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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 541 records · Page 30
All sourcesNASA NTRSDOE OSTI
NASA NTRS2008

Structural Design and Analysis of the Upper Pressure Shell Section of a Composite Crew Module

This paper presents the results of the structural design and analysis of the upper pressure shell section of a carbon composite demonstration structure for the Composite Crew Module (CCM) Project. The project is managed by the NASA Engineering and Safety Center with participants from eight NASA Centers, the Air Force Research Laboratory, and multiple aerospace contractors including ATK/Swales, Northrop Grumman, Lockheed Martin, Collier Research Corporation, Genesis Engineering, and Janicki Industries. The paper discusses details of the upper pressure shell section design of the CCM and presents the structural analysis results using the HyperSizer structural sizing software and the MSC Nastran finite element analysis software. The HyperSizer results showed that the controlling load case driving most of the sizing in the upper pressure shell section was the internal pressure load case. The regions around the cutouts were controlled by internal pressure and the main parachute load cases. The global finite element analysis results showed that the majority of the elements of the CCM had a positive margin of safety with the exception of a few hot spots around the cutouts. These hot spots are currently being investigated with a more detailed analysis. Local finite element models of the Low Impact Docking System (LIDS) interface ring and the forward bay gussets with greater mesh fidelity were created for local sizing and analysis. The sizing of the LIDS interface ring was driven by the drogue parachute loads, Trans-Lunar Insertion (TLI) loads, and internal pressure. The drogue parachute loads controlled the sizing of the gusset cap on the drogue gusset and TLI loads controlled the sizing of the other five gusset caps. The main parachute loads controlled the sizing of the lower ends of the gusset caps on the main parachute fittings. The results showed that the gusset web/pressure shell and gusset web/gusset cap interfaces bonded using Pi-preform joints had local hot spots in the Pi-preform termination regions. These regions require a detailed three-dimensional analysis, which is currently being performed, to accurately address the load distribution near the Pi-preform termination in the upper and lower gusset caps.

Sleight, David W.↗
NASA NTRS1956

Static Longitudinal Stability Characteristics of a Series of 90-Millimeter Artillery Shells at Mach Numbers of 0.8, 0.9, 1.0, and 1.2

Wind-tunnel tests have been made to determine the static longitudinal stability of several models of a short-range artillery shell at Mach numbers of 0.8, 0.9, 1.0, and 1.2. The results of the tests indicated that the best of the spool-shaped shells was statically stable in pitch at all test Mach numbers for an angle-of-attack range up to about 10 degrees. The best of the finned shells was stable to a maximum angle of attack of about 6 degrees. The addition of a probe to the nose of the finned shells resulted in increased static longitudinal stability at the highest Mach numbers tested and in a large decrease in the axial-force coefficients at all Mach numbers.

Spooner, Stanley H.↗
NASA NTRS2009

An Investigation of Differential Deposition for Figure Corrections in Full-Shell Grazing-Incidents X-Ray Optics

We are investigating differential deposition as a way of correcting small figure errors inside full-shell grazing-incidence x-ray optics. The optics in our study are fabricated using the electroformed-nickel-replication technique, and the figure errors arise from fabrication errors in the mandrel, from which the shells are replicated, as well as errors induced during the electroforming process. Combined, these give sub-micron-scale figure deviations which limit the angular resolution of the optics to approx. 10 arcsec. Sub-micron figure errors can be corrected by selectively depositing (physical vapor deposition) material inside the shell. The requirements for this filler material are that it must not degrade the ultra-smooth surface finish necessary for efficient x-ray reflection (approx. 5 A rms), and must not be highly stressed. In addition, a technique must be found to produce well controlled and defined beams within highly constrained geometries, as some of our mirror shells are less than 3 cm in diameter.

