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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 541 records · Page 30

Piping and tubing technology: A compilation

A compilation on the devices, techniques, and methods used in piping and tubing technology is presented. Data cover the following: (1) a number of fittings, couplings, and connectors that are useful in joining tubing and piping and various systems, (2) a family of devices used where flexibility and/or vibration damping are necessary, (3) a number of devices found useful in the regulation and control of fluid flow, and (4) shop hints to aid in maintenance and repair procedures such as cleaning, flaring, and swaging of tubes.

Source record↗

Evaluation of epoxy systems for use in SBASI

The purpose of the test program was to evaluate the performance of different epoxy systems as replacements for existing epoxy systems in the SBASI. The three areas of investigation were the connector shell potting, the epoxy tape under the charge cup, and the epoxy impregnated fiberglass over the output charge. Factors considered, in addition to performance, were availability, shelf life, pot life, and effect on producibility and cost.

Coultas, T. J.↗

Inexpensive programmable clock for a 12-bit computer

An inexpensive programmable clock was built for a digital PDP-12 computer. The instruction list includes skip on flag; clear the flag, clear the clock, and stop the clock; and preset the counter with the contents of the accumulator and start the clock. The clock counts at a rate determined by an external oscillator and causes an interrupt and sets a flag when a 12-bit overflow occurs. An overflow can occur after 1 to 4096 counts. The clock can be built for a total parts cost of less than $100 including power supply and I/O connector. Slight modification can be made to permit its use on larger machines (16 bit, 24 bit, etc.) and logic level shifting can be made to make it compatible with any computer.

Vrancik, J. E.↗

Testing methods and techniques: Testing electrical and electronic devices: A compilation

The methods, techniques, and devices used in testing various electrical and electronic apparatus are presented. The items described range from semiconductor package leak detectors to automatic circuit analyzer and antenna simulators for system checkout. In many cases the approaches can result in considerable cost savings and improved quality control. The testing of various electronic components, assemblies, and systems; the testing of various electrical devices; and the testing of cables and connectors are explained.

Source record↗

A 100,000 pulse height analyzer for use in High Energy Cosmic Ray Experiments (HECRE) on high altitude balloon flights

A description is given of a wide dynamic range pulse height analyzer system developed for use on High Energy Cosmic Ray Experiment (HECRE) Balloon Flights. A wide dynamic range of 100,000 is obtained by extending the range of a basic 1024 channel analyzer through the use of multiple ranges and range selection. The system described here contains four 100,000 pulse height analyzers. Each 100,000 pulse height analyzer consists of a group of cordwood welded modules mounted and interconnected on a printed circuit card. Four of these card assemblies, the required clock drive circuitry (discrete components mounted and interconnected on a separate card) and three input-output connectors are interconnected and mounted on the system board.

Cancro, C. A.↗

Performance of the CSM RCS during the AS 506/CSM 107/LM 5 mission (Apollo 11)

The Apollo 11 service module and the command module (CM) reaction control system performed satisfactorily throughout the mission. Two anomalies which occurred were an inadvertent isolation valve closure during command and service module/Saturn S4B/lunar module separation and a failure of a CM thruster to respond to automatic commands. The isolation valves were later opened by the crew and remained open during the remainder of the mission. The cause of the closure was determined to be the shock loads generated during separation. The CM engine malfunction was caused by a faulty terminal board connector. All system parameters were normal during the mission, and all mission requirements were satisfied.

Lingle, W. N.↗

Hand tools: A compilation

A selection of new hand tools, modifications of existing tools, and techniques developed in the course of NASA research and development projects are presented. The items are presented in two sections: tools for cable and connector applications, and tools for welding applications. Safety is emphasized, together with ease of operation and use in restricted areas or hazardous environments. The discussions are directed primarily toward the technician engaged in assembly or maintenance of mechanical or electrical equipment.

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Multilayer flat electrical cable

Flat electrical cable is lightweight, flexible over wide temperature range, withstands continuous exposure to high levels of nuclear radiation, and can carry high currents with minimum of temperature rise. Its magnetic cleanliness is equal to or better than twisted pair of wires, and it can be terminated in conventional electrical connector.

Silverman, P. G.↗

Safe electrical receptacle and modified plug

Recently-developed electrical receptacle has internal sliding protective cover that prevents accidental contact with live terminals. Sliding protective cover is used in combination with modified male plug. Design provides excellent protector against electrical shock and should interest manufacturers of electrical connectors.

Rabb, L. W.↗

Low-closing-force seal

Compress soft, inert metal gasket between cone and corresponding socket to attach tubes to vessels containing gas samples. Technique effects seals with minimum of applied force and does not contaminate contents. Seal is formed when port connector is pushed firmly into its socket. Gold washer is deformed and forced to flow into imperfections in surfaces.

