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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 559 records · Page 31

Improved Particle Heat Transfer by way of Bimodal Particle Distributions for High Temperature Solar Thermal Energy

High temperature solar thermal facilities are looking to increase operating temperatures through novel heat transfer media, one such being solid particles. These particles operating at high temperatures will require transferring their thermal energy into another working fluid like supercritical carbon dioxide which can be used in advanced power cycles. Achieving high heat transfer between the particles and supercritical carbon dioxide is essential to high efficiency and low-cost operation. Therefore, optimizing the thermal conductivity of these particles is one potential way to ensure high performance. Traditionally, unimodal particle distributions have been employed in high temperature particle solar power plants. However, ambient temperature testing of bimodal particle distributions has revealed a superior thermal conductivity when compared to its unimodal counterpart at the same temperature. This data was obtained by certified, off-the-shelf instruments that can effectively simulate the conditions a particle would be exposed to in a high temperature solar thermal system. Data obtained in this way suggests that the increased thermal conductively imputed by a bimodal particle distribution is significant at working temperatures in solar facilities. Furthermore, the thermal conductivity of these bimodal particle distributions peaks when the best combination of large and small particles is applied. At high temperatures, binary particle distributions are compared to monodispersed distributions of larger particles where heat transfer is more prolific due to the increased surface radiation. Various thermal conductivity, porosity and heat exchanger models are explored in conjunction with data acquired up to 700 C.

Stout, Dallin (ORCID:0009000294586091)↗

Peculiar features of boron distribution in high temperature fracture area of rapidly quenched heat-resistant nickel alloy

This article comprises the results of comprehensive study of the structure and distribution in the high temperature fracture area of rapidly quenched heat-resistant superalloy of grade EP741NP after tensile tests. The structure and boron distribution in the fracture area are studied in detail by means of direct track autoradiography in combination with metallography of macro- and microstructure. A rather extensive region of microcracks generation and intensive boron redistribution is detected in the high temperature fracture area of rapidly quenched nickel superalloy of grade EP741NP. A significant decrease in boron content in the fracture area and formation of elliptically arranged boride precipitates are revealed. The mechanism of intense boron migration and stability violation of the structural and phase state in the fracture area of rapidly quenched heat-resistant nickel superalloy of grade EP741NP is proposed on the basis of accounting for deformation occurring in the fracture area and analysis of the stressed state near a crack.

36 MATERIALS SCIENCE↗

Effect of Surface Temperature on the Distribution and Reactivity of Rh Active Sites for CO Oxidation

Single–atom catalysts are a fast–emerging area in which late–transition metal atoms are supported on oxides, metals, and carbonaceous supports. They show great promise for selective chemical reactions due to their well–defined active sites, and significantly reduce precious metal loading. However, oxide–supported single–atom catalysts have drawbacks such as deactivation due to sintering, and there are on–going debates about the exact nature of the active sites. Herein we report a model system where the surface temperature during Rh deposition on a copper oxide support dictates the Rh size distribution. Here our temperature–programmed desorption experiments reveal that Rh clusters perform CO oxidation at lower temperature than single atoms, and isotopic labelling demonstrates differences in the mechanism in that the C–O bond is broken and reformed on clusters, as opposed to a pure Mars van Krevelen mechanism for CO oxidation at the single–atom Rh sites. We further examine the cluster size distributions with scanning tunneling microscopy and X–ray photoelectron spectroscopy which confirm the presence of both clusters and single atoms for the lower temperature deposition and only single atoms for the higher temperature deposition. Together, these results provide a fundamental understanding of the differences in the CO oxidation mechanism on Rh atoms and clusters.

36 MATERIALS SCIENCE↗

Distributed Fiber Optic Arrays: Integrated Temperature and Seismic Sensing for Detection of CO 2 Flow, Leakage and Subsurface Distribution (Final Report)