Gubarev, Mikhail V.↗
NASA NTRS2011

MicroShell Minimalist Shell for Xilinx Microprocessors

MicroShell is a lightweight shell environment for engineers and software developers working with embedded microprocessors in Xilinx FPGAs. (MicroShell has also been successfully ported to run on ARM Cortex-M1 microprocessors in Actel ProASIC3 FPGAs, but without project-integration support.) Micro Shell decreases the time spent performing initial tests of field-programmable gate array (FPGA) designs, simplifies running customizable one-time-only experiments, and provides a familiar-feeling command-line interface. The program comes with a collection of useful functions and enables the designer to add an unlimited number of custom commands, which are callable from the command-line. The commands are parameterizable (using the C-based command-line parameter idiom), so the designer can use one function to exercise hardware with different values. Also, since many hardware peripherals instantiated in FPGAs have reasonably simple register-mapped I/O interfaces, the engineer can edit and view hardware parameter settings at any time without stopping the processor. MicroShell comes with a set of support scripts that interface seamlessly with Xilinx's EDK tool. Adding an instance of MicroShell to a project is as simple as marking a check box in a library configuration dialog box and specifying a software project directory. The support scripts then examine the hardware design, build design-specific functions, conditionally include processor-specific functions, and complete the compilation process. For code-size constrained designs, most of the stock functionality can be excluded from the compiled library. When all of the configurable options are removed from the binary, MicroShell has an unoptimized memory footprint of about 4.8 kB and a size-optimized footprint of about 2.3 kB. Since MicroShell allows unfettered access to all processor-accessible memory locations, it is possible to perform live patching on a running system. This can be useful, for instance, if a bug is discovered in a routine but the system cannot be rebooted: Shell allows a skilled operator to directly edit the binary executable in memory. With some forethought, MicroShell code can be located in a different memory location from custom code, permitting the custom functionality to be overwritten at any time without stopping the controlling shell.

Werne, Thomas A.↗
NASA NTRS2012

The Effects of Geometric and Loading Imperfections on the Response and Lower-Bound Buckling Load of a Compression-Loaded Cylindrical Shell

Results from a numerical study of the buckling response of a thin-walled compressionloaded isotropic circular cylindrical shell with initial geometric and loading imperfections are used to determine a lower bound buckling load estimate suitable for preliminary design. The lower bound prediction techniques presented herein include an imperfection caused by a lateral perturbation load, an imperfection in the shape of a single stress-free dimple (similar to the lateral pertubation imperfection), and a distributed load imperfection that induces a nonuniform load in the shell. The ABAQUS finite element code is used for the analyses. Responses of the cylinders for selected imperfection amplitudes and imperfection types are considered, and the effect of each imperfection is compared to the response of a geometrically perfect cylinder. The results indicate that compression-loaded shells subjected to a lateral perturbation load or a single dimple imperfection, and a nonuniform load imperfection, exhibit similar buckling behavior and lower bound trends and the predicted lower bounds are much less conservative than the corresponding design recommendation NASA SP-8007 for the design of buckling-critical shells. In addition, the lateral perturbation technique and the distributed load imperfection produce response characteristics that are physically meaningful and can be validated via laboratory testing.

Kriegesmann, Benedikt↗
NASA NTRS2013

An Exposition on the Nonlinear Kinematics of Shells, Including Transverse Shearing Deformations

An in-depth exposition on the nonlinear deformations of shells with "small" initial geometric imperfections, is presented without the use of tensors. First, the mathematical descriptions of an undeformed-shell reference surface, and its deformed image, are given in general nonorthogonal coordinates. The two-dimensional Green-Lagrange strains of the reference surface derived and simplified for the case of "small" strains. Linearized reference-surface strains, rotations, curvatures, and torsions are then derived and used to obtain the "small" Green-Lagrange strains in terms of linear deformation measures. Next, the geometry of the deformed shell is described mathematically and the "small" three-dimensional Green-Lagrange strains are given. The deformations of the shell and its reference surface are related by introducing a kinematic hypothesis that includes transverse shearing deformations and contains the classical Love-Kirchhoff kinematic hypothesis as a proper, explicit subset. Lastly, summaries of the essential equations are given for general nonorthogonal and orthogonal coordinates, and the basis for further simplification of the equations is discussed.

