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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 559 records · Page 31

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NASA NTRS1984

Integration and flight demonstration of a high-capacity monogroove heat-pipe radiator

The cancellation of the TDRS-B satellite as the payload for the eighth Space Shuttle mission provided a unique opportunity to demonstrate on-orbit operation of the high-capacity monogroove heat pipe used in the space constructible radiator subsystem. In less than 4 months, a flight experiment was conceived, designed, fabricated, tested, integrated with a payload carrier, installed in the Orbiter Challenger payload bay, and successfully operated in flight. Still color photographs and direct crew visual observation of color changes in a pattern of temperature-sensitive liquid-crystal tapes provided the temperature data necessary to verify successful on-orbit startup and orbital transient response of the heat pipe when subjected to a heat load from its attached electrical heaters. This successful on-orbit demonstration verified analytical design tools and provided confidence in the use of high-capacity heat pipes for future space applications. The flight experiment hardware and the integration and test activities that led to the flight are described, and the actual flight results are compared to analytical performance predictions.

Rankin, J. G.↗

NASA NTRS1985

Insulating Cryogenic Pipes With Frost

Crystallized water vapor fills voids in pipe insulation. Small, carefully controlled amount of water vapor introduced into dry nitrogen gas before it enters aft fuselage. Vapor freezes on pipes, filling cracks in insulation. Ice prevents gaseous nitrogen from condensing on pipes and dripping on structure, in addition to helping to insulate all parts. Industrial applications include large refrigeration plants or facilities that use cryogenic liquids.

Stephenson, J. G.↗

NASA NTRS1985

Viscous flows in rotating pipes with internal cavities and related vortex breakdowns

The problem of predicting vortex breakdown, which is characterized by a drastic change in core size and trajectory, is still basically unsolved. In the present paper, viscous flow in a long rotating pipe is analyzed, as a model for the type of breakdown observed in wake vortices. The full Navier-Stokes equations are shown to simplify to a set of unlinked partial differential equations. These equations allow for two separate solutions, for both full pipe flows (the classic rotating Hagen-Poiseuille flow) and cavity flows, in which a central area, with no net mass flux or viscous dissipation, is produced. Conditions permitting switching from one type of flow to the other, with no change in the mass flux or velocities at the pipe surface, are found. It is then argued that these conditions indicate when vortex breakdown will occur.

Weihs, D.↗

NASA NTRS1985

Stress-intensity factors for circumferential surface cracks in pipes and rods under tension and bending loads

The purpose of this paper is to present stress-intensity factors for a wide range of nearly semi-elliptical surface cracks in pipes and rods. The configurations were subjected to either remote tension or bending loads. For pipes, the ratio of crack depth to crack length (a/c) ranged from 0.6 to 1; the ratio of crack depth to wall thickness (a/t) ranged from 0.2 to 0.8; and the ratio of internal radius to wall thickness (R/t) ranged from 1 to 10. For rods, the ratio of crack depth to crack length also ranged from 0.6 to 1; and the ratio of crack depth to rod diameter (a/D) ranged from 0.05 to 0.35. These particular crack configurations were chosen to cover the range of crack shapes (a/c) that have been observed in experiments conducted on pipes and rods under tension and bending fatigue loads. The stress-intensity factors were calculated by a three-dimensional finite-element method. The finite-element models employed singularity elements along the crack front and linear-strain elements elsewhere. The models had about 6500 degrees of freedom. The stress-intensity factors were evaluated using a nodal-force method.

Raju, I. S.↗

NASA NTRS1986

Development of an Advanced Trapezoidal Axially Grooved (ATAG) heat pipe

This paper discusses the breadboard development of an Advanced Trapezoidal Axially Grooved (ATAG) heat pipe, which will satisfy space constructible radiator heat rejection requirements for large space power systems. The ATAG heat pipe development program includes a technology demonstration of Space Station heat load and temperature requirements through the design, fabrication, and testing of breadboard and preprototype units. A parametric analysis was conducted to determine trapezoidal groove geometries that could meet the transport performance goal and could be fabricated by available extrusion technology for a diameter chosen to be compatible with an existing development test unit of a cylindrical, pressure-actuated contact heat exchanger. Performance test results for the breadboard heat pipes are presented.

