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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 541 records · Page 30

CMC Property Variability and Life Prediction Methods for Turbine Engine Component Application

The ever increasing need for lower density and higher temperature-capable materials for aircraft engines has led to the development of Ceramic Matrix Composites (CMCs). Today's aircraft engines operate with >3000"F gas temperatures at the entrance to the turbine section, but unless heavily cooled, metallic components cannot operate above approx.2000 F. CMCs attempt to push component capability to nearly 2700 F with much less cooling, which can help improve engine efficiency and performance in terms of better fuel efficiency, higher thrust, and reduced emissions. The NASA Glenn Research Center has been researching the benefits of the SiC/SiC CMC for engine applications. A CMC is made up of a matrix material, fibers, and an interphase, which is a protective coating over the fibers. There are several methods or architectures in which the orientation of the fibers can be manipulated to achieve a particular material property objective as well as a particular component geometric shape and size. The required shape manipulation can be a limiting factor in the design and performance of the component if there is a lack of bending capability of the fiber as making the fiber more flexible typically sacrifices strength and other fiber properties. Various analysis codes are available (pcGINA, CEMCAN) that can predict the effective Young's Moduli, thermal conductivities, coefficients of thermal expansion (CTE), and various other properties of a CMC. There are also various analysis codes (NASAlife) that can be used to predict the life of CMCs under expected engine service conditions. The objective of this summer study is to utilize and optimize these codes for examining the tradeoffs between CMC properties and the complex fiber architectures that will be needed for several different component designs. For example, for the pcGINA code, there are six variations of architecture available. Depending on which architecture is analyzed, the user is able to specify the fiber tow size, tow spacing, weave parameter, and angle of orientation of fibers. By holding the volume fraction of the fibers constant, variations in tow spacing can be explored for different architectures. The CMC material properties are usually calculated assuming the component is manufactured perfectly. However, this is typically not the case so that a quantification of the material property variability is needed to account for processing and/or manufacturing imperfections. The overall inputs and outputs are presented using a regression software to rapidly investigate the tradeoffs associated with fiber architecture, material properties, and ultimately cost. This information is then propagated through lifing models and Larson-Miller data to assess timehemperature-dependent CMC strength. In addition, a first order cost estimation will be quantified from a current qualitative perspective. This cost estimation includes the manufacturing challenges, such as tooling, as well as the component cost for a particular application. Ultimately, a cost to performance ratio should be established that compares the effectiveness of CMCs to their current rival, nickel superalloys.

Cheplak, Matthew L.↗

Merits and limitations of optimality criteria method for structural optimization

The merits and limitations of the optimality criteria (OC) method for the minimum weight design of structures subjected to multiple load conditions under stress, displacement, and frequency constraints were investigated by examining several numerical examples. The examples were solved utilizing the Optimality Criteria Design Code that was developed for this purpose at NASA Lewis Research Center. This OC code incorporates OC methods available in the literature with generalizations for stress constraints, fully utilized design concepts, and hybrid methods that combine both techniques. Salient features of the code include multiple choices for Lagrange multiplier and design variable update methods, design strategies for several constraint types, variable linking, displacement and integrated force method analyzers, and analytical and numerical sensitivities. The performance of the OC method, on the basis of the examples solved, was found to be satisfactory for problems with few active constraints or with small numbers of design variables. For problems with large numbers of behavior constraints and design variables, the OC method appears to follow a subset of active constraints that can result in a heavier design. The computational efficiency of OC methods appears to be similar to some mathematical programming techniques.

Patnaik, Surya N.↗

A multi-grid code for 3-D transonic potential flow about axisymmetric inlets at angle of attack

In the present work, an existing transonic potential code is adapted to utilize the Multiple Level Adaptive technique proposed by A. Brandt. It is shown that order of magnitude improvements in speed and greatly improved accuracy over the unmodified code are achieved. Consideration is given to the difficulties of multi-grid programming, and possible future applications are surveyed.

