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Johnson Space Center CFD overview

Recent applications and development of CFD technology have focused on flow problems that are critically important to the operation and design of space flight vehicles. The main effort is spent on the Space Shuttle in order to provide an understanding of the cryogenic fluid in the duct connecting the External Tank and the Main Engines, the subsonic flow surrounding the Orbiter during crew egress maneuvers, the transonic aerodynamic forces on the Orbiter fuselage and wing, the high angle-of-attack abort flight, and the aerodynamic heating during entry. To provide in-depth analyses for such diverse problems within a timely schedule, matured panel codes and a state-of-the-art incompressible turbulent flow code were adapted. Collaboration with Ames Research Center has resulted in a Shuttle ascent aerodynamic code; and a viscous chemical nonequilibrium code is being developed for predicting Orbiter real-gas aerodynamics and finite-catalytic heating. The remaining activities are devoted to the prediction of the flow environment around the Aeroassist Flight Experiment vehicle at hypersonic speeds and high altitudes. A thermochemical nonequilibrium Navier-Stokes code has been developed on the basis of two- temperature and 11-species models for solving both the shock layer and near wake. After validating the code against wind-tunnel aerodynamic, pressure and heating data, the code is being used to supplement the ground test facilities in predicting a more realistic flight environment. CFD technology is being relied upon by other programs as well in the consideration of candidate configurations.

Li, Chien P.↗

Wake Vortex Inverse Model User's Guide

NorthWest Research Associates (NWRA) has developed an inverse model for inverting landing aircraft vortex data. The data used for the inversion are the time evolution of the lateral transport position and vertical position of both the port and starboard vortices. The inverse model performs iterative forward model runs using various estimates of vortex parameters, vertical crosswind profiles, and vortex circulation as a function of wake age. Forward model predictions of lateral transport and altitude are then compared with the observed data. Differences between the data and model predictions guide the choice of vortex parameter values, crosswind profile and circulation evolution in the next iteration. Iterations are performed until a user-defined criterion is satisfied. Currently, the inverse model is set to stop when the improvement in the rms deviation between the data and model predictions is less than 1 percent for two consecutive iterations. The forward model used in this inverse model is a modified version of the Shear-APA model. A detailed description of this forward model, the inverse model, and its validation are presented in a different report (Lai, Mellman, Robins, and Delisi, 2007). This document is a User's Guide for the Wake Vortex Inverse Model. Section 2 presents an overview of the inverse model program. Execution of the inverse model is described in Section 3. When executing the inverse model, a user is requested to provide the name of an input file which contains the inverse model parameters, the various datasets, and directories needed for the inversion. A detailed description of the list of parameters in the inversion input file is presented in Section 4. A user has an option to save the inversion results of each lidar track in a mat-file (a condensed data file in Matlab format). These saved mat-files can be used for post-inversion analysis. A description of the contents of the saved files is given in Section 5. An example of an inversion input file, with preferred parameters values, is given in Appendix A. An example of the plot generated at a normal completion of the inversion is shown in Appendix B.

Lai, David↗

Wake Vortex Transport in Proximity to the Ground

A sensitivity study for aircraft wake vortex transport has been conducted using a validated large eddy simulation (LES) model. The study assumes neutrally stratified and nonturbulent environments and includes the consequences of the ground. The numerical results show that the nondimensional lateral transport is primarily influenced by the magnitude of the ambient crosswind and is insensitive to aircraft type. In most of the simulations, the ground effect extends the lateral position of the downwind vortex about one initial vortex spacing (b(sub o)) in the downstream direction. Further extension by as much as one b(sub o) occurs when the downwind vortex remains 'in ground effect' (IGE) for relatively long periods of time. Results also show that a layer-averaged ambient wind velocity can be used to bound the time for lateral transport of wake vortices to insure safe operations on a parallel runway.

Hamilton, David W.↗

Development and validation of CNS (compressible Navier-Stokes) for hypersonic external flows

CNS, a new computational fluid dynamics procedure, has been developed to aid in hypersonic vehicle design. The code can be used to model the entire external flow around hypersonic vehicle shapes, from the captured shock at the nose to the beginning of the wake. Unlike space-marching codes, the technique allows axially separated flow regions to be modeled. Validation trials using sphere-cone data reveal good solution accuracy for the surface pressure and flowfield temperature.

