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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 559 records · Page 31

Supercritical waste oxidation of aqueous wastes

For aqueous wastes containing 1 to 20 wt% organics, supercritical water oxidation is less costly than controlled incineration or activated carbon treatment and far more efficient than wet oxidation. Above the critical temperature (374 C) and pressure (218 atm) of water, organic materials and gases are completely miscible with water. In supercritical water oxidation, organics, air and water are brought together in a mixture at 250 atm and temperatures above 400 C. Organic oxidation is initiated spontaneously at these conditions. The heat of combustion is released within the fluid and results in a rise in temperature 600 to 650 C. Under these conditions, organics are destroyed rapidly with efficiencies in excess of 99.999%. Heteroatoms are oxidized to acids, which can be precipitated out as salts by adding a base to the feed. Examples are given for process configurations to treat aqueous wastes with 10 and 2 wt% organics.

Modell, M.↗

Regional Geologic Evaluations for Disposal of HLW and SNF: The Pierre Shale of the Northern Great Plains

The DOE Spent Fuel and Waste Technology (SWFT) R&D Campaign is supporting research on crystalline rock, shale (argillite) and salt as potential host rocks for disposal of HLW and SNF in a mined geologic repository. The distribution of these three potential repository host rocks is limited to specific regions of the US and to different geologic and hydrologic environments (Perry et al., 2014), many of which may be technically suitable as a site for mined geologic disposal. This report documents a regional geologic evaluation of the Pierre Shale, as an example of evaluating a potentially suitable shale for siting a geologic HLW repository. This report follows a similar report competed in 2016 on a regional evaluation of crystalline rock that focused on the Superior Province of the north-central US (Perry et al., 2016).

58 GEOSCIENCES↗

Treatment for hydrazine-containing waste water solution

The treatment for waste solutions containing hydrazine is presented. The invention attempts oxidation and decomposition of hydrazine in waste water in a simple and effective processing. The method adds activated charcoal to waste solutions containing hydrazine while maintaining a pH value higher than 8, and adding iron salts if necessary. Then, the solution is aerated.

Yade, N.↗

Safeguards Material Control And Accountancy Considerations For Molten Salt Reactors

Molten salt reactors are a class of nuclear reactor designs with features and operational characteristics that vary significantly. Variations in design features include the physical, chemical, and isotopic composition of fresh and irradiated fuel, neutron energy spectrums, breeding ratios, and the design’s plans for chemical processing. Specific designs within these variations affect the material control and accountancy approaches implemented by both domestic and international nuclear safeguards. This paper identifies safeguards-relevant design features for molten salt reactors and describes how each feature might influence both domestic and international nuclear safeguards implementation. Additionally, this paper describes two potential general categories of material control and accountancy approaches that may be appropriate for molten salt reactors: a black box material-balance approach with measurements on the feed and waste streams combined with robust containment and surveillance on the nuclear material within the reactor or an approach that aims to quantify the nuclear material throughout the reactor (i.e., a process monitoring approach). This paper describes the benefits and challenges of these approaches to meet technical safeguards objectives and identifies gaps in current technologies.

Hogue, Karen↗

Direct recycling of spent nickel-rich cathodes in reciprocal ternary molten salts

Lithium-ion batteries (LIBs) have revolutionized portable electronics and electric vehicles (EVs), but the growing accumulation of end-of-life (EOL) batteries poses environmental challenges. Recycling high-value cathodes from EOL LIBs can minimize waste and reduce the need for mining critical minerals. Here, this study focuses on the direct recycling of Ni-rich cathodes, particularly lithium-manganese-cobalt-oxide (NMC) 622 in a “reciprocal ternary molten salts (RTMS)" system. The ionothermal relithiation in the RTMS system successfully restores the layered structure, lithium content, and electrochemical performance of the NMC 622 cathode, comparable to the pristine material. The cost analysis reveals that cathode regeneration through ionothermal relithiation is more economical than virgin production or conventional recycling methods.

