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At least 559 records · Page 31

Low thermal flux glass-fiber tubing for cryogenic service

This paper describes analytical techniques, fabrication development, and test results for composite tubing that has many applications in aerospace and commercial cryogenic installations. Metal liner fabrication is discussed in detail with attention given to resistance-welded liners, fusion-welded liners, chem-milled tubing liners, joining tube liners and end fittings, heat treatment and leak checks. Composite overwrapping, a second method of tubing fabrication, is also discussed. Test programs and analytical correlation are considered along with composite tubing advantages such as minimum weight, thermal efficiency and safety and reliability.

Hall, C. A.↗

Design and fabrication of a super alloy thermal protection system

A lightweight metallic TPS was designed, and two test articles were fabricated, one from Haynes 188 and one from Rene 41. A baseline TPS concept, selected at the beginning of the program, consisted of a Haynes 25 corrugation-stiffened beaded skin surface panel, a specially designed support system, and an insulation system. By optimizing the structure for the design loads and by chem-milling to remove material not needed, the mass of the baseline surface panel was reduced 25%, and the mass of the support structure was reduced 50%. The insulation system mass was reduced 40% by using two types of insulation, each suited to its temperature range, and by eliminating a foul bag which encapsulated the baseline insulation system. These reductions resulted in an overall 35% reduction in mass of the Haynes 188 panel from the baseline Haynes 25 design. Similar reductions were achieved with the Rene 41 system.

Varisco, A.↗

Thin film strain transducer

A strain transducer system and process for making the same is disclosed. A beryllium copper ring having four strain gages is electrically connected in Wheatstone bridge fashion to the output instrumentation. Tabs are bonded to a balloon or like surface with strain on the surface causing bending of a ring which provides an electrical signal through the gages proportional to the surface strain. A photographic pattern of a one half ring segment as placed on a sheet of beryllium copper for chem-mill etch formation is illustrated.

Rand, J. L.↗

Biocatalyzed processes for production of commodity chemicals: Assessment of future research advances for N-butanol production

This report is a summary of assessments by Chem Systems Inc. and a further evaluation of the impacts of research advances on energy efficiency and the potential for future industrial production of acetone-butanol-ethanol (ABE) solvents and other products by biocatalyzed processes. Brief discussions of each of the assessments made by CSI, followed by estimates of minimum projected energy consumption and costs for production of solvents by ABE biocatalyzed processes are included. These assessments and further advances discussed in this report show that substantial decreases in energy consumption and costs are possible on the basis of specific research advances; therefore, it appears that a biocatalyzed process for ABE can be developed that will be competitive with conventional petrochemical processes for production of n-butanol and acetone. (In this work, the ABE process was selected and utilized only as an example for methodology development; other possible bioprocesses for production of commodity chemicals are not intended to be excluded.) It has been estimated that process energy consumption can be decreased by 50%, with a corresponding cost reduction of 15-30% (in comparison with a conventional petrochemical process) by increasing microorganism tolerance to n-butanol and efficient recovery of product solvents from the vapor phase.

Ingham, J. D.↗

Thin film strain transducer

A strain transducer system and process for making same is disclosed wherein a beryllium-copper ring having four strain gages disposed thereon is electrically connected in Wheatstone bridge fashion to output instrumentation. Tabs are bonded to a balloon or like surface with strain on the surface causing bending of the ring and providing an electrical signal through the gages proportional to the surface strain. A figure is provided which illustrates a pattern of a one-half ring segment as placed on a sheet of beryllium-copper for chem-mill etch formation, prior to bending and welding of a pair of the segments to form a ring structure.

Rand, J. L.↗

Fluidized reduction of oxides on fine metal powders without sintering

In the process of reducing extremely fine metal particles (av. particle size or = 1000 angstroms) covered with an oxide layer, the metal particles are fluidized by a gas flow contg. H, heated, and reduced. The method uniformly and easily reduces surface oxide layers of the extremely fine metal particles without causing sintering. The metal particles are useful for magnetic recording materials, conductive paste, powder metallurgy materials, chem. reagents, and catalysts.

Hayashi, T.↗

AMPTE ion composition results

The CHEM and SULEICA experiments on the AMPTE/CCE and IRM spacecraft have been used to identify ion species of solar wind as well as of ionospheric origin and to meaasure their distribution functions in the energy range of 1-315 keV/e. This paper reviews current observations of the composition of magnetospheric ions in the bulk of the ring current and in the near-earth plasma sheet during both quiet and disturbed times, as well as in the near-noon magnetosheath at times when the magnetosphere is compressed.