Mccarthy, D. R.↗

Commercial Building Energy Code Field Study (Final Report)

What is the dollar value of increasing compliance with the energy code? Ultimately, this is the question that policy makers, funders, and program implementers care about. With this in mind, Pacific Northwest National Laboratory (PNNL) developed a new methodology capable of determining how much energy cost savings could potentially be gained through better compliance with the code (Rosenberg et al. 2016). On March 2, 2016 DOE issued Funding Opportunity Announcement (FOA) Number DE-FOA-0001532, requesting proposals to develop and test a methodology for identifying the commercial energy code requirements that can provide the maximum cost-effective energy and cost savings through increased compliance. Awarded to the Institute for Market Transformation, this report summarizes the development and testing of a commercial code compliance methodology, including a summary of results, statistical analysis of sample, and best practices for others implementing a commercial energy code compliance field study.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

PURDU-WINCOF: A computer code for establishing the performance of a fan-compressor unit with water ingestion

A model for predicting the performance of a multi-spool axial-flow compressor with a fan during operation with water ingestion was developed incorporating several two-phase fluid flow effects as follows: (1) ingestion of water, (2) droplet interaction with blades and resulting changes in blade characteristics, (3) redistribution of water and water vapor due to centrifugal action, (4) heat and mass transfer processes, and (5) droplet size adjustment due to mass transfer and mechanical stability considerations. A computer program, called the PURDU-WINCOF code, was generated based on the model utilizing a one-dimensional formulation. An illustrative case serves to show the manner in which the code can be utilized and the nature of the results obtained.

Leonardo, M.↗

Transforming Markets for Energy-Efficient Buildings in China: Final Report on Activity Conducted by the Institute for Market Transformation (IMT) Under Cooperative Agreement DE-FC01-00EE10672 with the U.S. Department of Energy (DOE)

This report summarizes activity conducted by the Institute for Market Transformation and a team of American and Chinese partners in development of a new building energy-efficiency code for the transitional climate zone in the People's Republic of China.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Error correction coding for frequency-hopping multiple-access spread spectrum communication systems

A communication system which would effect channel coding for frequency-hopped multiple-access is described. It is shown that in theory coding can increase the spectrum utilization efficiency of a system with mutual interference to 100 percent. Various coding strategies are discussed and some initial comparisons are given. Some of the problems associated with implementing the type of system described here are discussed.

Healy, T. J.↗

Noise Prediction for Maneuvering Rotorcraft

This paper presents the initial work toward first-principles noise prediction for maneuvering rotors. Both the aeromechanical and acoustics aspects of the maneuver noise problem are discussed. The comprehensive analysis code, CAMRAD 2. was utilized to predict the time-dependent aircraft position and attitude, along - with the rotor blade airloads and motion. The major focus of this effort was the enhancement of the acoustic code WOPWOP necessary to compute the noise from a maneuvering rotorcraft. Full aircraft motion, including arbitrary transient motion, is modeled together with arbitrary rotor blade motions. Noise from a rotorcraft in turning and descending flight is compared to level flight. A substantial increase in the rotor noise is found both for turning flight and during a transient maneuver. Additional enhancements to take advantage of parallel computers and clusters of workstations, in addition to a new compact-chordwise loading formulation, are also described.

Brentner, Kenneth S.↗

Hybrid LZW compression

The Science Data Management and Science Payload Operations subpanel reports from the NASA Conference on Scientific Data Compression (Snowbird, Utah in 1988) indicate the need for both lossless and lossy image data compression systems. The ranges developed by the subpanel suggest ratios of 2:1 to 4:1 for lossless coding and 2:1 to 6:1 for lossy predictive coding. For the NASA Freedom Science Video Processing Facility it would be highly desirable to implement one baseline compression system which would meet both of these criteria. Presented here is such a system, utilizing an LZW hybrid coding scheme which is adaptable to either type of compression. Simulation results are presented with the hybrid LZW algorithm operating in each of its modes.

Lewis, H. Garton, Jr.↗

Comparison of the Performance of Various Correlated Fission Multiplicity Monte Carlo Codes