This report describes the seismic and heat-pulse monitoring equipment, surveys, results and accomplishments of the fiber optic (FO) project funded by the U.S. Department of Energy (DOE) under Agreement Number DE-FE0012700. The formal title of the project is “Distributed Fiber Optic Arrays: Integrated Temperature and Seismic Sensing for Detection of CO 2 Flow, Leakage and Subsurface Distribution.” The project focuses on the field acquisition of FO data using Distributed Acoustic Sensing (DAS) arrays for subsurface imaging of geologic structure and to track the CO 2 migration in the injection interval using time-lapse techniques. A second component of the project uses a novel heat-pulse monitoring method that relies on Distributed Temperature Sensing (DTS) to evaluate near-field leakage of CO 2 or brine in and around the wellbore. The Southeast Regional Carbon Sequestration (SECARB) partnership hosted the project at the Anthropogenic Test site near Citronelle, Alabama after the original site host, the Kansas Geological Survey (KGS), experienced significant delays in permitting its CO 2 injection well at the Wellington Oil Field site in Kansas. The KGS project was later terminated in 2017 before an injection permit issued. A second field trial was planned for the Livingston Oil Field, located in Louisiana, but the site host ran into financial troubles and the project was terminated in 2015. A replacement field-site host was not found for the Livingston field trial. Both the Wellington, Kansas and Livingston, Louisiana projects were funded by DOE. A novel sensor platform referred to as the Modular Borehole Monitoring (MBM) system deployed at the Citronelle field site was utilized by the FO project. Two different seismic sensor technologies were incorporated in the Citronelle MBM system design including: (1) a semi-permanent, tubing-deployed, 18-level geophone array with custom hydraulic clamps; and (2) two, single mode optical fibers for Distributed Acoustic Sensing (DAS). Incorporation of the 18-level geophone array in the MBM system provided an ideal opportunity to compare the DAS response to conventional geophones. A heat-pulse monitoring system consisting of two, multi-mode optical fibers for Distributed Temperature Sensing (DTS) and copper heater element were also incorporated into the MBM package. This report provides an overview of the design of the MBM, DAS, and DTS equipment and the surveys performed during the study. The heat-pulse monitoring technique was used to diagnose a completion problem with observation well D-9-8 #2 where the MBM system was installed in 2012, thus successfully demonstrating its application for leak detection. In 2015, CO 2 unexpectedly arrived at the observation well approximately one year after CO 2 injection and heat-pulse monitoring ended. It was determined at this time that saltwater intrusion had likely penetrated the stainless-steel capillary tube containing the fibers and copper heater elements, thus preventing the heater from being used. DTS measurements indicated that the fiber had also degraded probably due to hydrogen darkening. It is recommended that the capillary tube be constructed of a more corrosive resistant material (e.g., Inconel) in the future should it be deployed in similar harsh downhole environments. Geophysical imaging of the subsurface and monitoring of the CO 2 were successful using DAS in the vertical seismic profile (VSP) survey configuration. A high resolution VSP image of the subsurface was obtained in 2014 using DAS, which exceeded our expectations in comparison to a lower resolution image obtained by SECARB in 2012 using an 80-level geophone array. A time-lapse image of the redistribution of CO 2 after injection ended in September 2014 was obtained using two DAS VSP surveys from June 2014 and December 2015, thus successfully demonstrating its application. DAS data were also acquired during a crosswell seismic survey conducted in 2014. Unfortunately, the DAS technique was not success in the crosswell survey configuration because the noise level was too high, increasing by a factor of ten, over the high frequency output (100-1,200) of the piezoelectric source.

58 GEOSCIENCES↗

Design and Implementation of Distributed Ultra-High Temperature Sensing System With a Single Crystal Fiber

Modern high-temperature processes, such as fossil energy production, nuclear reactors, and chemical reactors lack robust, distributed sensing systems to map temperatures in these high-value harsh-environment systems. Regular silica-fiber-based distributed temperature sensing systems usually only operate at temperatures below about 800 °C. In this paper, we present the design, implementation, and testing of a distributed ultra-high temperature sensing system using Raman scattering intensity, which operates from room temperature to above 1400 °C. Consideration is given to the impacts of thermal radiation, fluorescence, and the multimode nature of unclad single-crystal fiber to optimize the system. Results from picosecond and sub-nanosecond lasers were compared. Measurements were taken with a ~2 m sapphire optical fiber, which represents the longest commercially available length. Here, a spatial resolution of 12.4 cm and position standard deviation of 0.28 mm were achieved up to the maximum testing temperature of 1400 °C, which is a new record for distributed temperature sensing systems.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Determining the ion temperature and energy distribution in a lithium-plasma interaction test stand with a retarding field energy analyzer

