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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Lessons Learned: Summary of Insights From the HERO WEC and Waves to Water Deployments Between 2022 and 2024

In 2020, a team from the National Renewable Energy Laboratory (NREL) partnered with the East Carolina University Coastal Studies Institute to develop a small, modular, wave-powered point absorber desalination prototype. That prototype, known as the hydraulic and electric reverse osmosis wave energy converter (HERO WEC), was intended to de-risk the installation activities planned for the Waves to Water Prize sponsored by the Water Power Technologies Office. The NREL team was given approximately 18 months to design, build, bench test, and deploy the HERO WEC prototype. Since the initial HERO WEC development, it has been used for two in-lab test programs and three ocean deployments. The first in-lab test program focused on ensuring that the overall operation of the device occurred as expected and on validating the operation of safety systems such as pressure relief valves or electrical breakers for load mitigation. The second in-lab test program was the first time the NREL team leveraged NREL’s large-amplitude motion platform to characterize the performance of the HERO WEC. Of the three in-water deployments, the first deployment was effectively an installation and recovery practice with no meaningful wave activity during the time that it was installed. The second deployment was a 2-week effort that enabled both the electric and hydraulic configurations of the device to be in the water for approximately 5 days each. This deployment was also the first time that the team had the opportunity to perform a drivetrain swap on the Coastal Studies Institute research vessel. The third deployment had to be split into two separate installations due to minor damage incurred from the WEC spinning during the initial installation. This report summarizes the deployments, the challenges encountered with each deployment, and the lessons learned for future work.

16 TIDAL AND WAVE POWER↗
DOE OSTI2022

Invertible Neural Networks for Airfoil Design

We report the airfoil design problem, in which an engineer seeks a shape with desired performance characteristics, is fundamental to aerodynamics. Design workflows traditionally rely on iterative optimization methods using low-fidelity integral boundary-layer methods as higher-fidelity adjoint-based computational fluid dynamics methods are computationally expensive. Surrogate-based approaches can accelerate the design process but still rely on some iterative inverse design procedure. In this work, we leverage emerging invertible neural network (INN) tools to enable the rapid inverse design of airfoil shapes for wind turbines. INNs are specialized deep-learning models with well-defined inverse mappings. When trained appropriately, INN surrogate models are capable of forward prediction of aerodynamic and structural quantities for a given airfoil shape as well as inverse recovery of airfoil shapes with specified aerodynamic and structural characteristics. The INN approach offers a roughly 100 times speed-up compared to adjoint-based methods for inverse design. We demonstrate the INN tool for inverse design on three test cases of 100 airfoils each that satisfy the performance characteristics close to those of airfoils used in wind-turbine blades. All generated shapes satisfy the desired aerodynamic characteristics, demonstrating the success of the INN approach for inverse design of airfoils.

17 WIND ENERGY↗
DOE OSTI2018

A distillation column for hydrogen isotope removal from liquid lithium

Recovery of tritium from plasma-facing components in fusion devices will be vital to future full-scale operation. Liquid, low-Z materials have demonstrated many inherent advantages over solid first wall materials. To this end, a thermal treatment method in the form of a distillation column for extraction of hydrogen isotopes from liquid lithium has been designed, developed, and constructed at the Center for Plasma-Material Interactions at the University of Illinois at Urbana-Champaign. Use of induction heating and lithium condensation stages are the two qualities that set this design apart from other thermal treatment systems. Induction heating capabilities were modeled using the COMSOL Multiphysics software, which were validated when commissioning the physical heater module. Proof-of-concept tests were performed in the prototype column, which were undertaken as batch processes to investigate the efficacy with which the column could remove hydrogen gas from lithium-rich and lithium hydride-rich samples. All of the tests reported used lithium hydride as a surrogate for lithium deuteride and lithium tritide. The design process and results from the initial tests will be discussed, along with the envisioned placement of this treatment scheme in a fully-functional lithium loop.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2019

Commissioning of Robotic Inspection and Automated Analysis System for Assay of Gas Diffusion Piping - 19500

