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At least 559 records · Page 31

Laminates and reinforced metals

A selective review is presented of the state of the art of metallic laminates and fiber reinforced metals called metallic matrix laminates (MMLs). Design and analysis procedures that are used for, and typical structural components that have been made from MMLs are emphasized. Selected MMLs, constituent materials, typical material properties and fabrication procedures are briefly described, including hybrids and superhybrids. Advantages, disadvantages, and special considerations required during design, analysis, and fabrication of MMLs are examined. Tabular and graphical data are included to illustrate key aspects of MMLs. Appropriate references are cited to provide a selective bibliography of a rapidly expanding and very promising research and development field.

Chamis, C. C.↗

Contact law and impact responses of laminated composites

Static identation tests were performed to determine the law of contact between a steel ball and glass/epoxy and graphite/epoxy laminated composites. For both composites the power law with an index of 1.5 was found to be adequate for the loading curve. Substantial permanent deformations were noted after the unloading. A high order beam finite element was used to compute the dynamic contact force and response of the laminated composite subjected to the impact of an elastic sphere. This program can be used with either the classical Hertzian contact law or the measured contact law. A simple method is introduced for estimating the contact force and contact duration in elastic impacts.

Sun, C. T.↗

Creep and creep rupture of laminated graphite/epoxy composites

An incremental numerical procedure based on lamination theory is developed to predict creep and creep rupture of general laminates. Existing unidirectional creep compliance and delayed failure data is used to develop analytical models for lamina response. The compliance model is based on a procedure proposed by Findley which incorporates the power law for creep into a nonlinear constitutive relationship. The matrix octahedral shear stress is assumed to control the stress interaction effect. A modified superposition principle is used to account for the varying stress level effect on the creep strain. The lamina failure model is based on a modification of the Tsai-Hill theory which includes the time dependent creep rupture strength. A linear cumulative damage law is used to monitor the remaining lifetime in each ply.

Dillard, D. A.↗

Silicone modified resins for graphite fiber laminates

Six silicone modified resins were selected for evaluation in unidirectional filament wound graphite laminates. Neat samples of these resins had 1,000 C char residues of 6-63%. The highest flexural values measured for the laminates were a strength of 1,220 MPa and a modulus of 105 GPa. The highest interlaminar shear strength was 72 MPa.

Frost, L. W.↗

Sudden bending of a cracked laminate

The intensification of stresses near a through crack in the laminate that suddenly undergoes bending is investigated. A dynamic plate theory is developed which includes the effects of material inhomogeneity in the thickness direction and realistic crack edge stress singularity and distribution. Numerical examples indicate that (1) the crack moment intensity tends to decrease as the crack length to laminate thickness is increased, and (2) the average load intensity transmitted to a through crack can be reduced by making the inner layers to be stiffer than the outer layers.

Sih, G. C.↗

On failure modes in finite width angle ply laminates

The results of a failure analysis of finite width (+ or - theta)s T300/5208 graphite-epoxy laminates subjected to thermal curing loads and applied tensile strain are presented. Stress distributions obtained from linear elastic and linear thermoelastic finite element stress analyses are used in conjunction with the tensor polynomial failure criterion to predict the mode and location of first failure in laminates with fiber angles ranging from five to seventy-five degrees. It is shown that the mode of failure is predominantly interlaminar shear for small fiber angles, shifts to combined interlaminar normal, in-plane shear and in-plane normal for intermediate angles, and is primarily transverse tension for large fiber angles. The location of initial failure shifts from the (+ or - theta)s interface for small fiber angles to the midplane for large fiber angles.