When measuring special nuclear material for a large array of national security needs, it is often important to accurately predict outcomes of the physical experiment using Monte Carlo radiation transport codes. Historically, radiation transport codes have uncorrelated fission emissions. In reality, both spontaneous and induced fissions release particles that are correlated in time, energy, and multiplicity. This work investigates the performance of various current Monte Carlo codes that take into account the correlated physics of fission neutrons. Only fission neutrons are of interest and the physics of gamma production in fission is ignored. Because of their large impact on correlated neutron results, underlying fission neutron multiplicity distributions utilized by the different codes are also compared. The codes currently being compared include MCNP{sup R}6, MCNP{sup R}6/FREYA, and MCNPX-PoliMi. By default, MCNP{sup R}6 uses a bounded integer treatment to sample the number of neutrons emitted from each fission event. The FMULT card, an optional input in MCNP that allows for user definition of spontaneous and induced fission parameters, can be utilized to call either built-in or user-specified multiplicities to replace the bounded integer treatment. Similarly, MCNPX-PoliMi utilizes one of a few different built-in multiplicity sets. MCNPX-PoliMi also models the multiplicity dependence of emitted neutron energy in spontaneous fission. It is possible to use an anisotropic model for emitted fission neutrons in MCNPXPoliMi, but this option was not used. For MCNP{sup R}6/FREYA, the FREYA fission event generator determines the number of particles emitted for each fission event and gives the results to MCNP{sup R}6 for transport. The fission event generator uses fission fragment mass and kinetic energy distributions, unbounded statistical evaporation models, and conservation of energy and momentum to generate the number, energy, and direction of neutrons released by each fission event. (authors)

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Genomics-Based Security Protocols: From Plaintext to Cipherprotein

The evolving nature of the internet will require continual advances in authentication and confidentiality protocols. Nature provides some clues as to how this can be accomplished in a distributed manner through molecular biology. Cryptography and molecular biology share certain aspects and operations that allow for a set of unified principles to be applied to problems in either venue. A concept for developing security protocols that can be instantiated at the genomics level is presented. A DNA (Deoxyribonucleic acid) inspired hash code system is presented that utilizes concepts from molecular biology. It is a keyed-Hash Message Authentication Code (HMAC) capable of being used in secure mobile Ad hoc networks. It is targeted for applications without an available public key infrastructure. Mechanics of creating the HMAC are presented as well as a prototype HMAC protocol architecture. Security concepts related to the implementation differences between electronic domain security and genomics domain security are discussed.

Shaw, Harry↗

ASME Code Case Development Strategy for Ferritic/Martensitic HT-9 Steel

The US Department of Energy (DOE), Office of Nuclear Energy (NE), is supporting the development of an ASME Code Case for adoption of 12Cr-1Mo-VW ferritic/martensitic (F/M) steel, commonly known as HT-9, primarily for use in design of liquid-metal fast reactors (LMFR) and components. In 2011, Los Alamos National Laboratory (LANL) nuclear engineering staff began assisting in the development of a small modular reactor (SMR) design concept, previously known as the Hyperion Module, now called the Gen4 Module, being developed by Gen4 Energy, Inc. located in Denver, Colorado. LANL engineering staff had initially proposed either T91 (9Cr-1Mo-VNb) or HT-9 for the reactor vessel and components, as well as fuel clad and ducting. Although T91 is currently an approved/authorized material for elevated temperature design in the ASME Code, the preference is utilization of HT-9 due to its extensive irradiation database and similar creep resistance as T91. In addition, HT-9 has relatively good corrosion properties for fast reactor environment, such as liquid lead bismuth eutectic coolant. Although the ASME material Code Case, for adoption of HT-9 as an approved elevated temperature material for LMFR service, is the ultimate goal of this project, several key deliverables have been accomplished in FY2012 to provide assurance to DOE/NE of the viability and feasibility of pursuing this goal. An important key deliverable was the recently completed, Gap Analysis of Material Properties Data for Ferritic/Martensitic HT-9 (1). This report provided a cursory research, accumulation, and documentation of specific material parameters; physical, mechanical, and environmental, which are necessary for ensuring a successful ASME Code Case. Time-independent tensile and ductility data and time-dependent creep and creep-rupture behavior are some of the material properties required for a successful ASME Code case. Unfortunately, results of the Gap Analysis report show that many of the material properties have limited data availability in open-source documentation, or are contained in Applied Technology documents, or there is insufficient data to support the ASME requirement from 3-separate heats of material.