Robotic, in-pipe, nondestructive assay (NDA) is a revolutionary and important means for measuring, analyzing, and reporting radioactive holdup deposits in enrichment piping. This innovation promises vast advantages for efficiency, safety, and cost savings. Payoff, however, lies in utilization much more than innovation. Crossing that threshold from a technical capability to an everyday tool occurs only after rigorous commissioning, adoption, and infusion. This must meet the highest standard, and there can be no compromise. Certification of a new NDA technology must meet the highest standards for quality, safety, and efficacy. Prior to this work, there was no precedent of procedure and method for certification of a robotic methodology for this purpose. The best of robotics had not certified NDA. The best of NDA had not certified robotics. Hence, a great deal of discovery, resourcefulness, and collaboration contributed to this success. This paper chronicles the first-of-kind chartering, co-development, testing, documentation, and site integration that certified this trailblazing in-pipe, robotic NDA. Commissioning had to demonstrate and certify end-to-end NDA automation from robot traversal to computer analysis to report generation of contaminated process piping at the Portsmouth, Ohio gaseous diffusion facility. This was a rigorous campaign of tests, evaluations, and documentation. Highlights included multiple tests in four elevated pipes exercised the gamut of NDA and robotic capabilities. Each of the four test pipes presented a unique loading of U-235. The tests demonstrated operations in both 30- inch and 42-inch diameter pipes with varying lengths and terminated by a variety of valves and fittings. Tests in a fifth pipe at floor level demonstrated deployment and applicability for pipes at this ground height and robot recognition of another fitting type. All operations, calibration, deployment, auto-reporting, and analysis were handled by Portsmouth site personnel. These tests concluded a series of component-level acceptance tests which certified all constituent technologies and operational features. Test metrics included comparison of reported to ground truth results and assessment of data quality from quality assurance and replicate measurement comparison. Beyond the radiometry associated with any NDA method, this unique commissioning path exercised and evaluated all the robotic features that are intrinsic to automation. These include odometry, geometric modeling, autonomy, remote launch and recovery, and end-to-end data flow. Each of these required verification and certification. These evaluations were first-of-kind for the decommissioning community, requiring innovation and resourcefulness in their own right. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2020

Microstructure-based prediction of thermal aging strength reduction factors for grade 91 ferritic-martensitic steel

This study aimed to develop a microstructure-based mechanistic approach to address the long-term thermal aging effect on yield stress and ultimate tensile strength and to provide a physical basis for developing thermal aging factors for G91 for a design life of 60 years. Several heats of G91 steel were examined. Controlled aging experiments were conducted on two heats at temperatures of 550, 600, and 650 °C for times up to ~64,000 h. Specimens were also taken from archived creep-tested specimens of G91 and from a tube removed from the Kingston coal-fired power plant to obtain data that cover a wide range of temperatures and for aging times up to 155,000 h. Thermal aging caused significant subgrain recovery, coarsening of M 23 C 6 carbides at subgrain boundaries and MX carbonitrides within subgrains. The intermetallic Laves phase forms during aging and grows rapidly. The growth rate of the subgrain width and MX mean size during thermal aging were described by kinetic models. Thermal aging results in the reductions in the yield stress and the ultimate tensile strength of G91. The effects of thermal aging on the reductions in yield stress and ultimate tensile strength were well described by the microstructure-strength model that considers three superimposed strengthening mechanisms, namely, sub-boundary strengthening, MX precipitation hardening, and Mo solid solution strengthening. Furthermore, the model was independently validated by the ASME Code values and is being used by the ASME to develop the aging-induced strength reduction factors for G91 steel for a design life of 60 years.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Enhancement of the Extraction of Uranium from Seawater

