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At least 577 records · Page 32

Three-dimensional numerical predictions of the flow behind a rearward-facing-step in a supersonic combustor

A CFD code was developed to compute the mixing and combustion of hydrogen fuel in the turbulent flow fields of scramjets. The code is based on the complete Reynold's time-averaged three-dimensional Navier-Stokes equations, and chemical species equations. The code includes a global finite rate hydrogen-air chemical reaction model and the Baldwin-Lomax (1978) turbulence model. The validity of this CFD code was demonstrated by comparing computed results from the code with existing data for three configurations, each containing an important feature of the scramjet combustor flow. The code was then applied to the reacting flow field in a complex combustor model in which hydrogen fuel was injected transversely into a supersonic hot airstream through several fuel injectors.

Uenishi, K.↗

Effects of scale on supersonic combustor performance

A series of tests has been carried out to investigate the effects of various scale parameters on the direct connect scramjet combustor performance. The calculated combustion efficiency appears to be independent of scale for the same geometry, but tests with more precise scaling of the entire combustor are required to verify this. Combustion, however, can be strongly dependent on geometry for the same scale. It is suggested that the beneficial aspects of certain geometric or scale variations can be combined to improve the overall performance.

Diskin, Glenn S.↗

Combustor-diffuser interaction program

A collection of empirical and analytical design methodology on combustor-diffuser systems was completed. A fully elliptic code was selected for analyzing the combustor-diffuser interaction. Analytical model predictions were obtained for all flow conditions at which Phase 2 tests will be conducted. These results will be compared with laser doppler velocimeter data. Furthermore, a generalized nonorthogonal grid system is being developed to accurately simulate complex wall shapes.

Srinivasan, R.↗

Numerical simulation of axisymmetric turbulent flow in combustors and diffusors

A method for predicting turbulent flow in combustors and diffusers is developed. The Navier-Stokes equations, incorporating a turbulence kappa-epsilon model equation, were solved in a nonorthogonal curvilinear coordinate system. The solution applied the finite volume method to discretize the differential equations and utilized the SIMPLE algorithm iteratively to solve the differenced equations. A zonal grid method, wherein the flow field was divided into several subsections, was developed. This approach permitted different computational schemes to be used in the various zones. In addition, grid generation was made a more simple task. However, treatment of the zonal boundaries required special handling. Boundary overlap and interpolating techniques were used and an adjustment of the flow variables was required to assure conservation of mass, momentum and energy fluxes. The numerical accuracy was assessed using different finite differencing methods, i.e., hybrid, quadratic upwind and skew upwind, to represent the convection terms. Flows in different geometries of combustors and diffusers were simulated and results compared with experimental data and good agreement was obtained.

Yung, Chain Nan↗

Unsteady heat transfer in turbine blade ducts: Focus on combustor sources

Thermal waves generated by either turbine rotor blades cutting through nonuniform combustor temperature fields or unsteady burning could lead to thermal fatigue cracking in the blades. To determine the magnitude of the thermal oscillation in blades with complex shapes and material compositions, a finite element Galerkin formulation has been developed to study combustor generated thermal wave propagation in a model two-dimensional duct with a uniform plug flow profile. The reflection and transmission of the thermal waves at the entrance and exit boundaries are determined by coupling the finite element solutions at the entrance and exit to the eigenfunctions of an infinitely long adiabatic duct. Example solutions are presented. In general, thermal wave propagation from an air passage into a metallic blade wall is small and not a problem. However, if a thermal barrier coating is applied to a metallic surface under conditions of a high heat transfer, a good impedance match is obtained and a significant portion of the thermal wave can pass into the blade material.

Baumeister, Kenneth J.↗

Numerical simulation of single and multiple jet interaction within a combustor

Single and multiple jet interaction in a combustor is simulated numerically to determine the effects of various k-epsilon models and boundary conditions as part of an attempt to understand the physics of the flow field inside the preburner of the Space Shuttle Main Engine. Due to the complexity of the physical and chemical phenomena involved, the model is simplified to two dimensions and a single-component nonreacting fluid. The computer code used is the modified TEACH code, which is a steady state isothermal fluid code using the SIMPLE algorithm. The physical validity and numerical accuracy of the model are established through comparisons with experimentally determined isothermal flow fields in a combustor.

Bai, S. Don↗

CFD prediction of the reacting flow field inside a subscale scramjet combustor

A three-dimensional, Reynolds-averaged Navier-Stokes CFD code has been used to calculate the reacting flowfield inside a hydrogen-fueled, subscale scramjet combustor. Pilot fuel was injected transversely upstream of the combustor and the primary fuel was injected transversely downstream of a backward facing step. A finite rate combustion model with two-step kinetics was used. The CFD code used the explicit MacCormack algorithm with point-implicit treatment of the chemistry source terms. Turbulent mixing of the jets with the airstream was simulated by a simple mixing length scheme, whereas near wall turbulence was accounted for by the Baldwin-Lomax model. Computed results were compared with experimental wall pressure measurements.