25 ENERGY STORAGE↗

A Flaw Stability Analysis for the Savannah River Site 3H High-Level-Waste Evaporator - 19548

The Savannah River Site (SRS) 3H high-level-waste Evaporator (242-25H) entered service in January 2000 and was discovered to be leaking in February 2016. It was robotically repaired and resumed operation in July 2018. During initial restart in December 2017, salt deposits were discovered on the evaporator's lower shell near welds, indicating two more small leak sites. The leak sites have an estimated hydraulic diameter of about 0.1 mm or less - about the diameter of a human hair. The estimated leak rates are about a factor of 10,000 smaller than the robotically repaired leak. An API 579-1/ASME FFS-1 fitness-for-service evaluation determined that if the leak sites are cracks, then they would need to be about 60 mm long (∼ 2 inches) to actively and catastrophically grow. Furthermore, a crack of this length would have been detected earlier since it would leak thousands of liters per day. The evaporator was designed with engineered features that minimize risks posed by these small leaks. The path-forward involves operating the evaporator in a deliberate manner with enhanced surveillance. The 3H Evaporator is key to SRS safely and timely reducing its 130 million liter liquid high-level-waste inventory, closing remaining waste tanks, and reducing associated risks to workers, the public, and the environment. (author)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DPC Disposal Concepts of Operations. Final Report

The U.S. Department of Energy supports an R&D program for evaluating approaches to direct disposal of commercial spent fuel in dual-purpose canisters (DPCs). The major thrusts include alternative measures for treating the possibility of internal criticality events in DPC-based waste packages after thousands of years in a repository. These measures include: 1) injectable fillers, 2) analysis of the consequences of criticality events in a repository should they occur, and 3) options for modifying fuel assemblies or baskets in DPCs at the time they are loaded. This report presents a snapshot of progress in each of these areas drawing on deliverable reports generated during FY18 through FY20. Another aspect of the R&D program is to develop concepts of operations for repositories that would permanently dispose of DPC-based waste packages, considering different generic host media (not site-specific). The idea is to examine whether the disposal of large, heavy, heat-generating waste packages is technically feasible, and to identify the engineering challenges that would arise during implementation of the different disposal concepts. Descriptions of repository features are presented for repositories in salt media, argillite (clay/shale) media, crystalline (e.g., granitic) media, and unsaturated media (considering either alluvium or hard rock). Thermal management criteria for each concept are presented in terms of the maximum waste package thermal power at emplacement, when the repository could be opened, and the duration of repository emplacement operations. The overall message of this report is that direct disposal of commercial spent fuel is technically feasible in different types of geologic host media, but that thermal management and postclosure criticality impose different constraints on each concept. Engineering challenges are recognized and discussed. Treatment of postclosure criticality is identified as an important technical question that receives the majority of attention in the R&D program.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Molten salt electrolysis and room temperature ionic liquid electrochemical processes for refining rare earth metals: Environmental and economic performance comparison

Circularizing end of life products such as electronic waste can open a new source for rare earth elements (REEs) that will decrease the demand pressure on conventional virgin production. The last step to produce REEs consists of a refining process to convert rare earth oxide (REO) to REE metal. One promising technology is processing REO via a room temperature ionic liquid, which is characterized by low energy requirements in contrast to existing REEs extraction processes. In this work, life cycle and techno-economic assessments are performed and compared against molten salt electrolysis. Here, the results show that both processes have advantages and disadvantages in terms of environmental performance, and that they are similarly competitive in terms of economic performance. A breakeven analysis suggests that future research should focus on coupling the production of REOs with the refining processes to attempt to lower REO cost and make them economically feasible in the U.S.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

CST Batch Contact Equilibrium Testing of TCCR Tank 10H Batch 1 and 1A Waste Supernate Samples

The Tank Closure Cesium Removal (TCCR) system uses ion exchange columns filled with crystalline silicotitanate media to process radioactive waste solutions for the removal of Cs-137. TCCR currently focuses on dissolving Savannah River Site (SRS) Tank 10H waste (primarily sodium saltcake solids) within the tank followed by at-tank ion exchange column treatment. Equilibrium batch contact tests conducted in the SRNL Shielded Cells laboratory and associated analyses indicated that both the Tank 10H Batch 1 (pre-production) and 1A (production) waste supernates are unique solutions for which CST cesium removal performance is lower than predicted by ZAM modeling. Cesium distribution coefficients (K d ), percent removal, and CST loading data for the TCCR production supernate batch are provided in Table ES-1. ZAM-based cesium loading predictions are compared to the observed loading for the production batch in Figure ES-1, where significantly lower performance was observed than predicted by the model. Even lower cesium loading results (versus ZAM) were observed previously for the in-tank “teabag” batch contact samples.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Re-evaluating the Thermal-Spectrum Molten-Salt Breeder Reactor Fuel Cycle in a Modern Context