Gloeckler, G.↗

The ion energy spectra in the ring current during the geomagnetic storm of February 1986

The largest geomagnetic storm in several decades occurred in February 1986, with a minimum Dst of -312 nT. In this experiment, the CHEM instrument on the AMPTE/CCE spacecraft has been used to study the development of this storm in more detail. By comparing measurements of phase space density (f) vs magnetic moment (mu) for four ion species H(+), O(+), He (+), and He(++) during consecutive passes through the ring current region, a distinction can be made between flux increases that require the injection of a new population and those that are consistent with the adiabatic acceleration of a pre-existing population. It is shown that the smaller flux observed during the outbound pass compared to the preceding inbound pass at the time of minimum Dst is due to the difference in local times of the two measurements. This local time difference is consistent with a greatly enhanced convection electric field, which brings a new population from the magnetotail to the post-noon, but not to pre-noon local time sector.

Kistler, L. M.↗

An automatic gore panel mapping system

The Automatic Gore Mapping System is being developed to reduce the time and labor costs associated with manufacturing the External Tank. The present chem-milling processes and procedures are discussed. The down loading of the simulation of the system has to be performed to verify that the simulation package will translate the simulation code into robot code. Also a simulation of this system has to be programmed for a gantry robot instead of the articulating robot that is presently in the system. It was discovered using the simulation package that the articulation robot cannot reach all the point on some of the panels, therefore when the system is ready for production, a gantry robot will be used. Also a hydrosensor system is being developed to replace the point-to-point contact probe. The hydrosensor will allow the robot to perform a non-contact continuous scan of the panel. It will also provide a faster scan of the panel because it will eliminate the in-and-out movement required for the present end effector. The system software is currently being modified so that the hydrosensor will work with the system. The hydrosensor consists of a Krautkramer-Branson transducer encased in a plexiglass nozzle. The water stream pumped through the nozzle is the couplant for the probe. Also, software is being written so that the robot will have the ability to draw the contour lines on the panel displaying the out-of-tolerance regions. Presently the contour lines can only be displayed on the computer screens. Research is also being performed on improving and automating the method of scribing the panels. Presently the panels are manually scribed with a sharp knife. The use of a low power laser or water jet is being studied as a method of scribing the panels. The contour drawing pen will be replaced with scribing tool and the robot will then move along the contour lines. With these developments the Automatic Gore Mapping Systems will provide a reduction in time and labor costs associated with manufacturing the External Task. The system also has the potential of inspecting other manufactured parts.

Shiver, John D.↗

Contamination of optical surfaces in Earth orbit

Glass and glass ceramic samples exposed to the low earth orbit environment for approximately 5.5 years on the Long Duration Exposure Facility (LDEF) were found to display limited degradation in optical transmission. Commercial optical quality fused silica samples display decreases in transmission in the 200 to 400 nm wavelength region, and this degradation appears to be a consequence of surface contamination. The contamination, found only on internal surfaces of samples, was measured by medium energy backscattering spectrometry and found to be primarily carbon. Additional thin film contamination by a species with atomic mass near 64, which was present at the level of about 8 x 10 exp 14/sq. cm has not been identified. These observations are consistent with the interpretation that organic binders used in the black absorbing paint (Chem Glaze Z-306) inside the sample holding tray were concentrated in the vicinity of the samples and photolytically cracked by solar UV radiation. The resulting decomposition products were deposited on the interior sample surface and gave rise to the optical transmission loss. No detectable contamination was observed on the external or space exposed surface of the samples. No measurable damage was detected which could be attributed to the direct action of gamma or UV radiation on the glass samples. These results emphasize the need for special precautions in the preparation of spacecraft carrying precision optical components on long duration missions.

Donald L Kinser↗

Pressure changes in the plasma sheet during substorm injections

Data from the CHEM instrument on AMPTE CCE, data from the 3D plasma instrument and the SULEICA instrument on AMPTE IRM, and magnetometer data from both spacecraft are used to determine the particle pressure and total pressure as a function of radial distance in the plasma sheet for periods before and after the onset of substorm-associated ion enhancements over the range 7-19 RE. Events were chosen that occurred during times of increasing magnetospheric activity, as determined by an increasing AE index, in which a sudden increase, or 'injection', of energetic particle flux is observed. It is shown that the simultaneous appearance of energetic particles and changes in the magnetic field results naturally from pressure balance and does not necessarily indicate that the local changing field is accelerating the particles.

Kistler, L. M.↗

Computed Potential Energy Surfaces for Chemical Reactions

A manuscript describing the calculations on the (1)CH2 + H2O, H2 + HCOH, and H2 + H2CO product channels in the CH3 + OH reaction, which were described in the last progress report, has been accepted for publication in J. Chem. Phys., and a copy of the manuscript is included in the appendix. The production of (1)CH2 in this reaction is important in hydrocarbon combustion since (1)CH2 is highly reactive and would be expected to insert into N2, possibly leading to a new source for prompt NO(x) (vide infra). During the last six months new calculations have been carried out for the NH2 + NO system, which is important in the thermal de-NO(x) process.