Due to the limited uranium resources available for recovery through mining and ore processing and to the environmental problems associated with these operations, the future of nuclear power depends, to a large extent, on the feasibility of recovery of uranium from the ocean. While the amounts of uranium in the ocean are sufficient to fulfill the nuclear industry for many thousands of years, recovery of uranium from the ocean is hampered by its low concentration (3.3 parts per billion) and the presence of many other solutes in seawater at comparable or much higher concentrations. Thus, the only hope for economically viable recovery of uranium from the ocean lies in the development of adsorbents with high capacity and high selectivity for uranium as present in the seawater environment (pH 8.1, U(VI) oxidation state, anionic carbonate complexes). Moreover, it is quite unlikely that economically viable recovery of uranium could be achieved if the adsorbent could be used only once. Thus it is essential to develop adsorbents that can be used through multiple cycles of uranium adsorption followed by elution of the uranium to regenerate the adsorbent without significant degradation of their capacity and selectivity for uranium. Adsorbents used in the large majority of studies aimed at recovery of uranium from seawater are based on the use of radiation grafting to produce polymeric supports, in particular polyethylene, with attached amidoxime groups. This configuration has been concluded to offer the best candidate for use in recovery based on studies which were performed in the early 1980’s. Substantial progress has been made in improving the amidoxime-based adsorbents. The basic approach undertaken by the authors of the proposal, on the other hand, has been to test ligands which have not been included in the scoping studies of the 1980’s or have been developed since then. So far, 18 such ligands have been tested, of which three, including B2MP (an organic phosphate), DAOx (an organic oxalate), and Br-PADAP (an azo compound) have been selected for further investigation. In addition, Winged Nylon 6 has been identified as a promising polymeric support in view of its large surface area and high chemical stability. Furthermore, improved grafting techniques intended to achieve high grafting density under “green chemistry” conditions, i.e., in aqueous media, have been developed. These techniques include the use of surfactants to enhance the solubility of ligands in water and the use of a homopolymerization inhibitor to promote grafting rather than homopolymerization. Furthermore, unlike amidoxime-based adsorbents, which require a chemical treatment step following the radiation grafting to convert a nitrile group to amidoxime, the adsorbents developed by the authors do not require an additional step after grafting. Highly effective regeneration has been demonstrated for the phosphate-grafted polymeric adsorbent over at least 21 adsorption/elution cycles without significant loss of capacity. The currently proposed study is intended to build upon the progress made so far in developing alternative systems for removal of uranium from seawater. It will focus on the following objectives: Continued searches will be conducted for high-capacity, high-selectivity ligands based on systematic characterization of structural features favorable to uranium adsorption. (For instance, phosphates have been found to be much more effective than the corresponding phosphonates). At the same time, development and testing of the three ligands selected so far will continue, focusing on issues such as high grafting densities and effective regeneration. Testing will be conducted in non-spiked sweater (3.3 µg/L U) and lightly spiked seawater (up to 10 µg/L U). The authors have recently been able to refurbish an ICP-MS spectrometer for this purpose. Improved grafting techniques will be developed and refined for specific ligands. These techniques will include the use of surfactants to allow grafting of ligands with low solubility in water, the use of homopolymerization inhibitors, modifying the chemical structure of ligands to introduce C=C bonds, investigating possible modification of the surface of the polymeric support, and mechanistic analysis of the effects of grafting conditions, in particular accumulated dose and dose rate. Improvements in the characterization of adsorbents before and after contact with seawater will be implemented using techniques such as XPS, SEM-EDS, and zeta potential measurements to investigate the mechanism of uranium adsorption. Effective techniques of multi-cycle regeneration of promising adsorbents without degradation of their performance will be developed and refined through testing of mild, preferably near-neutral eluant solutions. The kinetics of adsorption and desorption of uranium will be investigated. This study is of great operational value and it will also greatly contribute to improved understanding of adsorption/desorption mechanism on promising adsorbents.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

Kemper County IGCC (Final Project Report)

The Kemper County IGCC plant was a lignite-fueled 2-on-1 Integrated Gasification Combined-Cycle (IGCC) facility that demonstrated the air-blown Transport Integrated Gasification (TRIG™) technology jointly developed by Southern Company, KBR, Inc. (KBR), and the U.S. Department of Energy (DOE) at the Power Systems Development Facility (PSDF) in Wilsonville, Ala. The plant is owned by Mississippi Power Company (MPC) and has a calculated nameplate capacity of 830 MW with a peak net output of 582 MW. As a result of advanced emissions control equipment, the facility is designed to produce marketable products of ammonia (NH 3 ), sulfuric acid (H 2 SO 4 ), and carbon dioxide (CO 2 ). The plant is designed to capture 65 percent of the carbon producing a CO 2 stream for use in enhanced oil recovery (EOR), making the plant carbon emissions comparable to those of a natural gas-fired combined cycle power plant. This report describes operation activities post commissioning of the plant and through suspension of the facility. This includes first coal feed testing and syngas production for combustion within the combustion turbine up to the final day of operation.

