from -10 deg to 10 deg sideslip range at 0 deg and 5 deg angle of attack. Plotted and tabular results are presented herein.

Allen, E. C.↗

Advancements to Wind Tunnel Testing at the Marshall Space Flight Center Aerodynamic Research Facility by the Utilization of Additively Manufactured Models

In recent years, the Aerodynamic Research Facility (ARF) at NASA’s Marshall Space Flight Center (MSFC) has heavily utilized additive manufacturing (AM) technology for the manufacturing of models for aerodynamic testing in the 14 x 14-inch Trisonic Wind Tunnel (TWT). This process change resulted in speed and cost improvements to the design and manufacture of model parts, which has provided the capability to perform parametric tests at a rapid pace with high fidelity models that are more finely detailed than previously tested. This paper outlines the model design and fabrication workflow of the ARF and the improvements made, focusing specifically on two vehicles tested. First, identical traditionally machined and AM models of a test missile configuration were tested to isolate effects of differences in manufacturing. Second, a high-fidelity model of NASA’s Space Launch System (SLS) was tested to investigate improvements in data quality possible by utilizing AM on small-scale wind tunnel tests. This paper also discusses detailed model inspections and data comparisons that were performed to prove the reliability of data across the TWT’s entire Mach range.

Ryan C Connelly↗

Wind tunnel test evaluation of a Shuttle derived launch system

The Shuttle Derived Vehicle (SDV) is a proposed unmanned launch system configured using Shuttle elements. The SDV incorporates two solid rocket boosters, an external tank and three Space Shuttle main engines identical to those used in the present Space Transportation System. Two new elements, a recoverable propulsion/avionics module housing the main engines and an expendable payload module, complete the SDV configuration. This paper describes the activities and results of wind tunnel tests conducted to validate the aerodynamic and controllability characteristics of SDV configurations. The configuration variables consisted of the payload module diameter, length and nose shape. The tests were conducted in the NASA/Marshall Space Flight Center 14 inch trisonic wind tunnel. Aerodynamic force and moment data were obtained over a Mach number range of 0.6 to 4.96. The attack and sideslip angles were varied + or - 8.0 deg. Forces and moments were measured by a sting-supported six component strain gage balance.

Tewell, J. R.↗

Assessment of analytical and experimental techniques utilized in conducting plume technology tests 575 and 593

Since exhaust plumes affect vehicle base environment (pressure and heat loads) and the orbiter vehicle aerodynamic control surface effectiveness, an intensive program involving detailed analytical and experimental investigations of the exhaust plume/vehicle interaction was undertaken as a pertinent part of the overall space shuttle development program. The program, called the Plume Technology program, has as its objective the determination of the criteria for simulating rocket engine (in particular, space shuttle propulsion system) plume-induced aerodynamic effects in a wind tunnel environment. The comprehensive experimental program was conducted using test facilities at NASA's Marshall Space Flight Center and Ames Research Center. A post-test examination of some of the experimental results obtained from NASA-MSFC's 14 x 14-inch trisonic wind tunnel is presented. A description is given of the test facility, simulant gas supply system, nozzle hardware, test procedure and test matrix. Analysis of exhaust plume flow fields and comparison of analytical and experimental exhaust plume data are presented.

Baker, L. R.↗