Heinemann, K.↗

Origin, transport, and losses of energetic He(+) and He(2+) ions in the magnetosphere of the Earth - AMPTE/CCE observations

Data from the ion charge-energy-mass spectrometer CHEM flown on AMPTE/CCE spacecraft are used to investigate the origin, transport, and losses of energetic He(+) and He(2+) ions in the earth's magnetosphere. The L profiles of the average ion phase space density f were determined as a function of the magnetic momentum. It is shown that the L profiles have an inner part, where f increases with L for both He(+) adn He(2+) and where steady-state conditions are fulfilled. The outer boundary L(lim) of this region is located at a distance that depends on the ion species and the geomagnetic activity level. Steady-state conditions continue outside L(lim) for He(+) ions, while the He(2+) ion distribution outside L(lim) is strongly influenced by ion convection causing a lack of steady-state conditions. It is concluded that solar wind is the origin of the He(2+), while a mixed origin is suggested for the He(+) ions, in which the major contribution is from the solar wind via charge exchange production from the He(2+) ions.

Kremser, G.↗

Origins of energetic ions in the Earth's magnetosheath

This final report describes activities under NASA contract NAS5-31213 to Lockheed Missiles and Space Company. The report covers the entire contract period from 8 May 1991 to 7 Jun. 1994. This is a contract under the NASA Guest Investigator Program for the analysis and interpretation of the combined scientific data from the Hot Plasma Composition Experiment (HPCE) and the Charge Energy Mass (CHEM) spectrometer on the AMPTE/Charge Composition Explorer (CCE) spacecraft. These combined data sets have been used to survey the energetic ion environment in the earth's magnetosheath to determine the origins and relative strengths of the energetic ion populations found there.

Source record↗

Summary of EOS flight dynamics analysis

From a flight dynamics perspective, the Earth Observing System (EOS) spacecraft present a number of challenges to mission designers. The Flight Dynamics Support Branch of NASA GSFC has examined a number of these challenges, including managing the EOS constellation, disposing of the spacecraft at the end-of-life (EOL), and achieving the appropriate mission orbit given launch vehicle and ascent propulsion constraints. The EOS program consists of a number of spacecraft including EOS-AM, an ascending node spacecraft, EOS-PM, a descending node spacecraft, the EOS Chemistry mission (EOS-CHEM), the EOS Altimetry Laser (EOS-LALT), and the EOS-Altimetry Radar (EOS-RALT). The orbit characteristics of these missions are presented. In order to assure that downlinking data from each spacecraft will be possible without interference between any two spacecraft, a careful examination of the relationships between spacecraft and how to maintain the spacecraft in a configuration which would minimize these communications problems must be made. The FDSB has performed various analyses to determine whether the spacecraft will be in a position to interfere with each other, how the orbit dynamics will change the relative positioning of the spacecraft over their lifetimes, and how maintenance maneuvers could be performed, if needed, to minimize communications problems. Prompted by an activity at NASA HQ to set guidelines for spacecraft regarding their end-of-life dispositions, much analysis has also been performed to determine the spacecraft lifetime of EOS-AM1 under various conditions, and to make suggestions regarding the spacecraft disposal. In performing this analysis, some general trends have been observed in lifetime calculations. The paper will present the EOS-AM1 lifetime results, comment on general reentry conclusions, and discuss how these analyses reflect on the HQ NMI. Placing the EOS spacecraft into their respective mission orbits involves some intricate maneuver planning to assure that all mission orbit requirements are met, given the initial conditions supplied by the launch vehicle at injection. The FDSB has developed an ascent scenario to meet the mission requirements. This paper presents results of the ascent analysis.

Newman, Lauri Kraft↗

AMCC casting development. Volume 1: Executive Summary

The Advanced Combustion Chamber Casting (AMCC) has been a technically challenging part due to its size, configuration, and alloy type. The height and weight of the wax pattern assembly necessitated the development of a hollow gating system to ensure structural integrity of the shell throughout the investment process. The complexity in the jacket area of the casting required the development of an innovative casting technology that PCC has termed 'TGC' or Thermal Gradient Control. This method, of setting up thermal gradients in the casting during solidification, represents a significant process improvement for PCC and has been successfully implemented on other programs. Metallurgical integrity of the final four castings was very good. Only the areas of the parts that utilized 'TGC Shape & Location System #2' showed any significant areas of microshrinkage when evaluated by non-destructive tests. Alumina oxides detected by FPI on the 'float' surfaces (top sid surfaces of the casting during solidification) of the part were almost entirely less than the acceptance criteria of .032 inches in diameter. Destructive chem mill of the castings was required to determine the effect of the process variables used during the processing of these last four parts (with the exception of the 'Shape & Location of TGC' variable).