Richter, R. F. G.↗

NASA NTRS1986

Stress-intensity factors for circumferential surface cracks in pipes and rods under tension and bending loads

Raju, I. S.↗

NASA NTRS1986

Advanced thermal energy management: A thermal test bed and heat pipe simulation

Work initiated on a common-module thermal test simulation was continued, and a second project on heat pipe simulation was begun. The test bed, constructed from surplus Skylab equipment, was modeled and solved for various thermal load and flow conditions. Low thermal load caused the radiator fluid, Coolanol 25, to thicken due to its temperature avoided by using a regenerator-heat-exchanger. Other possible solutions modeled include a radiator heater and shunting heat from the central thermal bus to the radiator. Also, module air temperature can become excessive with high avionics load. A second preoject concerning advanced heat pipe concepts was initiated. A program was written which calculates fluid physical properties, liquid and vapor pressure in the evaporator and condenser, fluid flow rates, and thermal flux. The program is directed to evaluating newer heat pipe wicks and geometries, especially water in an artery surrounded by six vapor channels. Effects of temperature, groove and slot dimensions, and wick properties are reported.

Barile, Ronald G.↗

NASA NTRS1987

Characteristic features of the operation of high-temperature heat pipes with a noncondesable gas

The principal concepts related to the nature of the processes occurring in high-temperature heat pipes with a noncondensable gas are examined, and guidelines for the development of such heat pipes are presented. The discussion is illustrated by experimental results obtained for a horizontal sodium heat pipe (diameter, 18/1 mm; length, 710 mm). In particular, attention is given to the starting dynamics and mechanisms, the shape of the vapor-gas front, and the vapor-gas front velocity.

Tolubinskiy, V. I.↗

NASA NTRS1987

Determination of the cross-sectional temperature distribution and boiling limitation of a heat pipe

A computer model is developed and verified which is capable of determining the cross-sectional temperature distribution within a heat pipe with an attached radiator fin; such heat pipes would be plugged into contact heat exchangers designed to carry heat from a space station habitation module to the radiator elements through a centralized fluid loop. The model can furnish information for determining the susceptibility of the monogroove heat pipe to boiling, as well as the location and magnitude of that boiling.

Peterson, G. P.↗

NASA NTRS1986

Applications of heat pipes to cool PWBS and hybrid microcircuits

Some of the advanced thermal management techniques used to reduce operating junction temperature under extreme environmental temperature conditions are discussed. Heat pipes in actual electronic packaging applications, and those under development, are discussed. Performance characteristics of heat pipes are given, and examples are described of how thermal problems in electronic packaging are solved through the use of heat pipes.

Sekhon, K. S.↗

NASA NTRS1987

The effect of eddy distribution on momentum and heat transfer near the wall in turbulent pipe flow

A study was conducted to determine the effect of eddy distribution on momentum and heat transfer near the wall in turbulent pipe flow. The buffer zone was of particular interest in that it is perhaps the most complicated and least understood region in the turbulent flow field. Six eddy diffusivity relationships are directly compared on their ability to predict mean velocity and temperature distributions in turbulent air flow through a cylindrical, smooth-walled pipe with uniform heat transfer. Turbulent flow theory and the development of the eddy diffusivity relationships are briefly reviewed. Velocity and temperature distributions derived from the eddy diffusivity relationships are compared to experimental data for fully-developed pipe flow in turbulent air at a Prandtl number of 0.73 and Reynolds numbers ranging from 8100 to 25 000.

Zurawski, Robert L.↗

NASA NTRS1987

Integrated heat pipe-thermal storage system performance evaluation

An integrated thermal energy storage (TES) system, developed as a part of an organic Rankine cycle solar dynamic power system is described, and the results of the performance verification tests of this TES system are presented. The integrated system consists of potassium heat-pipe elements that incorporate TES canisters within the vapor space, along with an organic fluid heater tube used as the condenser region of the heat pipe. The heat pipe assembly was operated through the range of design conditions from the nominal design input of 4.8 kW to a maximum of 5.7 kW. The performance verification tests show that the system meets the functional requirements of absorbing the solar energy reflected by the concentrator, transporting the energy to the organic Rankine heater, providing thermal storage for the eclipse phase, and allowing uniform discharge from the thermal storage to the heater.