The ThermoElectric-driven Liquid-metal plasma-facing Structures (TELS) experiment at the University of Illinois is a gas-puff driven, theta-pinch plasma source that is used as a test stand for off-normal plasma events incident on materials in the edge and divertor regions of a tokamak. The ion temperatures and resulting energy distributions are crucial for understanding how well a TELS pulse can simulate an extreme event in a larger, magnetic confinement device. A retarding field energy analyzer (RFEA) has been constructed for use with such a transient plasma due to its inexpensive and robust nature. The innovation surrounding the use of a control analyzer in conjunction with an actively sampling analyzer is presented and the conditions of RFEA operation are discussed, with results presented demonstrating successful performance under extreme conditions. Such extreme conditions are defined by heat fluxes on the order of 0.8 GW m -2 and on time scales of nearly 200 μs. Measurements from the RFEA indicate two primary features for a typical TELS discharge, following closely with the pre-ionizing coaxial gun discharge characteristics. For the case using the pre-ionization pulse (PiP) and the theta pinch, the measured ion signal showed an ion temperature of 23.3 ± 6.6 eV for the first peak and 17.6 ± 1.9 eV for the second peak. For the case using only the PiP, the measured signal showed an ion temperature of 7.9 ± 1.1 eV for the first peak and 6.6 ± 0.8 eV for the second peak. These differences illustrate the effectiveness of the theta pinch for imparting energy on the ions. This information also highlights the importance of TELS as being one of the few linear pulsed plasma sources whereby moderately energetic ions will strike targets without the need for sample biasing.

47 OTHER INSTRUMENTATION↗

Particle charge distributions in the effluent of a flow-through atmospheric pressure low temperature plasma

Atmospheric pressure low-temperature plasmas are often utilized to perform particle synthesis, treatment, and removal. It is well-known that dust particles are highly negatively charged in these plasmas; however, little is known about dust particle charging behavior as particles leave the plasma volume and pass through the spatial afterglow region. In this work, monodisperse particles of various sizes and work functions were introduced into an atmospheric pressure radiofrequency capacitively coupled flow-through plasma. Dust particle electrical mobility distributions downstream of the flow-through plasma were measured utilizing a differential mobility analyzer in conjunction with a condensation particle counter at various gas flow velocities. Charge distributions were determined from the measured electrical mobility distributions. Experiments confirm that particles become less negatively charged, and even net-positively charged after leaving the plasma volume, with a distribution that follows a shifted Boltzmann charge distribution. Additionally, particle charge in the effluent of the flow-through plasma is negligibly dependent on work function but highly size and flow velocity dependent. Larger particles were shown to have a higher magnitude of charge under all studied conditions; however, particle polarity was switchable by varying gas flow velocity. The charging dynamics were simulated utilizing a constant number Monte Carlo model that accounts for electron temperature decay and the transition from ambipolar to free diffusion of electrons and ions in the spatial afterglow. Simulation results also suggest that, at the same flow velocity, larger particles obtain a greater magnitude of charge, negative or positive. Furthermore, the decrease in electron mobility and the difference between ion and electron convective loss rates create an ion-rich region in the plasma effluent that promotes ion–particle collisions and drives particle charge removal and even reversal of polarity. Larger particles more favorably collide with energetic species in these environments, which results in higher charge states.

atmospheric pressure low temperature plasma↗

Reduced Mode Sapphire Optical Fiber and Sensing System

This is the final technical report for the Virginia Tech Center for Photonics Technology (VT-CPT) research project entitled “Reduced Mode Sapphire Optical Fiber and Sensing System”. The objective of the five-year effort was to develop a low modal volume (LMV) single crystal sapphire fiber and demonstrate its advantages in current state-of-the-art sapphire-based temperature sensors and in novel distributed ultra-high temperature sensing systems. The project, sponsored by the Crosscutting Research Program, began in 2014 and had the original goal of developing the next generation of harsh environment sensing systems. After successfully completing the original scope of the award, the project was expanded and extended to allow for the development of harsh environment packaging and testing of a prototype sensor system. These novel fiber optic sensing technologies provide real-time, accurate, and reliable temperature measurements at distributed locations in existing coal-fueled electricity generating units to improve the overall performance, reliability, and flexibility of the nation’s coal-fired power plant fleet. In the final year (2018) of the project, prototype sensing systems were successfully deployed and operated in small commercial coal and natural gas fired boilers at the Virginia Tech Power Plant. The harsh environment quasi-distributed temperature sensing technology was advanced from a (Technology Readiness Level) TRL=1 to a TRL=7 by demonstrating the full validation of the sensing system prototype in a relevant industrial environment. The real-time, accurate and reliable monitoring of temperatures at distributed locations is expected to lower operating costs by allowing more accurate measurement of the harsh conditions inside a boiler system to better control its operation. The technologies developed by Virginia Tech’s Center for Photonics Technology will support the mission of the National Energy Technology Laboratory (NETL) to advance energy options to fuel our economy, strengthen our security, and improve the environment.