Chitsomboon, T.↗

Fabrication of strain-isolated ceramic coated combustor components

The use of strain-isolated ceramic coated material to produce an AGT1500 combustor scroll-shaped transition duct which requires no air for film cooling is investigated. The scroll receives the exhaust of the can-style combustor liner and turns it into the annular inlet of the high pressure gas producer turbine nozzle. Strain-isolation of plasma sprayed thermal barrier coating is achieved by placing a compliant pad between the structural base metal and the ceramic coating. The compliant pad is brazed to the metal structure. In order to achieve a good braze bond, the strain-isolating compliant pad and base metal must be closely matched in shape and tightly fixtured for joining. The complex geometry of the AGT1500 scroll makes it impractical to attack pads to the supporting structure in its finished shape. Instead the pads are brazed to flat stock and post-formed into scroll sections. While test samples were successfully post-formed, plasma sprayed, and subjected to cyclic heating, the forming of full scale parts by normal methods resulted in tearing of the Hastelloy-X base metal because of embrittlement by the braze material. Several solutions were explored which finally resulted in the successful forming of full scale scroll parts.

Rutter, S.↗

Investigation of the transient fuel preburner manifold and combustor

A computational fluid dynamics (CFD) model with finite rate reactions, FDNS, was developed to study the start transient of the Space Shuttle Main Engine (SSME) fuel preburner (FPB). FDNS is a time accurate, pressure based CFD code. An upwind scheme was employed for spatial discretization. The upwind scheme was based on second and fourth order central differencing with adaptive artificial dissipation. A state of the art two-equation k-epsilon (T) turbulence model was employed for the turbulence calculation. A Pade' Rational Solution (PARASOL) chemistry algorithm was coupled with the point implicit procedure. FDNS was benchmarked with three well documented experiments: a confined swirling coaxial jet, a non-reactive ramjet dump combustor, and a reactive ramjet dump combustor. Excellent comparisons were obtained for the benchmark cases. The code was then used to study the start transient of an axisymmetric SSME fuel preburner. Predicted transient operation of the preburner agrees well with experiment. Furthermore, it was also found that an appreciable amount of unburned oxygen entered the turbine stages.

Wang, Ten-See↗

Unsteady heat transfer in turbine blade ducts - Focus on combustor sources

Thermal waves generated by either turbine rotor blades cutting through nonuniform combustor temperature fields or unsteady burning could lead to thermal fatigue cracking in the blades. To determine the magnitude of the thermal oscillation in blades with complex shapes and material compositions, a finite element Galerkin formulation has been developed to study combustor generated thermal wave propagation in a model two-dimensional duct with a uniform plug flow profile. The reflection and transmission of the thermal waves at the entrance and exit boundaries are determined by coupling the finite element solutions at the entrance and exit to the eigenfunctions of an infinitely long adiabatic duct. Example solutions are presented. In general, thermal wave propagation from an air passage into a metallic blade wall is small and not a problem. However, if a thermal barrier coating is applied to a metallic surface under conditions of a high heat transfer, a good impedance match is obtained and a significant portion of the thermal wave can pass into the blade material.

Baumeister, K. J.↗

Wave combustors for trans-atmospheric vehicles

The Wave Combustor is an airbreathing hypersonic propulsion system which utilizes shock and detonation waves to enhance fuel-air mixing and combustion in supersonic flow. In this concept, an oblique shock wave in the combustor can act as a flameholder by increasing the pressure and temperature of the air-fuel mixture and thereby decreasing the ignition delay. If the oblique shock is sufficiently strong, then the combustion front and the shock wave can couple into a detonation wave. In this case, combustion occurs almost instantaneously in a thin zone behind the wave front. The result is a shorter, lighter engine compared to the scramjet. This engine, which is called the Oblique Detonation Wave Engine (ODWE), can then be utilized to provide a smaller, lighter vehicle or to provide a higher payload capability for a given vehicle weight. An analysis of the performance of a conceptual trans-atmospheric vehicle powered by an ODWE is given here.

Menees, Gene P.↗

A circular combustor configuration with multiple injection ports for mixing enhancement

A circular combustor design by Ghorashi (1988) which resembles a continuously-stirred tank reactor with multiple injection ports is presented with a view to the enhanced control of mixing, NO(x) reduction, and combustion efficiency maximization. Attention is given to the prototype apparatus for this type of circular combustor, which takes the form of a transparent cold-flow reactor for flow visualization studies under 'chemically frozen' conditions.

