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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 559 records · Page 31

Space shuttle orbit maneuvering engine reusable thrust chamber. Task 13: Subscale helium ingestion and two dimensional heating test report

Descriptions are given of the test hardware, facility, procedures, and results of electrically heated tube, channel and panel tests conducted to determine effects of helium ingestion, two dimensional conduction, and plugged coolant channels on operating limits of convectively cooled chambers typical of space shuttle orbit maneuvering engine designs. Helium ingestion in froth form, was studied in tubular and rectangular single channel test sections. Plugged channel simulation was investigated in a three channel panel. Burn-out limits (transition of film boiling) were studied in both single channel and panel test sections to determine 2-D conduction effects as compared to tubular test results.

Tobin, R. D.↗

Space shuttle orbit maneuvering engine reusable thrust chamber. Task 10: Data dump comparison of 8- and 10- inch diameter thrust chambers

An analytical and design study was conducted to compare the high and low contraction ratio thrust chambers for regenratively cooled orbit maneuvering engines for the space shuttle was conducted. The design concepts were evaluated on the basis of weight, pressure drop, and performance. Only the basic thrust chamber assembly was considered. The assembly consists of the injector, the regeneratively cooled thrust chamber, and the radiation cooled nozzle. A two dimensional thermal analysis of the channel section is provided.

Pauckert, R. P.↗

Space shuttle maneuvering engine reusable thrust chamber program. Task 11: Stability analyses and acoustic model testing data dump

The combustion stability characteristics of engines applicable to the Space Shuttle Orbit Maneuvering System and the adequacy of acoustic cavities as a means of assuring stability in these engines were investigated. The study comprised full-scale stability rating tests, bench-scale acoustic model tests and analysis. Two series of stability rating tests were made. Acoustic model tests were made to determine the resonance characteristics and effects of acoustic cavities. Analytical studies were done to aid design of the cavity configurations to be tested and, also, to aid evaluation of the effectiveness of acoustic cavities from available test results.

Oberg, C. L.↗

Programmers manual for static and dynamic reusable surface insulation stresses (resist)

Programming information for the RESIST program for the dynamic and thermal stress analysis of the space shuttle surface insulation is presented. The overall flow chart of the program, overlay chart, data set allocation, and subprogram calling sequence are given along with a brief description of the individual subprograms and typical subprogram output.

Ogilvie, P. L.↗

Space shuttle orbit maneuvering engine reusable thrust chamber program

Analyses and preliminary designs of candidate OME propellant combinations and corresponding engine designs were conducted and evaluated in terms of performance, operating limits, program cost, risk, inherent life and maintainability. For the Rocketdyne recommended and NASA approved propellant combination and cooling concept (NTO/MMH regeneratively cooled engine), a demonstration thrust chamber was designed, fabricated, and experimentally evaluated to define operating characteristics and limits. Alternate fuel (50-50) operating characteristics were also investigated with the demonstration chamber. Adverse operating effects on regenerative cooled operation were evaluated using subscale electrically heated tubes and channels. An investigation of like doublet element characteristics using subscale tests was performed. Full scale 8- and 10-inch diameter like-doublet injectors for the OME were designed, fabricated, and tested. Injector stability was evaluated analytically and experimentally.

Pauckert, R. P.↗

Vibration and flutter analysis of reusable surface insulation panels

A study has been conducted of the aeroelastic behavior of heat shield panels for the thermal protection system of the space shuttle. Questions of structural and aerodynamic modeling are considered along with the analysis of a single isotropic tile and an isotropic main substructure. Representative flutter results are presented, taking into account a rigid and a flexible metallic substructure.

Dowell, E. H.↗

Design and development of polyphenylene oxide foam as a reusable internal insulation for LH2 tanks

Material specification and fabrication process procedures for foam production are presented. The properties of mechanical strength, modulus of elasticity, density and thermal conductivity were measured and related to foam quality. Properties unique to the foam such as a gas layer insulation, density gradient parallel to the fiber direction, and gas flow conductance in both directions were correlated with foam quality. Inspection and quality control tests procedures are outlined and photographs of test equipment and test specimens are shown.

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Experimental and theoretical investigation of fatigue life in reusable rocket thrust chambers

During a test program to investigate low-cycle thermal fatigue, 13 rocket combustion chambers were fabricated and cyclically test fired to failure. Six oxygen-free, high-conductivity (OFHC) copper and seven Amzirc chambers were tested. The failures in the OFHC copper chambers were not typical fatigue failures but are described as creep rupture enhanced by ratcheting. The coolant channels bulged toward the chamber centerline, resulting in progressive thinning of the wall during each cycle. The failures in the Amzirc alloy chambers were caused by low-cycle thermal fatigue. The zirconium in this alloy was not evenly distributed in the chamber materials. The life that was achieved was nominally the same as would have been predicted from OFHC copper isothermal test data.