01 COAL, LIGNITE, AND PEAT↗

Local structure analysis of low-temperature neutron pair distribution function coupled with molecular dynamics simulations of CH 4 and CO 2 hydrates from 2 to 210 K

CH 4 hydrates occur naturally and are an abundant potential fuel source with a corresponding risk of potent greenhouse gas release, due to their stability conditions at low temperature and high pressure. Byproduct CO 2 can be exchanged with CH 4 in these natural deposits and can potentially stabilize the hydrates at higher temperatures. CH 4 , CO 2 , and mixed CH 4 -CO 2 hydrates are studied with in situ neutron pair distribution function experiments from 2 to 210 K to investigate the impact of varying the CH 4 -CO 2 guest composition in the gas hydrate structure. These experiments combined with Reverse Monte Carlo analysis allow for the characterization of intermolecular CH 4 and CO 2 interactions with the water molecules which form the hydrate lattice and how they impact the local structure of the lattice itself. Results indicate that when CH 4 and CO 2 co-occupy the hydrate, the host is more strongly distorted than in the pure CH 4 and CO 2 hydrates, but this becomes less defined with increasing temperature. The presence of CO 2 in mixed hydrate increases the stability range and creates a barrier for CH 4 to completely leave the structure.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Investigation of heat transfer in liquid-metal flows under fusion-reactor conditions

The effect discovered in studying a downward liquid-metal flow in vertical pipe and in a channel of rectangular cross section in, respectively, a transverse and a coplanar magnetic field is analyzed. In test blanket modules (TBM), which are prototypes of a blanket for a demonstration fusion reactor (DEMO) and which are intended for experimental investigations at the International Thermonuclear Experimental Reactor (ITER), liquid metals are assumed to fulfil simultaneously the functions of (i) a tritium breeder, (ii) a coolant, and (iii) neutron moderator and multiplier. This approach to testing experimentally design solutions is motivated by plans to employ, in the majority of the currently developed DEMO blanket projects, liquid metals pumped through pipes and/or rectangular channels in a transvers magnetic field. At the present time, experiments that would directly simulate liquid-metal flows under conditions of ITER TBM and/or DEMO blanket operation (irradiation with thermonuclear neutrons, a cyclic temperature regime, and a magnetic-field strength of about 4 to 10 T) are not implementable for want of equipment that could reproduce simultaneously the aforementioned effects exerted by thermonuclear plasmas. This is the reason why use is made of an iterative approach to experimentally estimating the performance of design solutions for liquid-metal channels via simulating one or simultaneously two of the aforementioned factors. Therefore, the investigations reported in the present article are of considerable topical interest. The respective experiments were performed on the basis of the mercury magneto hydrodynamic (MHD) loop that is included in the structure of the MPEI—JIHT MHD experimental facility. Temperature fields were measured under conditions of two- and one-sided heating, and data on averaged-temperature fields, distributions of the wall temperature, and statistical fluctuation features were obtained. A substantial effect of counter thermo gravitational convection (TGC) on averaged and fluctuating quantities were found. The development of TGC in the presence of a magnetic field leads to the appearance of low-frequency fluctuations whose anomalously high intensity exceeds severalfold the level of turbulence fluctuations. This effect manifest itself over a broad region of regime parameters. It was confirmed that low-energy fluctuations penetrate readily through the wall; therefore, it is necessary to study this effect further—in particular, from the point of view of the fatigue strength of the walls of liquid-metal channels.

