Pilot line report: Development of a high efficiency thin silicon solar cell
Alternate processing technologies were developed and introduced into the pilot line with a resulting increase in the efficiency of the thin cells. The introduction of an aluminum paste alloy technique for the formation of a back surface field represents a significant advance over previous techniques. The fabrication and results for quantities in excess of 2000 2 cm x 2 cm thin cells and 1000 5 cm x 5 cm thin cells are described. Substantial improvement in performance and yield of the thin cells were obtained. The overall yield of the 2 cm x 2 cm pilot line was better than 38%, while the best lot yield was greater than 51%. The average power density of the 2 cm x 2 cm cells was approximately 16.8 mW/sq cm with an average AMO (at 25 C) efficiency of 12.4%. The lot yield of the 5 cm x 5 cm pilot line improved from only 7% at the beginning of the operation to better than 17% as experience was gained. The average 5 cm x 5 cm thin cell had an AMO efficiency (at 25 C) of 11.5%.