Source record↗

Energetic ion distributions on both sides of the Earth's magnetopause

The Active Magnetospheric Particle Tracer Explorer/Charge Composition Explorer (AMPTE/CCE) spacecraft, with an apogee of approximately 8.8R(sub E) and an inclination of approximately 4.3 deg, sampled the outer dayside equatorial magnetosphere for extended time periods and often crossed into the magnetosheath whenever the solar wind pressure was sufficiently high to compress the magnetopause to less than 8.8R(sub E). We have analyzed ion distributions on both sides of the magnetopause in order to investigate any local time and energy dependence, giving information about physical processes at the magnetopause and the bow shock. Particle measurements are from the Charge Energy Mass (CHEM)(1.5 to 300 keV/e) and Medium-Energy Particle Analyzer (MEPA)(10 keV to 2 MeV) instruments. The wide total energy range (1.5 keV to 2 MeV) covered describes the magnetospheric distributions quite well, and for the purpose of this study, adequately describes the high-energy part of the shocked solar wind. Thus both solar wind and magnetospheric components can be recognized in a mixed particle distribution. Case studies of representative magnetopause crossings at dawn, noon, and dusk, as well as a survey of several other crossings, indicated: (1) a local time and energy dependence of magnetosheath spectra at energies greater than or equal to 50 KeV; spectra were harder at the duskside than at the dawnside and also correlated with magnetospheric activity, (2) constantly much higher intensities in the magnetosphere than in the magnetosheath at energies greater than 10 KeV and an earthward gradient in the subsolar magnetosheath. In addition to the steady state magnetosheath population there exists a burst-type component indicative of a magnetospheric source, and most of the time this is recognized as a flux transfer event. Overall, the results about the origin of the greater than or equal to 50 KeV magnetosheath ions are consistent with the continuous leakage of magnetospheric particles across a tangential discontinuity magnetopause, locally distributed according to magnetospheric drift paths. Magnetic reconnection, although present, should not be a dominant source on average, because it is not continuous in time. Fermi acceleration should not be dominant because it predicts the opposite local time asymmetry, and shock drift acceleration should be a minor contributor at E greater than or equal to 50 keV because of upper-energy cutoff limitations. Our observations also indicate a significant magnetospheric contribution to energies as low as approximately 10 KeV, where the magnetosphere-magnetosheath intensity gradient reverses. However, in orderto examine the relative strength and local time distribution of all possible sources at these energies, a detailed analysis is required.

Paschalidis, N. P↗

Solar wind contribution to the average population of energetic He(+) and He(++) ions in the Earth's magnetosphere

Measurements with the ion charge-energy-mass spectrometer CHEM on the AMPTE/CCE spacecraft were used to investigate the origin of energetic He(+) and He(++) ions observed in the equatorial plane at 3 less than or equal to L less than or equal to 9. Special emphasis was laid on the dependence of long-term average distributions on magnetic local time (MLT) and the geomagnetic activity index K(sup p). The observations are described in terms of the phase space densities f(sub 1) (for He(+)) and f(sub 2) (for He(++)). They confirm preliminary results from a previous study f(sub 1) is independent of MLT, whereas f(sub 2) is much larger on the nightside than on the dayside. They show, furthermore, that f(sub 1) increases slightly with K(sub p) on intermediate drift shells, but decreases on high drift shells (L greater than or equal to 7). f(sub 2) increases with K(sub p) on all drift shells outside the premidnight sector. Within this sector a decrease is observed on high drift shells. A simple ion tracing code was developed to determine how and from where the ions move into the region of observations. It provides ion trajectories as a function of the ion charge, the magnetic moment and K(sub p). The ion tracing enables a distinction between regions of closed drift orbits (ring current) and open convection trajectories (plasma sheet). It also indicates how the outer part of the observation region is connected to different parts of the more distant plasma sheet. Observations and tracing show that He(++) ions are effectively transported from the plasma sheet on convection trajectories. Their distribution in the observation region corresponds to the distribution of solar wind ions in the plasma sheet. Thus, energetic He(++) ions most likely originate in the solar wind. On the other hand, the plasma sheet is not an important source of energetic He(+) ions. Convection trajectories more likely constitute a sink for He(+) ions, which may diffuse onto them from closed drift orbits and then get lost through the magnetopause. An ionospheric origin of energetic He(+) ions is unlikely as well, since the source mechanism should be almost independent of K(sub p). There is considerable doubt, however, that a plausible mechanism also exists during quiet periods that can accelerate ions to ring current energies, while extracting them from the ionosphere. It is concluded, therefore, that energetic He(+) ions are mainly produced by charge exchange processes from He(++) ions. This means that most of the energetic He(+) ions constituting the average distributions also very likely originate in the solar wind. Additional ionospheric contributions are possible during disturbed periods.

Kremser, G.↗