Ghorashi, B.↗

Wave combustors for trans-atmospheric vehicles

A performance analysis is given of a conceptual transatmospheric vehicle (TAV). The TAV is powered by a an oblique detonation wave engine (ODWE). The ODWE is an airbreathing hypersonic propulsion system which utilizes shock and detonation waves to enhance fuel-air mixing and combustion in supersonic flow. In this wave combustor concept, an oblique shock wave in the combustor can act as a flameholder by increasing the pressure and temperature of the air-fuel mixture, thereby decreasing the ignition delay. If the oblique shock is sufficiently strong, then the combustion front and the shock wave can couple into a detonation wave. In this case, combustion occurs almost instantaneously in a thin zone behind the wave front. The result is a shorter lighter engine compared to the scramjet. The ODWE-powered hypersonic vehicle performance is compared to that of a scramjet-powered vehicle. Among the results outlined, it is found that the ODWE trades a better engine performance above Mach 15 for a lower performance below Mach 15. The overall higher performance of the ODWE results in a 51,000-lb weight savings and a higher payload weight fraction of approximately 12 percent.

Menees, Gene P.↗

Primary zone dynamics in a gas turbine combustor

Fluid mechanical investigations simulating the flow in the primary zone of a gas turbine combustor are presented using three generic test rigs: (1) rotating pipe yielding a swirling jet of air; (2) primary zone model with a single swirler and various primary jet configurations, operated with air; and (3) two rectangular models of a (stretched-out) annular combustor with five swirlers in the backwall and with various primary jet configurations, one operated with air and the other with water. Concentration measurements are obtained using laser sheet imaging techniques and velocity measurements using a laser Doppler velocimeter. The results show recirculation zones, intense mixing, instabilities of the interacting jets and the presence of large random vortical motions. The flowfields are shown to exhibit bimodal behavior, have asymmetries despite symmetrical geometry and inlet conditions and display strong jet/swirler and swirler/swirler interactions.

Sullivan, J. P.↗

Experimental and computational study of the effect of shocks on film cooling effectiveness in scramjet combustors

This paper presents results from a study conducted to investigate the effect of incident oblique shocks on the effectiveness of a coolant film at Mach numbers, typical of those expected in a scramjet combustor at Mach 15 to 20 flight. Computations with a parabolic code are in good agreement with the measured pressures and heat fluxes, after accounting for the influence of the shock upstream of its point of impingement on the plate, and the expansion from the trailing edge of the shock generator. The test data shows that, for the blowing rates tested, the film is rendered largely ineffective by the shock. Computations show that coolant blowing rates five to ten times those tested are required to protect against shock-induced heating. The implications of the results to scramjet combustor design are discussed.

Kamath, Pradeep S.↗

A computational investigation of flow losses in a supersonic combustor

This computational investigation provides a detailed comparative study of both non-reacting and reacting supersonic combustor flow-fields and attendant flow losses. Three different injection configurations in the same combustor are examined; a swept-sided ramp with base hydrogen injection, a straight ramp with base hydrogen injection and a thirty-degree downstream directed wall jet. Detailed comparisons are made with available reacting experimental data for the swept and the unswept ramps. A seven reaction, seven species reaction model as well as a global (one reaction) model are used for all three reacting cases. Relative performance (as measured by thrust) of all cases are described. Details of the flow, mixing, and combustion processes are discussed.

Riggins, David W.↗

Measurements in an annular combustor-diffuser system

Results of three-component Laser Doppler Velocimeter (LDV) measurements in an annular combustor-diffuser system are presented in this paper. The LDV measurements were made at several locations in the prediffuser and dump regions of the combustor-diffuser test rig for three different inlet velocity profiles. The prediffuser average inlet Mach number was maintained at 0.305 during these tests. The LDV data are compared with predictions obtained from a boundary-fitted, two-dimensional elliptic analytical model. The agreement between the LDV data and the predicted results is very good for mean velocities. However, measured turbulence intensities are higher than the predicted values in the region adjacent to the prediffuser walls.

Srinivasan, R.↗

Development of a combustor analytical design methodology for liquid rocket engines

The development of a user friendly computerized methodology for the design and analysis of liquid propellant rocket engine combustion chambers is described. An overview of the methodology, consisting of a computer program containing an appropriate modular assembly of existing industry wide performance and combustion stability models, is presented. These models are linked with an interactive front end processor enabling the user to define the performance and stability traits of an existing design (point analysis) or to create the essential design features of a combustor to meet specific performance goals and combustion stability (point design). Plans for demonstration and verification of this methodology are also presented. These plans include the creation of combustor designs using the methodology, together with predictions of the performance and combustion stability for each design. A verification test program of 26 hot fire tests with up to four designs created using this methodology is described. This testing is planned using LOX/RP-1 propellants with a thrust level of approx. 220,000 N (50,000 lbf).

Pieper, Jerry L.↗