Nemeth, Michael P.↗
NASA NTRS2012

Shell Tectonics: A Mechanical Model for Strike-slip Displacement on Europa

We introduce a new mechanical model for producing tidally-driven strike-slip displacement along preexisting faults on Europa, which we call shell tectonics. This model differs from previous models of strike-slip on icy satellites by incorporating a Coulomb failure criterion, approximating a viscoelastic rheology, determining the slip direction based on the gradient of the tidal shear stress rather than its sign, and quantitatively determining the net offset over many orbits. This model allows us to predict the direction of net displacement along faults and determine relative accumulation rate of displacement. To test the shell tectonics model, we generate global predictions of slip direction and compare them with the observed global pattern of strike-slip displacement on Europa in which left-lateral faults dominate far north of the equator, right-lateral faults dominate in the far south, and near-equatorial regions display a mixture of both types of faults. The shell tectonics model reproduces this global pattern. Incorporating a small obliquity into calculations of tidal stresses, which are used as inputs to the shell tectonics model, can also explain regional differences in strike-slip fault populations. We also discuss implications for fault azimuths, fault depth, and Europa's tectonic history.

2) Tectonics↗
NASA NTRS2014

Shell-NASA Vibration-Based Damage Characterization

This article describes collaborative research between Shell International Exploration and Production (IE&P) scientists and ISAG personnel to investigate the feasibility of ultrasonic-based characterization of spacecraft tile damage for in-space inspection applications. The approach was proposed by Shell personnel in a Shell-NASA "speed-matching" session in early 2011 after ISAG personnel described challenges inherent in the inspection of MMOD damage deep within spacecraft thermal protection system (TPS) tiles. The approach leveraged Shell's relevant sensor and analytical expertise. The research addressed the difficulties associated with producing 3D models of MMOD damage cavities under the surface of a TPS tile, given that simple image-based sensing is constrained by line of sight through entry holes that have diameters considerably smaller than the underlying damage cavities. Damage cavity characterization is needed as part of a vehicle inspection and risk reduction capability for long-duration, human-flown space missions. It was hoped that cavity characterization could be accomplished through the use of ultrasonic techniques that allow for signal penetration through solid material.

Rollins, John M.↗
NASA NTRS2018

Mechanics of Bistable Two-Shelled Composite Booms

The phenomenon of bistability in single-walled composite cylindrical shells or slit tubes has been extensively studied with detailed models that represent the mechanics of these structures as they undergo large deformations from the extended to the stored state and vice versa. This study focuses on the mechanics of bistable composite booms that are formed by coupling or bonding two thin shells. A two-parameter inextensional analytical model is used to describe the behavior of the various two-shelled structures and find laminates and shell geometries of interest that induce bistability. The natural coiled diameters of all boom types are predicted analytically and compared with preliminary experimental data. Using the derived model, parametric analysis is conducted to determine optimal boom geometries that maximize stiffnesses and meet system requirements while retaining bistability.

Lee, Andrew J.↗
NASA NTRS2018

The Discovery of an Asymmetric Detached Shell Around the “fresh” Carbon AGB Star TX Psc

We present ALMA observations of the circumstellar envelope around the AGB carbon star TX Psc in molecular CO(2–1) emission, and detect a previously unknown detached shell with filamentary structure and elliptical shape. Up to now, all observed detached shells are found around carbon AGB stars and are of remarkable spherical symmetry. The elliptical shell around TX Psc is the first clear exception to that rule, with TX Psc being classified as rather ”fresh” carbon star, that most likely has only experienced very few thermal pulses yet. We investigate and discuss the 3D structure of the CSE and its most likely formation scenarios, as well as the link of this peculiar detached shell to the AGB evolutionary status of TX Psc.