20 FOSSIL-FUELED POWER PLANTS↗
DOE OSTI2026

Advanced Manufacturing of Cathode Materials for Lithium-ion Batteries

Original objectives (per the Statement of Project Objectives) centered on developing and translating a continuous pilot process for cathode materials production while targeting (i) a 29% manufacturing cost reduction, (ii) an 82% energy consumption reduction for cathode production, and (iii) a doubling of manufacturing productivity. Planned validation included characterization at appropriate analytical facilities and electrochemical performance evaluation progressing from half-cells to pouch-cell formats, with a pathway to kilogram-scale production of finished cathode materials for representative testing. Scope evolution: During execution, the project team identified that the surfactant-enabled chemistry offered high selectivity for lithium precipitation from brine sources. A formal scope revision shifted the final project year from cathode manufacturing development to direct lithium extraction/lithium recovery, while maintaining the overarching intent of cost reduction and process simplification relevant to the battery supply chain.

25 ENERGY STORAGE↗
DOE OSTI2018

Fracture mechanics of shales under chemically reactive conditions

Fracture growth processes under subsurface conditions are known to be affected by fluid chemical environment. Chemical effects on fracture growth are likely to be relevant during host rock and organic matter diagenesis and catagenesis, hydraulic fracturing, in systems undergoing enhanced oil recovery, in geothermal systems, and in CO 2 sequestration reservoirs. To address the chemical effects on opening-mode fracture growth under a wide range in fluid chemical conditions and for different rock types we conducted double-torsion fracture mechanics tests to determine mode-I fracture toughness (KIC), subcritical index (SCI), and the stress-intensity factor vs fracture velocity (K-V) behavior. We tested sandstones, shales and, altered crystalline rocks. Samples were tested in aqueous conditions with variable salinity, solution pH, and at temperatures of up to 70 °C. Fracture growth in shales is highly sensitive to the environmental conditions, with a reduction of KIC of up to 47% from ambient air to water-saturated conditions. The primary interactions between shales and reactive solutions are clay-water and carbonate dissolution. For clay-rich Woodford and Mancos shales, solutions with higher salinity reduce subcritical fracture growth, while acidic conditions favor fracture growth in carbonate-rich Marcellus shale. Increasing the solution temperature promotes fracture growth. In sandstone, chemical effects on fracture parameters are most pronounced for clay- and carbonate-rich samples. Both KIC and SCI are lower in water than in air for nearly all sandstone lithologies tested. SCI is further reduced in chlorite-cemented Tuscaloosa Sandstone in acidic solutions. Mount Simon Sandstone is also sensitive to pH, most significantly in diagenetically bleached samples. Compositionally mature Aztec Sandstone is affected by water saturation, but shows little sensitivity to chemical environment. Silicified gabbro shows a slight reduction in KIC but a >60% reduction in SCI in aqueous environments compared to ambient conditions. The reduction in SCI is most pronounced in alkaline and saline solutions, suggesting silica dissolution and cation exchange at the fracture tip facilitate subcritical fracture growth. Limited reduction in KIC is attributed to low permeability. Overall, our results demonstrate that fracture properties depend strongly on water saturation, on fluid composition and pH, and on temperature, with an increase in temperature lowering fracture resistance.

58 GEOSCIENCES↗
DOE OSTI2019

ANSTO Synroc's Inactive Engineering Demonstrator - 19342

As part of the strategy for delivering the SyMo facility, a first of a kind project demonstrating the use of ANSTO Synroc technology for the treatment of intermediate liquid waste derived from Molybdenum-99 production, an inactive engineering demonstrator has been constructed by ANSTO Synroc. The role of this facility is to mitigate a number of the technology risks associated with a first of a kind project by addressing process integration, process operation, process recovery, maintenance, and operator training. Further, the plant is being used to develop the quality assurance framework to ensure that the waste package produced meets the waste acceptance criteria for final disposition. The inactive engineering demonstrator is a highly automated test-platform where the process design for the SyMo facility has been validated. A risk-based approach has been used to develop a comprehensive testing program aimed at mitigating the risks associated with a first of a kind plant and increasing the technology readiness level of the design. The ultimate result of this work is to ensure that the SyMo facility is highly reliable, operable, and maintainable. This paper will deliver a brief overview of the SyMo Facility, the project delivery methodology, and the role the inactive engineering demonstrator plays in project realisation. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