Flores, Jolen↗

Airloads and Wake Geometry Calculations for an Isolated Tiltrotor Model in a Wind Tunnel

Th tiltrotor aircraft configuration has the potential to revolutionize air transportation by providing an economical combination of vertical take-off and landing capability with efficient, high-speed cruise flight. To achieve this potential it is necessary to have validated analytical tools that will support future tiltrotor aircraft development. These analytical tools must calculate tiltrotor aeromechanical behavior, including performance, structural loads, vibration, and aeroelastic stability, with an accuracy established by correlation with measured tiltrotor data. For many years such correlation has been performed for helicopter rotors (rotors designed for edgewise flight), but correlation activities for tiltrotors have been limited, in part by the absence of appropriate measured data. The recent test of the Tilt Rotor Aeroacoustic Model (TRAM) with a single, U4-scale V-22 rotor in the German-Dutch Wind Tunnel (DNW) now provides an extensive set of aeroacoustic, performance, and structural loads data. This paper will present calculations of airloads, wake geometry, and performance, including correlation with TRAM DNW measurements. The calculations were obtained using CAMRAD II, which is a modern rotorcraft comprehensive analysis, with advanced models intended for application to tiltrotor aircraft as well as helicopters. Comprehensive analyses have received extensive correlation with performance and loads measurements on helicopter rotors. The proposed paper is part of an initial effort to perform an equally extensive correlation with tiltrotor data. The correlation will establish the level of predictive capability achievable with current technology; identify the limitations of the current aerodynamic, wake, and structural models of tiltrotors; and lead to recommendations for research to extend tiltrotor aeromechanics analysis capability. The purpose of the Tilt Rotor Aeroacoustic Model (TRAM) experimental project is to provide data necessary to validate tiltrotor performance and aeroacoustic prediction methodologies and to investigate and demonstrate advanced civil tiltrotor technologies. The TRAM project is a key part of the NASA Short Haul Civil Tiltrotor (SHCT) project. The SHCT project is an element of the Aviation Systems Capacity Initiative within NASA. In April-May 1998 the TRAM was tested in the isolated rotor configuration at the Large Low-speed Facility of the German-Dutch Wind Tunnels (DNW). A preparatory test was conducted in December 1997. These tests were the first comprehensive aeroacoustic test for a tiltrotor, including not only noise and performance data, but airload and wake measurements as well. The TRAM can also be tested in a fill-span configuration, incorporating both rotors Lnd a fuselage model. The wind tunnel installation of the TRAM isolated rotor is shown. The rotor tested in the DNW was a 1/4-scale (9.5 ft diameter) model of the right-hand V-22 proprotor. The rotor and nacelle assembly was attached to an acoustically-treated, isolated rotor test stand through a mechanical pivot (the nacelle conversion axis). The TRAM was analyzed using the rotorcraft comprehensive analysis CAMRAD II. CAMRAD II is an aeromechanical analysis of helicopters and rotorcraft that incorporates a combination of advanced technologies, including multibody dynamics, nonlinear finite elements, and rotorcraft aerodynamics. The trim task finds the equilibrium solution (constant or periodic) for a steady state operating condition, in this case a rotor operating in a wind tunnel. For wind tunnel operation, the thrust and flapping are trimmed to target values. The aerodynamic model includes a wake analysis to calculate the rotor nonuniform induced-velocities, using a free wake geometry. The paper will present the results of CAMRAD II calculations compared to the TRAM DNW measurements for hover performance, helicopter mode performance, and helicopter mode airloads. An example of the hover performance results, comparing both mearements and calculations for the JVX (large scale) and TRAM (small scale) rotors, is shown. An example of the helicopter mode performance, showing the influence of the aerodynamic model (particularly the stall delay model) on the calculated power, induced power, and profile power is also shown. An example of the helicopter mode airloads, showing the influence of various wake and aerodynamic models on the calculations, is shown. Good correlation with measured airloads is obtained using the multiple-trailer wake model. The paper will present additional results, and describe and discuss the aerodynamic behavior in detail.

Johnson, Wayne↗

Investigation of Rotor Wake Effects on Film Cooling

The following are conclusions and recomendations from the study. Primary wake effect is linear reduction in (eta) with St. Secondary wake effect is skewing of suction/pressure side cooling. Steady computations match experimental Nu, but overpredict (eta). Unsteady computations elucidate wake/film interaction. Model may be used to estimate wake passing effect. Need boundary layer and full stage experiments. Need resolved film hole and full stage unsteady computations. Need validated turbulence models for film cooling.