36 MATERIALS SCIENCE↗

Implementation of Energy Code Controls Requirements in New Commercial Buildings

Most state energy codes in the United States are based on one of two national model codes; ANSI/ASHRAE/IES 90.1 (Standard 90.1) or the International Code Council (ICC) International Energy Conservation Code (IECC). Since 2004, covering the last four cycles of Standard 90.1 updates, about 30% of all new requirements have been related to building controls. These requirements can be difficult to implement and verification is beyond the expertise of most building code officials, yet the assumption in studies that measure the savings from energy codes is that they are implemented and working correctly. The objective of the current research is to evaluate the degree to which high impact controls requirements included in commercial energy codes are properly designed, commissioned and implemented in new buildings. This study also evaluates the degree to which these control requirements are realizing their savings potential. This was done using a three-step process. The first step involved interviewing commissioning agents to get a better understanding of their activities as they relate to energy code required controls measures. The second involved field audits of a sample of commercial buildings to determine whether the code required control measures are being designed, commissioned and correctly implemented and functioning in new buildings. The third step includes compilation and analysis of the information gather during the first two steps. Information gathered during these activities could be valuable to code developers, energy planners, designers, building owners, and building officials.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Scientific Programming Using Java and C: A Remote Sensing Example

This paper presents results of a project to port code for processing remotely sensed data from the UNIX environment to Windows. Factors considered during this process include time schedule, cost, resource availability, reuse of existing code, rapid interface development, ease of integration, and platform independence. The approach selected for this project used both Java and C. By using Java for the graphical user interface and C for the domain model, the strengths of both languages were utilized and the resulting code can easily be ported to other platforms. The advantages of this approach are discussed in this paper.

Prados, Donald↗

Multiphysics Code Demonstrated for Propulsion Applications

The utility of multidisciplinary analysis tools for aeropropulsion applications is being investigated at the NASA Lewis Research Center. The goal of this project is to apply Spectrum, a multiphysics code developed by Centric Engineering Systems, Inc., to simulate multidisciplinary effects in turbomachinery components. Many engineering problems today involve detailed computer analyses to predict the thermal, aerodynamic, and structural response of a mechanical system as it undergoes service loading. Analysis of aerospace structures generally requires attention in all three disciplinary areas to adequately predict component service behavior, and in many cases, the results from one discipline substantially affect the outcome of the other two. There are numerous computer codes currently available in the engineering community to perform such analyses in each of these disciplines. Many of these codes are developed and used in-house by a given organization, and many are commercially available. However, few, if any, of these codes are designed specifically for multidisciplinary analyses. The Spectrum code has been developed for performing fully coupled fluid, thermal, and structural analyses on a mechanical system with a single simulation that accounts for all simultaneous interactions, thus eliminating the requirement for running a large number of sequential, separate, disciplinary analyses. The Spectrum code has a true multiphysics analysis capability, which improves analysis efficiency as well as accuracy. Centric Engineering, Inc., working with a team of Lewis and AlliedSignal Engines engineers, has been evaluating Spectrum for a variety of propulsion applications including disk quenching, drum cavity flow, aeromechanical simulations, and a centrifugal compressor flow simulation.

Lawrence, Charles↗

Multi-cycle reload analysis of a long cycle gas-cooled fast modular reactor

There is currently significant interest in deploying HALEU-fueled fast reactors, including the General Atomics (GA) Fast Modular Reactor (FMR). Such reactors can achieve very long fuel cycles, but with multi-batch loading will take decades to reach equilibrium. This motivates design and analysis of both the initial core and multi-cycle reload, which is typically performed using fast-running, deterministic fast reactor codes such as the Argonne Reactor Computation (ARC) codes. In this paper, multicycle reload of the GA FMR is analyzed using the ARC codes. The GA FMR utilizes 19.75 % enriched fuel in a 16 year cycle with a three-batch strategy, with twice-burned fuel placed on the core periphery. The GA FMR has a softened neutron spectrum due to reflecting elements in the core, so the neutronic solution is first benchmarked against the OpenMC Monte Carlo code. Discrepancy on k eff is 400–600 pcm, likely due to the softened neutron spectrum, heterogeneous fuel assembly design and central reflector. However, the rms discrepancy on the assembly power distribution is only 0.6 %, despite the presence of the central reflector. A reload strategy is devised for the first three cycles of such a reactor, ultimately spanning the first 45–48 years of its operation. The fresh core uses 19.75 %, 19.25 % and 16.75 % enriched fuel in place of fresh, once-burned and twice-burned and is then subsequently refueled with only 19.75 % enriched fuel. The cycle length is varied over 3 cycles of operation to balance fuel utilization and reactor availability, specifically with use of an extended 18-year Cycle 1, followed by a shortened 11-year Cycle 2. Cycle 3 is close to the target 16-year length. Finally, placing twice burned assemblies next to the GA FMR central reflector can reduce power peaking by 3 %, at the expense of slightly reducing the cycle length.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