DOE OSTI2016
The first German prototype Fast Breeder Nuclear Reactor (KNK) is currently being dismantled after being the only operating Fast Breeder-type reactor in Germany. The complete dismantling is based on 10 decommissioning permits. Package 3 of the 9. decommissioning permit, which is currently under preparation, comprises the dismantling of the biological shield. Package 2 comprised the dismantling of the Primary Shield. In preparation to lift the 14 primary shield segments on height of the reactor core, these were milled at 16 positions and equipped with a total of 26 holes. As a result of the milling and drilling process, an estimated amount of 500-600 kg cast iron swarfs accumulated at the bottom of the 12 m deep reactor shaft. The cobalt in the cast iron was activated to cobalt-60 during operation. This results in a measurable dose-rate of 30-35 mSv/h. At the conical bottom of the reactor shaft were still the remaining parts of the thermal insulation consisting of a lining with brick stones, covered with loose remnants of the thermal insulation, loose metallic residues and cut-off wheels of the angel grinder. For the next dismantling step, the removal of the activated part of the biological shield, it is necessary that the cast iron swarfs must be removed as well as the remains of the thermal insulation. Firstly, this is necessary to reduce the dose rate inside the shaft for subsequent breakthrough operations and, secondly to have a statically resilient surface for the installation of a necessary working platform for next dismantling tools. There was no access for personnel. A manual removal was also not possible due to the existing dose rate. The cast iron swarfs supposed to be removed by a remote controlled suction unit, which was installed on top of a drum and mounted in a special rack. The complete system was lowered into the reactor shaft by using a crane. After removing the major amount of swarfs, the remaining swarfs as well as the sheet metal liner should be collected with a magnetic grabber. The solution for the metal removal was easy to realize, but there was no idea how to remove the remaining bricks remote controlled out of the reactor shaft. Another boundary was that only existing facilities were supposed to be used in addition to the new suction system, i.e. the existing cranes, gripper, as well as the double lid lock of the encasing for the handling of the vacuum cleaner, the transport of the drum and the lock procedure. The design essentially consists of a suction unit and a collecting unit. Both units are connected hooked by the three single suspension chains on the rack on the traverse and connection of the suction tube. Subsequently the entire unit was drained in the 12 m deep reactor shaft. The entire unit has been lifted out of the reactor shaft and placed on a defined set-down position. At this position, now both of the units could be separated by using the Master-Slave-Manipulator in the encasing (A100). By using different suction pipes the reactor shaft bottom could be exempted from the cast iron swarfs within a few days. The suction unit worked in such a positive way that it was decided to remove the loose refractory bricks, metallic residues, cut off wheels, etc., too. Metal parts remaining on the ground were removed by a magnet. This pragmatic approach avoided additional complex design works and the need of constructing special solutions and thus, massively saved time, cost and dose rate. The duration of planning, permission including implementation amounted to approximately 3 to 4 months. The additional work could be performed directly after the actual dismantling step.
07 ISOTOPE AND RADIATION SOURCES↗