Heidmann, James D.↗

Large Eddy Simulation of Wake Vortices in the Convective Boundary Layer

The behavior of wake vortices in a convective boundary layer is investigated using a validated large eddy simulation model. Our results show that the vortices are largely deformed due to strong turbulent eddy motion while a sinusoidal Crow instability develops. Vortex rising is found to be caused by the updrafts (thermals) during daytime convective conditions and increases with increasing nondimensional turbulence intensity eta. In the downdraft region of the convective boundary layer, vortex sinking is found to be accelerated proportional to increasing eta, with faster speed than that in an ideal line vortex pair in an inviscid fluid. Wake vortices are also shown to be laterally transported over a significant distance due to large turbulent eddy motion. On the other hand, the decay rate of the, vortices in the convective boundary layer that increases with increasing eta, is larger in the updraft region than in the downdraft region because of stronger turbulence in the updraft region.

Lin, Yuh-Lang↗

Extraction of Dynamic Inflow Models for Coaxial and Tandem Rotors from CFD Simulations

The dynamic inflow coupling with rotor/body dynamics is crucial in the analysis of stability and control law design for helicopters. Over the past several decades, finite-state inflow models for single rotor configurations in hover, forward flight, and maneuver have developed (Ref.1-3). By capturing the interference effects between rotors, the extension of pressure potential finite state inflow model has promising result for coaxial rotor configuration (Ref.4-6). Recently, the focus of the dynamic inflow modeling has shifted to tandem rotor configurations (Ref.7, 8). The development of the dynamic inflow models for tandem rotor configuration still have some limitations due to the lack of knowledge of rotor-to-rotor interference, and rotor-wake interference. Experimental methods, and computational fluid dynamics methods are commonly used to understand the rotor performance and rotor airload variations, and measure or predict inflow velocity distributions at the rotor desk. The inflow distributions are subsequently used to improve the dynamic inflow models. Tandem rotor configurations have been studied experimentally and computationally for several decades (Ref.9-12). Sweet (Ref.10) observed that a tandem rotor with 76-percent-radius overlap required 14% more induced power at hovering condition, relative to an isolated rotor of equivalent disk area. Sweet also found that, above a shaft-to-shaft distance of 1.03 diameter, the performance of the tandem rotor was nearly the same as two isolated rotors. The objective of the present study is to apply computational fluid dynamics simulations of tandem rotors for the extraction of dynamic inflow models. The extended methodology is first validated by comparing the computed induced power against test data. Subsequently inflow distributions and wake structures are analyzed.

Extraction of Dynamic Inflow Models↗

The D8 Aircraft: An Aerodynamics Study of Boundary Layer and Wake Ingestion Benefit

Goal: Quantify benefits of BLI (Boundary Layer Ingesting) and wake ingestion for the D8. Approach: Overset CFD (Computational Fluid Dynamics) using CGT (Chimera Grid Tools software package) and Overflow-­‐2; CFD validation; NASA LaRC (Langley Research Center) 14x22 WT (wind tunnel) data for a 1:11 scale model; Quantifying the BLI and wake ingestion benefit - Direct Comparison between: Efficient conventional (podded nacelle) configuration; BLI (integrated nacelle) configuration.

D8↗

Benefit and Critical Factors for the Performance of the Boundary Layer Ingesting Propulsion

The benefit of the boundary layer ingestion (BLI) is described in the perspective of the propulsion and engine development. A power saving map of the BLI engines is derived based on the correlation of the shape factor of the ingested boundary layer and the propulsive efficiency. The ratio of the mass flow rate between BLI and non-BLI propulsors is introduced to quantify the power saving of the BLI engine relative to a corresponding clean inlet flow engine that generates the same amount of net thrust. The wake recovery factor from the jet flow is applied to find the optimum sizing of the engine for the given design requirement. The effects of the fan pressure ratio of the propulsor toward the power saving are also investigated to seek out the feasible range of the BLI propulsor design. The derived correlation is validated with CFD analyses. Simulation models using variously sized engines relative to an influencing body are developed so that a numerical experiment is carried out with the various shape factors. The effect of the propulsion airframe integration toward the aerodynamic forces on the fuselage and nacelle is investigated via parametric study of the engine sizing and fan pressure ratio for the wake ingestion models. The propulsor efficiency is quantified toward the saving in the actual shaft power and correlated with the efficiency penalty of the BLI propulsor. The correlation is also validated via comparison of the turbo-machinery CFD results for BLI2DTF and conventional transonic fan stages.