M. Brunner↗
NASA NTRSDate not supplied

RESIDUAL DEFORMATION ANALYSIS IN COMPOSITE SHELL STRUCTURES MANUFACTURED USING AUTOMATED FIBER PLACEMENT

The manufacturing of composites typically produces residual stresses that can significantly affect the final shape of the structure. The process of automated fiber placement (AFP) has become a prominent manufacturing technique in developing layups with tailored, variable stiffness morphology. The steered patterns of fiber tows with and without overlaps produce residual deformations that are distinctive from traditional layups. Digital image correlation was used to measure the AFP lamina coefficients of thermal expansion, which were incorporated into finite element analyses (FEA) to model the cooling phase of the cure cycle. The effects of nonlinear analysis and temperature-dependent lamina properties calculated using self-consistent field micromechanics, on the resulting residual deformation of shells, were also modeled. The predicted residual deformation was analyzed by considering out-of-roundness in cylindrical shells and compared to the experimental results. The shell FEA results were well-correlated with the overall deformed shape of the AFP cylinder with overlaps, while the shell FEA model of the AFP cylinder without overlaps did not show as good of qualitative match of the deformation pattern. Analytical correlation with measured results were insensitive to material softening at elevated temperatures, geometric nonlinearities, and variations in measured lamina thermal properties. To improve the accuracy of the residual deformation analysis, these results suggest that the thermo-chemical shrinkages preceding the cooldown should be considered, as well as possible variations in ply level microstructure due to the presence of the embedded fiber tow gaps and overlaps.

Composites↗
NASA NTRS2022

Buckling Test and Analysis of the 8-Foot-Diameter Sandwich Composite Cylinder Test Article CTA8.2 as Part of the Shell Buckling Knockdown Factor Project: Test Dates 5-7 December 2017

It is well known that the buckling response of thin shell structures can be sensitive to small imperfections in the geometry and loading. The NASA Engineering and Safety Center (NESC) Shell Buckling Knockdown Factor Project (SBKF) has the goal of developing buckling design recommendations for select classes of metallic and composite shells. Part of completed SBKF work is described in this report. In particular, the test and analysis results from the second SBKF composite test article, CTA8.2, are described. This test was the second in a series of tests on sandwich composite cylinders that can be used to experimentally validate analysis methods, which in turn can be used to develop analysis-based shell buckling design guidelines for sandwich composite launch-vehicle cylindrical structures. CTA8.2 was an 8-foot diameter honeycomb-core sandwich cylinder that was fabricated and tested at the Marshall Space Flight Center (MSFC). The primary objectives of this test were to interrogate the structural capability of the composite test article, and to verify the test-article design and analysis approach for cylinders subjected to axial compression loads. This report contains the descriptions of the test-article design, fabrication, and test. The pre-test modeling and analysis methods, and corresponding results used in support of the test-article design and test planning, are also described. Additional post-test modeling and analysis efforts and results follow. Selected test results are compared to pre-test predictions and post-test analyses.

Adam Przekop↗
NASA NTRSDate not supplied

Mechanics of Structure Genome-Based Nonlinear Shell Analysis

In this paper, a mechanics of structure genome (MSG)-based nonlinear shell theory is introduced. The theory uses an implicit algorithm combining the Euler’s and Newton’s method that can be applied for shell modeling as well as 3D homogenization. This theory has been implemented into the general-purpose constitutive modeling code SwiftComp, which was originally developed for linear analyses. For the convenience of implementing different nonlinear material models, the SwiftComp user material (SCUMAT), which has a similar interface to the Abaqus user subroutine UMAT, is developed. The capability of the MSG-based nonlinear shell is validated with numerical examples with different material models. A 2-step nonlinear homogenization, with a micromechanics step and a shell analysis step, is demonstrated.

