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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 577 records · Page 32

Characterization of Flat-Plate Heat Pipe Functionality for Fuel Cell Application

For many exothermic systems such as proton exchange membrane (PEM) fuel cells, cooling is necessary to maintain consistent and uniform operating temperatures which are generally in the range of 60 to 80°C. A potential solution is a heat pipe employing the principle of conduction in combination with a phase change. The purpose of this study was to fully characterize the operation of a heat pipe with unique geometry designed for fuel cell heat removal at operating temperatures up to 100°C and to assess the suitability of the resulting performance for cooling system integration. Test variables consist of cold sink thermal contact conductance coefficient improving material usage, heat rejection temperature, contact pressure and area, heat pipe orientation, operational hours, and variability between units. The test results showed that heat pipe performance improves through increased condenser and heat sink contact pressure, thermal contact coating usage, greater condenser area utilization, and colder heat sink temperature. Higher initial heat pipe temperature and greater age or operation time reduce the heat pipe capabilities. Placing the condenser lower than the evaporator is the only heat pipe orientation that affects evaporator plate temperature. Condensing fluid in the lower section reduces heat transfer capacity as that orientation requires liquid water to transport by wicking against gravity.

Smith, Phillip J.↗

Transition Induced by Tandem Rectangular Roughness Elements on a Supersonic Flat Plate

The flow behind two rectangular roughness elements with a height approximately 38-41 percent of the boundary layer thickness was examined with a hot-wire probe. The rectangular roughness elements are oriented so that one element was at a plus 45-degree angle relative to the leading edge of the plate. A second roughness element was placed 7.16 millimeters downstream of the first one with either the same orientation relative to the leading edge of the plate, or an opposing orientation of minus 45 degrees from the leading edge. Mean mass-flux and total-temperature profiles of the flow field downstream of the tandem roughness elements were examined for mean-flow distortion. Using streak strength as a measure of mean-flow distortion, the tandem roughness elements had approximately the same amount of distortion, regardless of their relative orientation. Mass-flux fluctuation profiles show that the dominant mode downstream of the tandem roughness elements with the same orientation was similar to that of a single roughness element and centered at a frequency of approximately 55 kilohertz (kHz). The dominant instability downstream of the tandem roughness elements with opposing orientation was centered at a frequency of 65 kHz and grew more slowly than the instabilities behind the single roughness element.

Chou, Amanda↗

Transition Induced by an Egg-Crate Roughness on a Flat Plate in Supersonic Flow

Measurements were made in the wake of a roughness patch with a hot wire to determine mode shapes and frequencies of the dominant instabilities. The egg-crate roughness pattern is an analytic function described by a sinusoidal equation, similar to arrays of discrete elements that are positioned in a spanwise and streamwise grid, which were considered in previous computations. This is an intermediate configuration toward understanding the underlying physics of pseudorandom distributed roughness. At a freestream unit Reynolds number of10.8×106/m, the boundary layer did not transition within the measurement region. The largest amplitude boundary layer instability was centered near 53 kHz and appeared to be similar to an antisymmetric mode centered behind the region downstream of all of the peaks in the egg-crate roughness. This mode was similar to a mode found to have the highest N factor in previous computational studies. At a freestream unit Reynolds number of12.6×106/m, the boundary layer transitioned to turbulence. The dominant instability was centered near 74 kHz and grew linearly before saturating and breaking down. The mode shape of the 74-kHz mode was again an antisymmetric mode centered behind all of the peaks in the egg-crate roughness.

Amanda Chou↗

Instabilities in the Wake of Roughness on a Flat Plate in a Quiet Supersonic Tunnel

Roughness-induced transition is an unavoidable reality in practical high-speed vehicles. Typical prediction of transition due to roughness include algebraic correlations and, more recently, semi-empirical methods. In the NASA Langley Research Center Supersonic Low Disturbance Tunnel, a Mach 3.5 quiet tunnel, several transition experiments have been performed in the past decade to better understand the mechanisms by which small roughness causes transition in a supersonic boundary layer. The study started first with isolated roughness elements of different planforms and shapes and progressed to increasingly more complicated geometries before arriving at a pseudorandom roughness, defined by an analytic function. Concurrent computational efforts progressed with these studies as well, starting with the use of linear stability theory and progressing to the use of harmonic linearized Navier-Stokes to predict the growth of boundary layer stabilities.

Amanda Chou↗

Transitional Flow in the Wake of a Pseudorandom Roughness on a Supersonic Flat Plate

Prediction of roughness-induced transition is a practical requirement for the optimized design of high-speed vehicles, which rely on a reduction of thermal stresses and drag for higher performance. This reduction is affected by boundary layer transition, which on real vehicles may be caused by unavoidable roughness such as inherent surface material roughness and deterioration or roughness in the form of sensing elements, fasteners, etc. A better understanding of transition resulting from roughness can help inform acceptable manufacturing tolerances or maintenance requirements on real vehicles.