Boundary Layer Ingestion↗

Numerical Modeling Studies of Wake Vortices: Real Case Simulations

A three-dimensional large-eddy simulation model, TASS, is used to simulate the behavior of aircraft wake vortices in a real atmosphere. The purpose for this study is to validate the use of TASS for simulating the decay and transport of wake vortices. Three simulations are performed and the results are compared with the observed data from the 1994-1995 Memphis field experiments. The selected cases have an atmospheric environment of weak turbulence and stable stratification. The model simulations are initialized with appropriate meteorological conditions and a post roll-up vortex system. The behavior of wake vortices as they descend within the atmospheric boundary layer and interact with the ground is discussed.

Shen, Shao-Hua↗

Development of UMARC (University of Maryland Advanced Rotorcraft Code)

The University of Maryland Advanced Rotorcraft Code (UMARC) is a user-friendly, FEM-based comprehensive helicopter rotor simulation code of high numerical robustness and computational efficiency. UMARC formulates the rotor-fuselage equations using Hamilton's principle, and are discretized using finite elements in space and time. The FEM formulation allows the code to analyze a wide variety of rotor designs. Dynamic inflow modeling is used for unsteady wake inflow computations. Predicted stability, response, and blade-load data are validated with experimental data for several configurations, including representative articulated, hingeless, and bearingless rotors.

Bir, Gunjit↗

Single-Component Average Velocity Profiles in the Wake of the Orion Crew Capsule at the National Transonic Facility

A minimally intrusive molecular tagging instrument measured single-component average velocity profiles in two planes in the wake of the Orion capsule with different heat shield configurations in the National Transonic Facility at the NASA Langley Research Center. Reynolds number effects at subsonic conditions have proven difficult to predict due to the largely separated wake flow. Therefore two measurement planes in the wake of the model were probed to measure the wake profile for different heat shield configurations and act as a validation reference for computational tools. Air testing included Mach numbers of 0.3, 0.5, and 0.7 at Reynolds numbers of 5.3 and 7.5 million. In cryogenic nitrogen, the instrument was employed under transient conditions during the facility warm up at M = 0.3 with decreasing Reynolds numbers from 16 million. An exhaustive list of the results is shown and discussed here. For free transition heat shield configurations, the size of the wake was found to increase with Mach number, yet remain constant with Reynolds number for low (M = 0.3) and high (M = 0.7) subsonic Mach numbers. However, intermediate Mach numbers (M = 0.5) showed that the wake was smaller at higher Reynolds numbers for the IDAT heat shield. The addition of surface roughness in the form of grit, known as the fixed transition cases, negated any Mach number dependence to the wake profile and increased the size of the wake for all cases.

Velocimetry↗

Single-Component Average Velocity Profiles in the Wake of the Orion Crew Capsule at the National Transonic Facility

A minimally intrusive molecular tagging instrument measured single-component average velocity profiles in two planes in the wake of the Orion capsule with different heat shield configurations in the National Transonic Facility at the NASA Langley Research Center. Reynolds number effects at subsonic conditions have proven difficult to predict due to the largely separated wake flow. Therefore two measurement planes in the wake of the model were probed to measure the wake profile for different heat shield configurations and act as a validation reference for computational tools. Air testing included Mach numbers of 0.3, 0.5, and 0.7 at Reynolds numbers of 5.3 and 7.5 million. In cryogenic nitrogen, the instrument was employed under transient conditions during the facility warm up at M = 0.3 with decreasing Reynolds numbers from 16 million. An exhaustive list of the results is shown and discussed here. For free transition heat shield configurations, the size of the wake was found to increase with Mach number, yet remain constant with Reynolds number for low (M = 0.3) and high (M = 0.7) subsonic Mach numbers. However, intermediate Mach numbers (M = 0.5) showed that the wake was smaller at higher Reynolds numbers for the IDAT heat shield. The addition of surface roughness in the form of grit, known as the fixed transition cases, negated any Mach number dependence to the wake profile and increased the size of the wake for all cases.