Bergquist, L. E.↗

A millimeter wave mixer

The mixer consists of a small metallic wafer, in which are embedded the semiconductor diodes, the waveguide mount is used to couple the diode wafer to the signal circuit, an RF tuning element, and a 3 mm coaxial connector for the IF output terminal. The cross-sectional dimension is that of the waveguide flange (19 mm x 19 mm, 0.75" x 0.75"), the overall length is nominally 25 mm (1.0 inch). This component is to be used as a single-ended RF mixer with four replacement mixer diodes, operating in the three millimeter wavelength band.

Dickens, L. E.↗

The BELLFLOW system

The BELLFLOW flowcharting system was developed to meet certain Bell System standards of documentation. There are three modes of operation with the BELLFLOW system: source mode, comment mode, and mixed mode. In the source mode, all of the flowcharting information is derived directly from the source code. In the comment mode, BELLFLOW ignores the source code completely and derives the entire flowchart purely from comments imbedded in the program. In the mixed mode, the source and comment mode are combined. The mixed mode is unique to BELLFLOW and was designed to provide a self-documenting program source deck. Other features of BELLFLOW include: automatic placement, automatic line routing, paging, and generation of on and off sheet connectors.

Pardee, S.↗

Development of termination and utilization concepts for flat conductor cables. Volume 3: Cost study comparison, flat versus round conductor cable

A cost study comparing flat conductor cable (FCC) with small-gage wire (SGW) and conventional round conductor cable (RCC) is presented. This study was based on a vehicle wiring system consisting of 110,000 ft of conventional RCC equally divided between AWG sizes 20,22, and 24 using MIL-W-81044-type wire and MIL-C-26500 circular connectors. Basic cost data were developed on a similar-sized commercial jet airplane wiring system on a previous company R&D program in which advanced wiring techniques were carried through equivalent installations on an airplane mockup; and on data developed on typical average bundles during this program. Various cost elements included were engineering labor, operations (manufacturing) labor, material costs, and cost impact on payload. Engineering labor includes design, wiring system integration, wiring diagrams and cable assembly drawings, wire installations, and other related supporting functions such as the electronic data processing for the wiring. Operations labor includes mockup, tooling and production planning, fabrication, assembly, installation, and quality control cost impact on payload is the conversion of wiring system weight variations through use of different wiring concepts to program payload benefits in terms of dollars.

Source record↗

Transition splices and cost comparison

The development and testing of two designs of transition splices are reported. The design goal was to produce splice terminations that are electrically insulated to withstand the environmental conditions of commercial aircraft and are capable of being repaired and reworked on installed cables with the use of hand tools. In addition, a cost study comparison of FCC vs. RCC is reported. The comparison was made on a basis of 10 aircraft with each vehicle using approximately 100,000 feet of wiring and 2,000 connectors. The results are tabulated for seven different wiring configurations.

Remedios, M. D.↗

Development of a flat cable system

A flat conductor cabling system for electrical/electronic interwiring is described. Six major items comprise the system: the cables, splices - one for flat cable to round wires and one for flat cable to flat cable; a series of flat cable connectors; the distributor, which is used for interconnecting the circuits; and a repair technique for the falt cable. Polyarylene, a new high performance melt-processable insulation material, permits the design of a completely standardized, modular flat conductor flat cable. The development of an advanced heat-shrinkable plastics technology involving the use of selectively bonded plastic film has resulted in the multiple termination module, used for making high-reliability sealed solder terminations to either flat conductor cable or round wires. All necessary tools and application equipment are included in the system design.

Neel, R. M.↗

CJ concept for advanced aircraft wiring

The techniques and hardware are described which were developed for facilitating the use of flexible flat conductor cable (FFCC) in commercial air transports. The system was designed as an evolutionary transition from the current round wire harnessing to the use of FFCC harnesses. The equipment discussed includes the pressure crimp barrel designed for terminating FFCC, reel-fed applicator, cable connectors and adaptors, and equipment racks.

Redslob, J.↗

Cabling design for phased arrays

The ribbon-cabling system used for the AEGIS phased array which provides minimum cable bulk, complete EMI shielding, rugged mechanical design, repeatable electrical characteristics, and ease of assembly and maintenance is described. The ribbon cables are 0.040-inch thick, and in widths up to 2 1/2 inches. Their terminations are molded connectors that can be grouped in a three-tier arrangement, with cable branching accomplished by a matrix-welding technique.

Kruger, I. D.↗

Flat conductor cable design, manufacture, and installation

Pertinent information for hardware selection, design, manufacture, and quality control necessary for flat conductor cable interconnecting harness application is presented. Comparisons are made between round wire cable and flat conductor cable. The flat conductor cable interconnecting harness systems show major cost, weight, and space savings, plus increased system performance and reliability. The design application section includes electrical characteristics, harness design and development, and a full treatise on EMC considerations. Manufacturing and quality control sections pertain primarily to the developed conductor-contact connector system and special flat conductor cable to round wire cable transitions.

Angele, W.↗