The current need to rapidly and substantially expand clean power production combined with limited capability for domestic uranium enrichment results in a U.S. nuclear power production planning environment similar to that of the first nuclear era. The U.S. thermal-spectrum molten-salt breeder reactor (TS-MSBR) program emerged during the first nuclear era as means to support rapid nuclear power expansion while minimizing demand on fissile resources. The primary reasons that the TS-MSBR program was discontinued in the 1970s were the comparatively large amount of required effort to mature its technology sufficiently for commercial deployment and the access to separated fissile material provided by the design of its integrated fuel cycle. The slowdown in U.S. electrical load growth after 1980 and the abundance of inexpensive fossil fuels inhibited reconsideration of TS-MSBR development for decades. The purpose of this discussion is to re-examine the value and technical challenges of TS-MSBRs with integrated fuel salt chemical processing considering the renewed need for rapid expansion of clean energy production worldwide, the current state of technology, the challenge of actinide wastes, and the continuing need to maintain a high degree of proliferation resistance and to integrate safeguards into the design.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Safety Concept and Safety Assessment for a HLW Repository in Bedded Salt in Germany - 18253

The German site selection act for a repository for vitrified HLW and SNF demands the consideration of various host rock formations for deep geological disposal. One of the eligible and presently investigated host rock formations is bedded rock salt. Within the framework of the national R and D project KOSINA the scientific bases for the design and safety assessment of a repository for HLW and SNF in bedded salt formations were provided. The research findings presented in this paper include the formulation of a safety concept and safety demonstration concept as well as exemplary radiological consequences analysis for a generic repository in bedded rock salt formations. The safety concept describes in a verbal, argument-based way how the natural conditions, processes and technical measures at large yield a status of safety. Fundamental principle of the safety concept is the concentration and containment of the radioactive and other pollutants in the waste in the containment providing rock zone (CRZ), which ensures isolation from the biosphere. Based on the principle of safe containment inside the CRZ guiding principles, design objectives and strategic measures are derived. The safety demonstration concept describes the means, such as analyses and arguments, which are used in the safety case to demonstrate the safety of a repository system in bedded salt on the basis of the safety concept and its guiding principles and design objectives. The decisive elements are: the demonstration of integrity of the geological barrier, the demonstration of integrity of the geotechnical barriers, the scenario analysis, and the evaluation of the identified scenarios. These elements are complemented in the safety demonstration by concepts on how to consider criticality, non-radiological protection goals and operational safety. The radiological consequences analysis primarily consists of the calculation of the radiological safety indicator for different test cases and scenarios for the various repository design and waste emplacement options. Within the KOSINA project the disposal concepts of drift disposal, horizontal and vertical borehole disposals were investigated in detail by means of computational flow and transport modelling of the repository mine (near field) and assessment of the radiological consequences (biosphere model). The applied software package RepoTREND is introduced; the modelling concept and employed radiological indicators are explained. Examples of the modelling results for the reference cases of the drift disposal repository concept for bedded salt will be given, demonstrating the capabilities of the model and the applicability to close-to-reality repository systems for deep geological disposal. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Results for the September Bimonthly Calendar Year 2021 Tank 50 Salt Solution Sample

In this Technical Report, the chemical and radionuclide contaminant results from the 2021 September bimonthly sample of Tank 50 salt solution are presented in tabulated form. The information from this characterization will be used by Savannah River Remediation (SRR) for the transfer of aqueous waste from Tank 50 to the Saltstone Production Facility (SPF), where the waste will be treated and disposed in the Saltstone Disposal Facility. This Technical Report compares results, where applicable, to SPF Waste Acceptance Criteria (WAC) Limits and Targets that were established at the time the Tank 50 sample was obtained. The chemical and radionuclide contaminant results from the characterization of the 2021 September bimonthly sampling of Tank 50 were requested by SRR personnel via a Task Technical Request (TTR) and details of the testing are presented in the Savannah River National Laboratory (SRNL) Task Technical and Quality Assurance Plan (TTQAP). This Technical Report is the TTR deliverable relating Salt Solution Analysis from the SRR request.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Results for the March Bimonthly Calendar Year 2022 Tank 50 Salt Solution Sample

In this Technical Report, the chemical and radionuclide contaminant results from the 2022 March bimonthly sample of Tank 50 salt solution are presented in tabulated form. The information from this characterization will be used by Savannah River Mission Completion (SRMC) for the transfer of aqueous waste from Tank 50 to the Saltstone Production Facility (SPF), where the waste will be treated and disposed in the Saltstone Disposal Facility. This Technical Report compares results, where applicable, to SPF Waste Acceptance Criteria (WAC) LIMITS and TARGETS that were established at the time the Tank 50 sample was obtained. The chemical and radionuclide contaminant results from the characterization of the 2022 March bimonthly sampling of Tank 50 were requested by SRMC personnel via a Task Technical Request (TTR) and details of the testing are presented in the Savannah River National Laboratory (SRNL) Task Technical and Quality Assurance Plan (TTQAP). This Technical Report is the TTR deliverable relating Salt Solution Analysis from the SRMC request.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Reevaluating the Thermal-Spectrum Molten Salt Breeder Reactor Fuel Cycle in a Modern Context [Slides]