Herakovich, C. T.↗

Three-dimensional analysis of 0/90s and 90/0s laminates with a central circular hole

Stress distributions were calculated near a circular hole in laminates, using a three dimensional finite element analysis. These stress distributions were presented three ways: through the thickness at the hole boundary, along radial lines at the 0/90 and 90/0 interfaces, and around the hole at these interfaces. The interlaminar normal stress, and the shear stress, distributions had very steep gradients near the hole boundary, suggesting interlaminar stress singularities. The largest compressive stress occurred at about 60 deg from the load axis. A simple procedure was introduced to calculate interlaminar stresses near the hole boundary. It used stresses calculated by an exact two dimensional analysis of a laminate with a hole as input to a quasi three dimensional model. It produced stresses that agreed closely with those from the three dimensional finite element model.

Raju, I. S.↗

Edge delamination in angle-ply composite laminates, part 5

A theoretical method was developed for describing the edge delamination stress intensity characteristics in angle-ply composite laminates. The method is based on the theory of anisotropic elasticity. The edge delamination problem is formulated using Lekhnitskii's complex-variable stress potentials and an especially developed eigenfunction expansion method. The method predicts exact orders of the three-dimensional stress singularity in a delamination crack tip region. With the aid of boundary collocation, the method predicts the complete stress and displacement fields in a finite-dimensional, delaminated composite. Fracture mechanics parameters such as the mixed-mode stress intensity factors and associated energy release rates for edge delamination can be calculated explicity. Solutions are obtained for edge delaminated (theta/-theta theta/-theta) angle-ply composites under uniform axial extension. Effects of delamination lengths, fiber orientations, lamination and geometric variables are studied.

Wang, S. S.↗

Boundary-layer effects in composite laminates: Free-edge stress singularities, part 6

A rigorous mathematical model was obtained for the boundary-layer free-edge stress singularity in angleplied and crossplied fiber composite laminates. The solution was obtained using a method consisting of complex-variable stress function potentials and eigenfunction expansions. The required order of the boundary-layer stress singularity is determined by solving the transcendental characteristic equation obtained from the homogeneous solution of the partial differential equations. Numerical results obtained show that the boundary-layer stress singularity depends only upon material elastic constants and fiber orientation of the adjacent plies. For angleplied and crossplied laminates the order of the singularity is weak in general.

Wanag, S. S.↗

Tensile stress-strain behavior of graphite/epoxy laminates

The tensile stress-strain behavior of a variety of graphite/epoxy laminates was examined. Longitudinal and transverse specimens from eleven different layups were monotonically loaded in tension to failure. Ultimate strength, ultimate strain, and strss-strain curves wee obtained from four replicate tests in each case. Polynominal equations were fitted by the method of least squares to the stress-strain data to determine average curves. Values of Young's modulus and Poisson's ratio, derived from polynomial coefficients, were compared with laminate analysis results. While the polynomials appeared to accurately fit the stress-strain data in most cases, the use of polynomial coefficients to calculate elastic moduli appeared to be of questionable value in cases involving sharp changes in the slope of the stress-strain data or extensive scatter.

Garber, D. P.↗

Behavior of damaged graphite/epoxy laminates under compression loading

The influence of three different resin systems on the damage tolerance of graphite/polymer laminates was evaluated. Testing consisted of both static compression and cyclic compression evaluation of 10.2 by 15.2 by 0.5 cm (4 by 6 by 0.2 in) laminates with circular holes, simulated delaminations, and low velocity impact. Damage growth under steadily increasing compression and cyclic compression loading was monitored. Damage size and impact-induced failures for the three materials were compared. Of the three material systems evaluated, the one most tolerant to impact damage exhibited the least delamination within the cross section due to impact, the highest transverse tension strain to failure, and the largest crack opening force, as determined from double cantilever beam tests.

Byers, B. A.↗

Three dimensional finite element analysis of damage accumulation in composite laminate

A three dimensional finite-element computer program has been developed to analyze layered fiber-reinforced composite laminate. This program is capable of: (1) calculating the detailed stress distribution, (2) identifying the damage zone and mode of failure, (3) analyzing the damage accumulation, and (4) determining the ultimate strength of the composite laminate.