Hannum, N. P.↗

Experimental and theoretical investigation of fatigue life in reusable rocket thrust chambers

During a test program to investigate low-cycle thermal fatigue, 13 rocket combustion chambers were fabricated and cyclically test fired to failure. Six oxygen-free, high-conductivity (OFHC) copper and seven Amzirc chambers were tested. The chamber liners were fabricated of copper or copper alloy and contained milled coolant channels. The chambers were completed by means of an electroformed nickel closeout. The oxidant/fuel ratio for the liquid oxygen and gaseous hydrogen propellants was 6.0. The failures in the OFHC copper chambers were not typical fatigue failures but are described as creep rupture enhanced by ratcheting. The coolant channels bulged toward the chamber centerline, resulting in progressive thinning of the wall during each cycle. The failures in the Amzirc alloy chambers were caused by low-cycle thermal fatigue. The lives were much shorter than were predicted by an analytical structural analysis computer program used in conjunction with fatigue life data from isothermal test specimens, due to the uneven distribution of Zr in the chamber material.

Hannum, N. P.↗

Parametric study of ascent performance of a vertically launched hydrogen-fueled single-stage reusable transport

Ascent performance characteristics were studied for a vertical-take-off, horizontal-landing, single-stage-to-orbit transport vehicle powered by hydrogen fuel rocket with a mixture of fixed- and dual-position nozzles. The analysis was made by systematically varying two sets of trajectory similarity parameters based on the propulsive and aerodynamic characteristics of the vehicle and by calculating a trajectory for each combination of the parameters. The propulsion parameters were the initial thrust-weight ratio, engine combination, and the two expansion ratios of the dual-position rocket nozzles. The aerodynamic parameters were the ratio of reference area to initial weight and the ratio of maximum allowable normal force to initial weight. A first-order analysis was carried out to determine the effect on the performance of including the engine mass penalty. This analysis indicates that the configuration with the lowest initial mass for a given payload requires all dual-position nozzles with initial expansion ratio of 50 and a final expansion ratio of 150.

Rehder, J. J.↗

A fully reusable, horizontal takeoff space transport concept with two small turbojet boosters

Results of a preliminary study of a space transport concept are presented. The concept consists of a winged orbiter containing ascent propellants and two small turbojet-powered winged boosters, used for acceleration to supersonic speeds. The concept offers full reuse and horizontal takeoff from numerous existing airports. With current structure and rocket technology, this transport concept has lower gross weight for a selected payload than single-stage-to-orbit concepts, which require structural advancements. Discussion includes alternatives to the baseline space transport concept which improve performance; such as advanced structures, dual-fuel rockets, and lightweight scramjets for the orbiter. A concept of using a stretched shuttle orbiter instead of an all-new configuration is discussed for two payload-class vehicles.

Jackson, L. R.↗

Effect of silicon carbide on devitrification of a glass coating for reusable surface insulation

Devitrification (nucleation and growth of cristobalite) were investigated in the LI-0042 coating used for the space shuttle surface insulation. Excessive devitrification was found to be associated with the silicon carbide (SiC) constituent in the coating. Test results show that significant devitrification occurred only when SiC was present in the coating and when the thermal-exposure atmosphere was oxidizing.

Ransone, P. O.↗

Thermostructural analysis of three structural concepts for reusable space vehicles

Three structural concepts are studied: (1) a state-of-the-art insulated aluminum skin-stringer structure; (2) a near-art insulated evacuated aluminum-alloy honeycomb structure; and (3) an advanced evacuated Rene 41 honeycomb hot structure. Each is evaluated for its thermostructural performance for each of the flight profiles (ascent, entry, and a recall or abort). Results indicate that (1) the state-of-the-art structure encounters negligible thermal stress; (2) the near-art structure has acceptable thermal stresses; and (3) the advanced structure will have thermal stress levels above the material allowables.

Taylor, A. H.↗

Choices for the next generation of reusable launch systems

The paper examines the extent to which the Shuttle may be 'stretched' to meet future needs and considers the characteristics of the 'clean sheet' system that will replace the Shuttle. The technology which is appropriate depends on the resolution of several key issues of launch system design. Major design alternatives are reviewed, and it is suggested that an orderly review be conducted in order to reduce candidate approaches to a number that can be supported by the limited technology development resource.

Davis, H. P.↗

First reusable spaceship prepared for second mission

The inspection, repair, and modification of the space shuttle Columbia prior vehicle assembly and roll out for the second space transportation system flight are described. The schedule for launch countdown and a preliminary sketch of plans for the second flight are presented.

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