Yufei Long↗
DOE OSTI2019

Core-shell structured nanoparticles for lithium-sulfur cells

Described is a core-shell nanoparticle comprising a lithium sulfide nanoparticle core and a shell covering the lithium sulfide nanoparticle core, the shell comprising at least one of carbon, polyanaline or a transition metal sulfide. The core-shell nanoparticle may be used for a positive electrode in a lithium/sulfur battery cell.

25 ENERGY STORAGE↗
DOE OSTI2021

Airfoil having internally cooled wall with liner and shell

An airfoil includes an airfoil section that has an airfoil wall that surrounds a cavity. The airfoil wall includes a first wall section comprised of a monolithic ceramic shell, a second wall section comprised of a CMC liner that is bonded along an interface to an interior side of the monolithic ceramic shell, and a ceramic barrier coating that is bonded to an exterior side of the monolithic ceramic shell. The airfoil wall includes at least one of: inter-section cooling channels that extend along the interface and are bounded by the monolithic ceramic shell and the CMC liner, or intra-section cooling channels that extend within the CMC liner.

Croteau, Paul F.↗
DOE OSTI2019

Water as the Solvent in the Stober Process for Forming Ultrafine Silica Shells on Magnetite Nanoparticles

Silica coating of magnetite nanoparticles (MNPs) is of great importance since it offers MNPs stability against oxidation, water dispersity, and a tailorable surface for functionalities, allowing a wide range of applications in areas such as water pollutant removal and targeted drug delivery. In this work, a simple and green procedure has been developed using water, instead of traditional alcohols, as the solvent in the Stober method to produce well-dispersed MNPs coated with ultrathin (< 5 nm) silica outer shells. The resultant core-shell structures possess superparamagnetic properties, high magnetization value of 59 emu/g, and excellent resistance to oxidation when exposed to ultrasonic accelerated oxidation. The oxidation stability of the coated 2 MNPs is shown to extend to their functionalized product. All syntheses are carried out under ambient conditions using commonly available chemicals and equipment. In conclusion, the Fe 3 O 4 @SiO 2 core-shell structures are characterized using FTIR-ATR spectroscopy, Transmission Electron Microscopy (TEM), Energy Dispersive X-ray Spectroscopy (EDS), and a Vibrating Sample Magnetometer (VSM).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

Changes of deformed shell gaps at N ~ 100 in light rare-earth, neutron-rich nuclei

There have been compelling evidences indicating that deformed single-particle states in neutron- rich regions are different from those in the stable region. It was pointed out that for the light rare- earth (60Nd, 62Sm, and 64Gd), neutron-rich (N = 98-102) nuclei, the Woods-Saxon potential, the Nilsson modified oscillator potential with "universal" parameters, and the folded Yukawa potential all failed to describe the correct ordering of neutron single-particle states. The location and size of deformed shell gaps in this mass region are under current debate. We propose a modification for the "standard" Nilsson parameters of Bengtsson and Ragnarsson introduced in 1985. The proposed N-dependent spin-orbit interaction brings an effect of the tensor force for the deformed potential, which causes dynamic changes in deformed shell gaps with neutron number and deformation. By applying the modified Nilsson parameters to generate deformed bases for the Projected Shell Model, we demonstrate that the calculation can explain consistently the current experimental data, including the ground state configuration in odd-neutron nuclei, upbending of the yrast moment of inertia at higher spins and the energies of 2-quasineutron 6- and 4- isomers in even-even nuclei.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
NASA NTRS1962

INVESTIGATION OF YIELD COLLAPSE OF STIFFENED CIRCULAR CYLINDRICAL SHELLS WITH A GIVEN OUT-OF-ROUNDNESS

The effect of out-of-roundness on the yield collapse strength of ring stiffened circular cylindrical shells under hydrostatic pressure has been determined experimentally. On the basis of the experimental data and theoretical stress distributions, empirical relations have been developed which, in conjunction with the theoretically predictable yield collapse strength of round ring-stiffened circular cylindrical shells, permits the prediction of the yield collapse strength of shells with out-of-roundness.

CYLINDRICAL SHELL↗