Amanda Chou↗

Effects of Downstream Vortex Generators on Film Cooling a Flat Plate Fed by Crossflow

This presentation describes experimental and CFD results of a novel idea to improve film cooling effectiveness. This concept involves downstream vortex generators to control counter-rotating vortices that can degrade discrete film cooling jets. The performance can be influenced significantly by how the coolant is supplied to the film cooling holes. In this paper, the effects of a coolant supply channel that is normal to the hot gas path are investigated and discussed.

Straub, Douglas↗

Empirical Formula for Puncture Energy of Flat Metal Plates by a Cylindrical Flat Punch

Impact problems of plate-like parts by punch-like objects with relatively large mass moving at slow speeds of a few feet per second constitute a subset of impact problems of interest at Sandia. This is in contrast to small objects moving in the range of hundreds or thousands of feet per second or higher. The objective of this work is to develop a simple formula that can be used to estimate a lower bound for the puncture energy of metal plates impacted by cylindrical, essentially rigid punches of circular cross-section and at nose. Such geometry is used as a basis in the design of puncture mitigation barriers or procedures. This was accomplished by deriving an expression using non-dimensional analysis and then calibrating it based on tests results in the range of speeds of interest. Lower bounds can then be determined based on confidence intervals or factors of safety.

36 MATERIALS SCIENCE↗

Various Types of Defects Detection in Flat and Curved Laminated Composite Plates using Nonintrusive Lamb Wave System

Composite materials are widely used in aerospace industries due to their light weight, strength, and various other desired properties. However, they are susceptible to various defects occurring during the manufacturing process or in service. Typical defects include porosity, wrinkles, and delamination. Nondestructive means of detection of the defects at any stage are of great importance to ensure quality and safety of composite structures. A nonintrusive removeable Lamb wave system and accompanied methodology that is not material-dependent is presented in this paper to detect various types of typical defects in laminated composite plates, flat or curved. Through multidimensional data acquisition and processing, abnormality in waves caused by defects is captured and presented in inspection images. The methodologies are demonstrated in 2 cases: flat plate with wrinkles, and curved plate with delamination. Overall the results show that Lamb waves using the piezoelectric transducer and laser vibrometer system can be used for various types of defects inspection in flat or curved composite plates.

composite structures↗

An analysis of the booster plume impingement environment during the space shuttle nominal staging maneuver

An experimental study of the plume impingement heating on the space shuttle booster afterbody resulting from the space shuttle orbiter engine plumes was conducted. The 1/100-scale model tests consisted of one and two orbiter engine firings on a flat plate, a flat plate with a fin, and a cylinder model. The plume impingement heating rates on these surfaces were measured using thin film heat transfer gages. Results indicate the engine simulation is a reasonable approximation to the two engine configuration, but more tests are needed to verify the plume model of the main engine configuration. For impingment, results show models experienced laminar boundary layer convective heating. Therefore, tests at higher Reynolds numbers are needed to determine impingment heating.

Wojciechowski, C. J.↗

Experimental Technique and Assessment for Measuring the Convective Heat Transfer Coefficient from Natural Ice Accretions

A technique was developed to cast frozen ice shapes that had been grown on a metal surface. This technique was applied to a series of ice shapes that were grown in the NASA Lewis Icing Research Tunnel on flat plates. Nine flat plates, 18 inches square, were obtained from which aluminum castings were made that gave good ice shape characterizations. Test strips taken from these plates were outfitted with heat flux gages, such that when placed in a dry wind tunnel, can be used to experimentally map out the convective heat transfer coefficient in the direction of flow from the roughened surfaces. The effects on the heat transfer coefficient for both parallel and accelerating flow will be studied. The smooth plate model verification baseline data as well as one ice roughened test case are presented.

Masiulaniec, K. Cyril↗

Validation of Heat Transfer and Film Cooling Capabilities of the 3-D RANS Code TURBO

The capabilities of the 3-D unsteady RANS code TURBO have been extended to include heat transfer and film cooling applications. The results of simulations performed with the modified code are compared to experiment and to theory, where applicable. Wilcox s k-turbulence model has been implemented to close the RANS equations. Two simulations are conducted: (1) flow over a flat plate and (2) flow over an adiabatic flat plate cooled by one hole inclined at 35 to the free stream. For (1) agreement with theory is found to be excellent for heat transfer, represented by local Nusselt number, and quite good for momentum, as represented by the local skin friction coefficient. This report compares the local skin friction coefficients and Nusselt numbers on a flat plate obtained using Wilcox's k-model with the theory of Blasius. The study looks at laminar and turbulent flows over an adiabatic flat plate and over an isothermal flat plate for two different wall temperatures. It is shown that TURBO is able to accurately predict heat transfer on a flat plate. For (2) TURBO shows good qualitative agreement with film cooling experiments performed on a flat plate with one cooling hole. Quantitatively, film effectiveness is under predicted downstream of the hole.

Shyam, Vikram↗