CCUS deployment under the U.S. 45Q tax credit and adaptation by other North American Governments: MARKAL modeling results

In 2018, U.S. Congress passed the Bipartisan Budget Act, known as 45Q [H.R. 3761], expanding the corporate income tax credit for carbon capture utilization and storage (CCUS). 45Q provides a performance-based tax credit for carbon capture projects of $30/ton of carbon dioxide (CO 2 ) (tCO 2 ) for anthropogenic CO 2 going to enhanced oil recovery (EOR), and $50/tCO 2 if going to straight storage. There are several conditions; for example, there is a 12-year time limit on tax credits for a new plant that commences construction before 2024 [H.R. 3761]. Here, this study aims to test the incremental impact of the 45Q tax credits on CCUS deployment, CO 2 -EOR, and power generation technological changes for North American (the United States, Canada, and Mexico) long-term energy system development. The scenario results show that offering a 12-year CO 2 storage subsidy provides the motivation needed for CCUS investment during the 12-year subsidy period, and the benefits of such investment can be sustained over the 40-year lifetime under CO 2 taxation. The modeling results show that carbon capture generation replaces uncontrolled fossil-fueled power, not new or existing renewables, so power generation and corresponding emission reductions from renewables remain unaffected by the availability of 45Q in the United States. Our scenario with CCUS technological learning indicates that CCUS could play a very important role under stringent environmental constraints. Thus, accelerated support and funding for the large-scale CCUS demonstrations is important for the execution of both short- and long-term climate mitigation goals. Given the significant role of the United States, Canada, and Mexico on the world energy system, our results represent an important contribution to the study of global energy trends.

42 ENGINEERING↗
DOE OSTI2025

Impact of organic acids on extraction of rare earth elements: Mechanisms and optimization

Organic acids are increasingly recognized as an environmentally friendly and efficient selective leaching agent of critical minerals. However, their impact on subsequent extraction processes remains unclear. This study investigates the extraction behavior of rare earth elements (REEs), representative of critical minerals, in the presence of various organic acids, including citric acid, maleic acid, malonic acid, DL-malic acid, L(+)-tartaric acid, and L-ascorbic acid. The results show that organic acids slightly reduce the extraction of REEs but greatly increase the extraction of aluminum (Al³⁺), making it harder to separate REEs from other elements. To avoid this, it is best to keep organic acid concentrations as low as possible in practical applications. However, by optimizing extraction conditions, these negative effects can be minimized. Specifically, adjusting the contact time between solutions allows for efficient REE extraction while limiting unwanted aluminum extraction. Among the acids tested, malonic acid and L(+)-tartaric acid were found to be the most effective for selectively extracting REEs. Mechanistically, organic acids are likely to form complexes with REEs and D2EHPA during extraction, except for Y (III), offering practical guidelines for optimizing REE recovery. Beyond extraction, this study also highlights a way to recover organic acids by precipitating REEs from stripping solutions using oxalic acid, which adds both environmental and economic benefits. Furthermore, these findings provide useful insights for optimizing REE recovery and offer a reference for extracting other critical minerals from solutions containing organic acids.

D2EHPA↗
DOE OSTI2026

Chemical beneficiation of cobaltiferous pyrite: a thermodynamic and parametric study