Keddy, E.↗

NASA NTRS1988

Heat pipes for terrestrial applications in dehumidification systems

A novel application of heat pipes which greatly enhances dehumidification performance of air-conditioning systems is presented. When an air-to-air heat pipe heat exchanger is placed between the warm return air and cold supply air streams of an air conditioner, heat is efficiently transferred from the return air to the supply air. As the warm return air precools during this process, it moves closer to its dew-point temperature. Therefore, the cooling system works less to remove moisture. This paper discusses the concept, its benefits, the challenges of incorporating heat pipes in an air-conditioning system, and the preliminary results from a field demonstration of an industrial application.

Khattar, Mukesh K.↗

NASA NTRS1988

Modelling the performance of the tapered artery heat pipe design for use in the radiator of the solar dynamic power system of the NASA Space Station

The paper presents a computer program developed to model the steady-state performance of the tapered artery heat pipe for use in the radiator of the solar dynamic power system of the NASA Space Station. The program solves six governing equations to ascertain which one is limiting the maximum heat transfer rate of the heat pipe. The present model appeared to be slightly better than the LTV model in matching the 1-g data for the standard 15-ft test heat pipe.

Evans, Austin Lewis↗

NASA NTRS1988

Development of optimized, graded-permeability axial groove heat pipes

Heat pipe performance can usually be improved by uniformly varying or grading wick permeability from end to end. A unique and cost effective method for grading the permeability of an axial groove heat pipe is described - selective chemical etching of the pipe casing. This method was developed and demonstrated on a proof-of-concept test article. The process improved the test article's performance by 50 percent. Further improvement is possible through the use of optimally etched grooves.

Kapolnek, Michael R.↗

NASA NTRS1989

A heat-pipe mechanism for volcanism and tectonics on Venus

A heat-pipe mechanism is proposed for the transport of heat through the lithosphere of Venus. This mechanism allows the crust and lithosphere on Venus to be greater than 150 km. thick. A thick basaltic crust on Venus is expected to transform eclogite at a depth of 60 to 80 km; the dense eclogite would contribute to lithospheric delamination that returns the crust to the interior of the planet completing the heat-pipe cycle. Topography and the associated gravity anomalies can be explained by Airy compensation of the thick crust. The principal observation that is contrary to this hypothesis is the mean age of the surface that is inferred from crater statistics; the minimum mean age is about 130 Myr and this implies an upper limit of 2 cubic kilometers per year for the surface volcanic flux. If the heat-pipe mechanism was applicable on the Earth in the Archean it would provide the thick lithosphere implied by isotopic data from diamonds.

Turcotte, D. L.↗

NASA NTRS1989

Modeling of transient heat pipe operation

Mathematical models and an associated computer program for heat pipe startup from the frozen state have been developed. Finite element formulations of the governing equations are written for each heat pipe region for each operating condition during startup from the frozen state. The various models were checked against analytical and experimental data available in the literature for three specific types of operation. Computations using the methods developed were made for a space shuttle reentry mission where a heat pipe cooled leading edge was used on the wing.

Colwell, Gene T.↗

NASA NTRS1989

Initial characterization of a modular heat exchanger with an integral heat pipe

As part of the Civil Space Technology Initiative (CSTI) Advanced Technology program, a conceptual design of the Stirling space engine (SSE) was generated. The overall goal of the CSTI high capacity power element is to develop the technology base needed to meet the long duration, high capacity power requirements for future NASA space missions. The free-piston Stirling engine (FPSE) was chosen as the growth option in the CSTI program. A major goal during the conceptual design of the SSE was to reduce the number of critical joints. One area of concern was the heat exchanger assemblies that typically have the majority of critical joints. The solution proposed in the SSE conceptual design used 40 modular heat exchangers. Each module has its own integral heat pipe to transport heat from the heat source to the engine. A demonstration of the modular concept was undertaken before committing to the detailed design of the SSE heat exchangers. An existing FPSE was modified as a test bed for modular heat exchanger evaluation. The engine incorporated three heat exchanger modules, each having a sodium filled heat pipe. The thermal loading of these modules was intended to be similar to the conditions projected for the SSE modules. The engine was assembled and tests are underway. The design and fabrication of the heat exchanger modules and the engine used for these tests were described. Evaluation of the individual heat pipes before installation in the engine is described. The initial test results with the modules in operation on the engine were presented. Future tests involving the engine were outlined.

Schreiber, Jeffrey G.↗