Lee, J. D.↗

Boundary-layer effects in composite laminates. I - Free-edge stress singularities. II - Free-edge stress solutions and basic characteristics

The fundamental nature of the boundary-layer effect in fiber-reinforced composite laminates is formulated in terms of the theory of anisotropic elasticity. The basic structure of the boundary-layer field solution is obtained by using Lekhnitskii's stress potentials (1963). The boundary-layer stress field is found to be singular at composite laminate edges, and the exact order or strength of the boundary layer stress singularity is determined using an eigenfunction expansion method. A complete solution to the boundary-layer problem is then derived, and the convergence and accuracy of the solution are analyzed, comparing results with existing approximate numerical solutions. The solution method is demonstrated for a symmetric graphite-epoxy composite.

Wang, S. S.↗

Better Thermal Insulation in Solar-Array Laminators

Glass marbles improve temperature control. Modified vacuum laminator for photovoltaic solar arrays includes thermal insulation made of conventional glass marbles. Marbles serve as insulation for temperature control of lamination process at cure temperatures as high as 350 degrees F. Used to replace original insulation made of asbestos cement.

Burger, D. R.↗

Fabrication of Multi-Ply Birefringent Fibrous Composite Laminates

Fabrication method produces unidirectional, multi-ply, transparent birefringent fibrous composite laminates for use in macromechanical stress analysis conducted by means of anisotropic photoelasticity. New laminates glass-fiber-reinforced plastics for which matrix and fibers have same index of refraction. Method utilized in structural applications of composites.

Daniel, I.↗

Dynamic responses of graphite/epoxy laminated beam to impact of elastic spheres

Wave propagation in 90/45/90/-45/902s and 0/45/0/-45/02s laminates of a graphite/epoxy composite due to impact of a steel ball was investigated experimentally and also by using a high order beam finite element. Dynamic strain responses at several locations were obtained using strain gages. The finite element program which incorporated statically determined contact laws was employed to calculate the contact force history as well as the target beam dynamic deformation. The comparison of the finite element solutions with the experimental data indicated that the static contact laws for loading and unloading (developed under this grant) are adequate for the dynamic impact analysis. It was found that for the 0/45/0/-45/02s laminate which has a much larger longitudinal bending rigidity, the use of beam finite elements is not suitable and plate finite element should be used instead.

Sun, C. T.↗

Strain energy release rate analysis of cyclic delamination growth in compressively loaded laminates

Delamination growth in compressively loaded composite laminates was studied analytically and experimentally. The configuration used was a laminate with an across-the-width delamination. An approximate super-position stress analysis was developed to quantify the effects of various geometric, material, and load parameters on mode 2 and mode 2 strain energy release rates G sub/1 and G sub 2, respectively. Calculated values of G sub 1 and G sub 2 were then compared with measured cyclic delamination growth rates to determine the relative importance of G sub 1 and G sub 2. High growth rates were observed only when G sub 1 was large. However, slow growth was observed even when G sub 1 was negligibly small. This growth apparently was due to a large value of G sub 2.

Whitcomb, J. D.↗

Design and evaluation of low-cost laminated wood composite blades for intermediate size wind turbines: Blade design, fabrication concept, and cost analysis

As part of a program to reduce wind turbine costs, an evaluation was conducted of a laminated wood composite blade for the Mod-OA 200 kW wind turbine. The effort included the design and fabrication concept for the blade, together with cost and load analyses. The blade structure is composed of laminated Douglas fir veneers for the primary spar and nose sections, and honeycomb cored plywood panels for the trailing edges sections. The attachment of the wood blade to the rotor hub was through load takeoff studs bonded into the blade root. Tests were conducted on specimens of the key structural components to verify the feasibility of the concept. It is concluded that the proposed wood composite blade design and fabrication concept is suitable for Mod-OA size turbines (125-ft diameter rotor) at a cost that is very competitive with other methods of manufacture.

Lieblein, S.↗