42 ENGINEERING↗

Hybrid Solar System (Final Scientific/Technical Report)

GTI Energy (GTI) teamed with the University of California at Merced (UCM) to scaleup the hybrid solar system (HSS) technology for demonstrating its performance at the US Gypsum (USG) plant in Plaster City, California. The technology integrates two-stage concentrating solar collector with matching particle thermal transport and storage (TSS) system to deliver cost-effective, and on-demand distributed high temperature industrial process heat up to 600°C with solar thermal, in this case to a gypsum kettle, to reduce its fuel use and carbon footprint. Current solar technologies, which reach these temperatures, are not distributable (towers) or cost-effective (dish). The research team developed a conceptual system design for host site retrofit, including preliminary heat balance, process flow diagram, particle to process heat exchanger and equipment placements at the site. Subsequently, parallel efforts were carried out at UCM to design, build and test a 12 m long commercial scale prototype concentrating thermal-only collector system and at GTI to design, build and test a matching 650°C capable particle TTS system. The nominal 50 kWth collector consists of a parabolic trough and three 4 m long two-stage receivers in series. Prior to on-sun testing, a 4 m long receiver was fabricated and successfully tested at 650 °C in a laboratory setting for 100 hrs of continuous operation showing less than 15% radiation loss. A 7 m wide x 17 m long parabolic trough was then installed at UCM for on-sun testing of the 12 m long receiver, and concurrently several 4 m long receivers were built. The optics of the parabolic trough were calibrated, and on-sun test were carried out on 12 m long receivers. During tests, the intense solar radiation (53x) caused the absorber tubes in the receivers to bend, reducing the overall optical efficiency. To address the bending issue, a self-consistent algorithm that includes ray tracing, thermal and deformation models was developed to perform thermal stress analysis on absorbers for parabolic solar collectors. Results obtained with this algorithm showed a dramatic rise in deformation as absorber tube length increases. A combined efficiency parameter that includes the occluded area for the mounts was developed to obtain an optimized tube length obtained. Based on the results, a length of 2.7 m for the absorber + 0.2 m for the coupler was chosen to minimize any bending and optimize optical efficiency while maintaining ease of mounting. The associated particle TTS system was designed, built and successfully tested at GTI. It includes storage, receiving and lock hoppers and piping that simulates the transfer of captured solar energy to an actual industrial furnace. Tests over 77 charge-discharge cycles demonstrated <2% particle degradation, with no problematic particle accumulations and no flow interruptions. The piping pressure drop was about 5 psi. The team also worked with Stanley Consultants (Stanley) to prepare conceptual and preliminary engineering packages to facilitate follow-on development and commercialization efforts. These include process and instrumentation diagram’s (P&ID’s), general arrangements, electrical one-line, project definitions document, equipment data sheets, schedule, and construction cost estimate for 2 MWth system. Updated HSS technology commercialization and customer engagement plans and detailed costs and evaluated market trade-offs and manufacturing.

03 NATURAL GAS↗

Validation of EDGDE2D-EIRENE predicted 2D distributions of electron temperature and density against divertor Thomson scattering measurements in the low-field side divertor leg in DIII-D

Comparisons of profiles of the electron temperature (T e ), density (n e ) and pressure (p e ) measured with Divertor Thomson Scattering in DIII-D low-confinement mode discharges to predictions from the edge fluid code EDGE2D-EIRENE show that the models implemented in EDGE2D-EIRENE predict the measurements within their collective uncertainties if the T e at the separatrix (T e,sep ) is 10 eV, or higher. The simulations do not predict, however, the peaked T e and ne profiles measured adjacent to the target plate when T e,sep , is below 10 eV, i.e., for the plasma downstream from the region of ionization of deuterium atoms. Inclusion of cross-field drifts and a five-fold reduction of radial transport cannot reconcile the discrepancy between the measurements and predictions.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

A Panoramic View of Temperature and Field Distributions of the Structured Catalyst Under Microwave Irradiation Using Experimental and Modeling Approaches

This is a presentation covers NETL's recent research outcome in numerical modeling of microwave-assisted catalytic reaction. In this presentation, the intrinsic microwave-material interaction was demonstrated in this study through numerical modeling and experimental measurement. Different material combinations and reactor setups were investigated and compared. By combining numerical modeling with advanced measurement techniques, the microwave-material interaction and the relationship between electromagnetic field and heating can be better understood, which further benefits the development of microwave-assisted reactors and their application in process intensification.

Bai, Xinwei↗