Despite ongoing efforts to identify substitute materials, cobalt remains indispensable for the production of rechargeable batteries essential to the global energy transition. Currently, most cobalt is sourced as a by-product of nickel and copper extraction from politically and ethically unstable regions. To address this vulnerability, certain primary cobalt deposits—where cobalt occurs within the crystal lattice of pyrite (FeS 2 )—have been identified as potential alternatives. Nonetheless, conventional beneficiation methods have proven largely ineffective for the potential processing of these minerals. This study investigated the thermal decomposition of cobaltiferous pyrite contained in flotation concentrates as a subsequent chemical beneficiation stage aimed at (i) selectively removing sulfur to further increase cobalt grades and (ii) producing a ferromagnetic product suitable for downstream magnetic separation. A thermodynamic analysis was first conducted to evaluate the feasibility of the decomposition reactions and the temperature-dependent evolution of sulfur species. A parametric experimental study then assessed the influence of temperature, residence time, and gas flow rate under N 2 and CO 2 atmospheres. Under the most favorable experimental conditions tested (650 °C, 15 min), cobalt grades increased by up to 15% with negligible cobalt losses and the co-production of high-purity sulfur (>95%). Magnetic separation of the resulting calcine yielded a final concentrate containing 2.09% cobalt at 82.5% recovery, representing a 16–74% improvement over previous baseline studies on similar feedstocks.

Beneficiation↗
DOE OSTI2021

Core Analysis E-Reports Produced for the Southwest Regional Partnership on Carbon Sequestration for Wells 13-10A, 13-14, and 32-8 of the Farnsworth Unit, Texas

The submission is three electronic reports (e-reports) produced by Terra Tek, a former Schlumberger company, for and under the oversight of the Southwest Regional Partnership on Carbon Sequestration (SWP). The SWP designed and implemented a coring and core analysis program in conjunction with the previous field operator Chaparral Energy, L.L.C. The main SWP contacts who oversaw the coring and core analysis program, including geologic core descriptions and sample selection for testing by the Terra Tek, are listed below in the Authors section. The three reports are for Wells 13-10A, 13-14, and 32-8 of the Farnsworth Unit, TX, a site of the SWP's CO2 storage and enhanced oil recovery project. The e-reports include many data types that are not listed in full detail here, but may include: geomechanical, geochemical, and petrophysical measurements; white light and UV core photos; spectral gamma logs on the core; and Heterogeneous Rock Analysis logs. Fracture core review reports are included for Wells 13-14 and 32-8. The three e-reports each have many subfolders with the various types of data in spreadsheets, pdfs, image files, or other formats. The main e-reports for each well are listed by the well name. The sub-folder “E-Report” for each well has a Report.html file, which, when opened, will have hyperlinks to the various data sets and information. The files in the zipped folder will need to be extracted for the Report.html files to work properly. These authors thank Joseph Hall, a geologist formerly of Chaparral Energy, L.L.C., for assistance in designing the coring program, his geologic expertise of the Farnsworth Unit, and his assistance with characterizing the core. Christopher Gillespie, of Terra Tek at the time, managed the myriad geomechanical, geochemical, and petrophysical measurements provided by Terra Tek for this project. The core from which the samples were collected for this project are housed at the Subsurface Data and Core Libraries of the New Mexico Bureau of Geology and Mineral Resources, Socorro, New Mexico, USA. Funding for this project is provided by the U.S. Department of Energy's (DOE) National Energy Technology Laboratory (NETL) through the Southwest Regional Partnership on Carbon Sequestration (SWP) under Award No. DE-FC26-05NT42591. Sandia National Laboratories is a multimission laboratory managed and operated by National Technology & Engineering Solutions of Sandia, LLC, a wholly owned subsidiary of Honeywell International Inc., for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-NA0003525. These e-reports describe objective technical results and analysis. Any subjective views or opinions that might be expressed in the reports do not necessarily represent the views of the US Department of Energy or the United States Government.

Caprock↗
DOE OSTI2021

Optimization of a High Bunch Charge ERL Injection Merger for PERLE

Delivery of high charge electron bunches into the main loop of an ERL (energy recovery linac) while preserving the emittance is challenging. This is because at the typical injection momentum, space charge forces still have a significant effect on the beam dynamics. In this work we consider the design of the merger for PERLE, an ERL test facility to be based at IJCLab in France. Previous simulations have shown that the baseline DC gun based injector can achieve the required emittance at the booster linac exit. The quality of the 500 pC bunches must then be preserved with space charge through the merger at total beam energy of 7 MeV keeping the emittance below 6 mm mrad. The beam dynamics in the merger were simulated using the code OPAL and optimised using a genetic algorithm. Three possible merger schemes were investigated. The goal of the optimisation was to minimise the emittance growth while also achieving the required Twiss parameters to match onto the spreader at the main linac exit. A three dipole solution is then examined in more detail.