Velocimetry↗

A general method for unsteady heat transfer on turbine blades

The development of a general method for calculating unsteady heat transfer on turbine blades is described. It is based on the numerical solution of the boundary-layer equations for laminar, transitional, and turbulent flows. A novel procedure has been developed to account for the movement of the stagnation point caused by blade-passing wakes and has been applied to the stagnation region of three model flows with results which confirm its validity for laminar flows. It has also been applied to an experimental arrangement in which the average Nusselt number has been reported for turbulent flows and the results show considerable promise.

Cebeci, Tuncer↗

Turbomachinery noise

Summarized here are key advances in experimental techniques and theoretical applications which point the way to a broad understanding and control of turbomachinery noise. On the experimental side, the development of effective inflow control techniques makes it possible to conduct, in ground based facilities, definitive experiments in internally controlled blade row interactions. Results can now be valid indicators of flight behavior and can provide a firm base for comparison with analytical results. Inflow control coupled with detailed diagnostic tools such as blade pressure measurements can be used to uncover the more subtle mechanisms such as rotor strut interaction, which can set tone levels for some engine configurations. Initial mappings of rotor wake-vortex flow fields have provided a data base for a first generation semiempirical flow disturbance model. Laser velocimetry offers a nonintrusive method for validating and improving the model. Digital data systems and signal processing algorithms are bringing mode measurement closer to a working tool that can be frequently applied to a real machine such as a turbofan engine. On the analytical side, models of most of the links in the chain from turbomachine blade source to far field observation point have been formulated. Three dimensional lifting surface theory for blade rows, including source noncompactness and cascade effects, blade row transmission models incorporating mode and frequency scattering, and modal radiation calculations, including hybrid numerical-analytical approaches, are tools which await further application.

Groeneweg, John F.↗

A wake traverse technique for use in a 2 dimensional transonic flexible walled test section

Reported two dimensional validation data from the Transonic Self-Streamlining Wind Tunnel (TSWT) concerns model lift. The models tested provided data on their pressure distributions. This information was numerically integrated over the model surface to determine lift, pressure drag and pitching moment. However, the pressure drag is only a small component of the total drag at nominal angles of attack and cannot be used to assess the quality of flow simulation. An intrusive technique for obtaining information on the total drag of a model in TSWT is described. The technique adopted is the wake traverse method. The associated tunnel hardware and control and data reduction software are outlined and some experimental results are presented for discussion.

Wolf, S. W. D.↗

Numerical Modeling Studies of Wake Vortex Transport and Evolution Within the Planetary Boundary Layer

In support of the wake vortex effect of the Terminal Area Productivity program, we have put forward four tasks to be accomplished in our proposal. The first task is validation of two-dimensional wake vortex-turbulence interaction. The second task is investigation of three-dimensional interaction between wake vortices and atmospheric boundary layer (ABL) turbulence. The third task is ABL studies. The, fourth task is addition of a Klemp-Durran condition at the top boundary for TASS model. The accomplishment of these tasks will increase our understanding of the dynamics of wake vortex and improve forecasting systems responsible for air safety and efficiency. The first two tasks include following three parts: (a) Determine significant length scale for vortex decay and transport, especially the length scales associated with the onset of Crow instability (Crow, 1970); (b) Study the effects of atmospheric turbulence on the decay of the wake vortices; and (c) Determine the relationships between decay rate, transport properties and atmospheric parameters based on large eddy simulation (LES) results and the observational data. These parameters may include turbulence kinetic energy, dissipation rate, wind shear and atmospheric stratification. The ABL studies cover LES modeling of turbulence structure within planetary boundary layer under transition and stable stratification conditions. Evidences have shown that the turbulence in the stable boundary layer can be highly intermittent and the length scales of eddies are very small compared to those in convective case. We proposed to develop a nesting grid mesh scheme and a modified Klemp-Durran conditions (Klemp and Wilhelmson, 1978) at the top boundary for TASS model to simulate planetary boundary layer under stable stratification conditions. During the past year, our group has made great efforts to carry out the above mentioned four tasks simultaneously. The work accomplished in the last year will be described in the next section.

Lin, Yuh-Lang↗