Thermal-Spectrum Molten-Salt Breeder Reactors (TS-MSBRs) can have highly advantageous characteristics. There is potential for excellent safety, actinide resource utilization, proliferation resistance, waste generation, and exergy characteristics. Realizing advantageous characteristics derives from a combination of proper design/engineering and inherent properties. Grossly unacceptable properties are possible with poor design choices. TS-MSBR designs and technologies remain immature. The United States has not had a focused TS-MSBR program in nearly 50 years. TS-MSBRs have progressed due to: (1) technology development in related areas (fusion, materials, instrumentation); (2) general, worldwide molten-salt reactor (MSR) development activities; (3) molten-salt property measurement and evaluation; and (4) safety evaluation methods and performance-based, technology neutral licensing.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Sustainable Urban Mining of Critical Elements from Magnet and Electronic Wastes

Here, we created a straightforward and environment-friendly process for acid-free leaching of rare-earth elements and cobalt, which are vital materials, from waste magnet materials. The process also allows for selective leaching of rare-earth elements from magnet-containing electronic wastes, such as end-of-life hard disk drives and electric motors. The use of copper salts eliminates the use of volatile toxic acids in the dissolution and separation processes, which provides for a more eco-friendly approach to recovering critical elements and a safer work environment. Recovered critical materials were shown to be suitable for reinsertion into the materials supply chain.

36 MATERIALS SCIENCE↗

Saltstone Third Quarter Calendar Year 2018 (3QCY18) Toxicity Characteristics Leaching Procedure (TCLP) Results

Production Facility (SPF). Salt solution is treated at SPF and disposed of in the Saltstone Disposal Facility (SDF). A SDF waste form (saltstone) was prepared in the Savannah River National Laboratory (SRNL) from the Tank 50 Waste Acceptance Criteria (WAC) sample and Z-Area premix material for the third quarter of calendar year 2018 (3QCY18). Results from this memorandum support Task 2: ‘Grout Leaching Analyses’ of the Task Technical Request (TTR) prepared by Savannah River Remediation (SRR). After a 28 day cure, a sample of the SDF waste form was collected and shipped to a certified laboratory for analysis using the Toxicity Characteristic Leaching Procedure (TCLP) The 3QCY18 saltstone sample met the South Carolina (SC) Code of Regulations for Hazardous Waste Management Regulations (HWMR) 61-79.261.24 and 61-79-268.48 requirements for a non-hazardous waste form with respect to Resource Conservation and Recovery Act (RCRA) metals and Underlying Hazardous Constituents (UHCs), and also met the SPF WAC.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

In-plant testing of membranes to treat electroplating wastewater

This is the final report submitted for the work performed under the NASA Cooperative Agreement NCC3-301 for the project entitled 'In-Plant Testing of Membranes To Treat Electroplating Waste water'. The main objective of the research project was to determine if the crosslinked polyacrylic acid salt films developed by NASA scientists could be used for heavy metal removal from the wastewater generated by the metals-finishing or electroplating industry. A variety of tasks identified in the original proposal were completed. These included: (1) analysis of our industrial partner Aetna Plating's zinc electroplating process and its wastewater treatment needs for zinc removal; (2) design and construction of a laboratory-scale unit to continuously supply and remove the ion exchange films from the zinc wastewater; (3) performance of a series of runs on such a unit to determine its operating characteristics; and (4) design of a prototype unit for use at the industrial site. In addition, there were a number of tasks that had not been identified in the original proposal but were later judged to be necessary for the successful completion of the project. These were: (1) batch equilibrium and kinetic experiments with analysis of the experimental results to accurately determine the equilibrium and kinetic parameters for the ion exchange films; (2 ) simulation studies for proper design of the prototype unit; and (3) preliminary runs to exchange the films from H form to Calcium form.

Shah, D. B.↗

Development of a Catalytic Wet Air Oxidation Method to Produce Feedstock Gases from Waste Polymers

Given the high cost of space launch, the repurposing of biological and plastic wastes to reduce the need for logistical support during long distance and long duration space missions has long been recognized as a high priority. Described in this paper are the preliminary efforts to develop a wet air oxidation system in order to produce fuels from waste polymers. Preliminary results of partial oxidation in near supercritical water conditions are presented. Inherent corrosion and salt precipitation are discussed as system design issues for a thorough assessment of a second generation wet air oxidation system. This work is currently being supported by the In-Situ Resource Utilization Project.

Kulis, Michael J.↗