Hounsell, B.↗
DOE OSTI2023

Non-Resource Conservation and Recovery Act Corrective Action Unit (CAU) Post-Closure Inspection Report, Nevada National Security Site, Nevada For Calendar Year 2022

This report includes visual inspection results, descriptions of maintenance and repair activities, and recommendations for calendar year (CY) 2022 for use restrictions (URs) at corrective action sites (CASs) located on the Nevada National Security Site (NNSS) and on the Nevada Test and Training Range (NTTR) that are accessed through the NNSS Main Gate. This document is formatted by project activity (i.e., Industrial Sites, Soils, and Defense Threat Reduction Agency [DTRA]); then by corrective action unit (CAU); and then by CAS.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2024

A Novel Dew Point Meter: Application to the Measurement of the Sulfuric Acid Dew Point for Combustion Flue Gas

Accurate knowledge of acid dew point is essential for industrial and applied combustion applications. Sulfur in the fuel or raw materials is converted to sulfur dioxide (SO2) during combustion, and a portion of the SO2 is oxidized to sulfur trioxide (SO3). The SO3 will react to form H2SO4 vapor when in the presence of water vapor. Even with just trace levels of H2SO4 vapor in the gas phase (1-10 ppm), the dew point can reach 100°C and higher. To avoid acid condensation and the resulting corrosion on heat recovery equipment, plant engineers must ensure that surface temperatures are above the acid dew point, but this decreases the efficiency of thermal energy recovery. Thus, there is a trade-off between minimizing equipment corrosion and maximizing thermal energy recovery, and the acid dew point is a key parameter for this optimization. Commercially available acid dew point meters use electric conductivity sensors. These sensors are known to greatly underestimate the dew point due to their low sensitivity. In addition, no validation testing has been reported for these units and they are often expensive. In this work, we analyze the theory of the sulfuric acid condensation and develop a novel dew point meter based on this analysis. The meter consists of a novel optical instrument that is designed to monitor the slightest appearance of condensation on a hydrophobic window surface as the surface temperature of the window is slowly decreased. In this way, an accurate measurement of the dew point is obtained under a wide range of concentrations. The basis of the instrument is that a collimated beam from a diode laser will generate forward scattered light when the beam encounters surface condensate, and a sophisticated array detector is used to sensitively monitor the onset of light scattering. The measurement procedures are established to rapidly find the acid dew point, while minimizing error. Further, to calibrate the dew point meter we developed a calibration system based on a liquid bubbler that can generate a stable gas flow with a known sulfuric acid dew point. Test results show that the dew point meter can accurately measure acid dew point over a wide range. For H2SO4 vapor concentrations as low as 6 ppm the acid dew point is measured with an error of only ~1°C. To demonstrate the versatility of this instrument, the dew point meter was adapted for use with a high-pressure flow cell to allow for measurements of the dew point of flue gas from pressurized oxy-fuel combustion in a 100 kWth pressurized reactor.

Cheng, Mao↗
DOE OSTI2019

FGD Wastewater Treatment Testing Using a Saltworks Flex EDR Selective Technology

A 61-day, on-site pilot of Saltworks Technologies Inc.’s Flex EDR Selective (electrodialysis reversal system) technology was completed at the Water Research Center (located at Georgia Power’s Plant Bowen near Cartersville, Georgia) in collaboration with the Electric Power Research Institute, Southern Company, and U. S. Department of Energy. A unique characteristic of the Flex EDR technology is its ability to selectively remove chloride from a wastewater. In this project, flue gas desulfurization (FGD) wastewater was tested. Because FGD operators often establish limits on chloride concentration levels based on FGD material of construction to initiate purge/blowdown cycles, the Flex EDR technology has the potential to enable higher scrubber water recycling. The piloted treatment technology demonstrated over a 90% recovery in a system that required a less complex pretreatment often associated with other water treatment approaches. Instead, chloride removal allows for an internal process recycle, which significantly decreases wastewater volume. The resulting products are a low chloride and cleaner water that can be either reused or potentially discharged and a concentrated calcium-chloride-rich brine that is suitable for further volume reduction or direct wastewater encapsulation.

01 COAL, LIGNITE, AND PEAT↗