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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 577 records · Page 32

HTTR-GT/H2 test plant - conceptual design study on new intermediate heat exchanger - 18747

Japan Atomic Energy Agency is developing a nuclear cogeneration demonstration test facility named HTTR-GT/H2 that is connected to the existing test reactor HTTR. In the facility, an intermediate heat exchanger (IHX) at maximum service temperature of 900 deg. C is to be newly constructed to supply the high temperature helium flows to both the helium gas turbine system and the hydrogen production system. The conceptual design study on the IHX is conducted considering the future application to the Gas Turbine High Temperature Reactor 300 Cogeneration (GTHTR300C). Several new concepts are proposed and incorporated in the demonstrating IHX design in order to (1) ease integration of the IHX with the gas turbine system to simplify the cogeneration plant layout; (2) allow conventional low-cost steel for construction of the IHX pressure vessel and nozzles; (3) flexibility to accommodate thermal expansion of the bundle and internal structures.; (4) maintaining the structural integrity at elevated service temperature range. This paper describes the conceptual design study results for the IHX and technical issues to be solved in the future design phases. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Analysis of hafnium configuration of FLUOLE-2 program - 25409

The purpose of this paper is to present an analysis of the hafnium configuration of FLUOLE-2 program. FLUOLE-2 is a set of benchmark-type experiments dedicated to neutron attenuation analysis with the aim of improving the TRIPOLI-4{sup R} Monte Carlo code validation and industrial neutron physics scheme. The CEA developed this program, with the support of EDF, in order to be representative of 900 and 1450 MWe Pressurized Water Reactors operated in France. For that purpose, different stainless steel structures have been designed and appropriately positioned inside the EOLE facility located at Cadarache CEA center. EOLE is a pool type zero power reactor, composed of a cylindrical aluminum vessel with an over-structure of stainless steel, that is able to contain various types of core and related structures. The FLUOLE-2 core has been designed as a 29 x 29 pins square lattice of fuel rods. Different kind of dosimeters (cobalt, gold, tin, rhodium, indium, iron, nickel, titanium, aluminum, and vanadium) were irradiated inside and outside the core. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Development of a Framework and Methodology for an Advanced Reactor Materials Environmental Effects Design Guide

Advanced non-light-water reactor components may operate at elevated temperature while experiencing cyclic loading, significant neutron irradiation, and exposure to reactor coolant. ASME Boiler and Pressure Vessel Code, Section III, Division 5, provides design rules for elevated-temperature service but does not include specific procedures to account for environmental effects on material properties. This report develops an initial framework and methodology for an Environmental Effects Design Guide (EEDG) focused on neutron irradiation; coolant-environment effects are reserved for future work. The proposed approach treats irradiation as a property-based overlay on the existing Division 5 design process, with two routes: a sparse-data route applying two reduction factors — FCR on creep-rupture strength and FF on fatigue life — for the creep-fatigue evaluations that typically control the design of advanced high-temperature reactor components, and a fuller framework developing the property-to-rule chain across the four Division 5 checks (primary load, strain limits and ratcheting, creep-fatigue, and buckling), together with swelling and weldments as scope items. Both routes are scoped by an in-pile qualification that restricts the use of post-irradiation-examination-derived properties in regimes where an in-pile mechanism could control the design outcome. Illustrative outputs derived on a compiled annealed Type 316 database — FCR ≈ 0.78–0.86 and FF ≈ 0.4 — demonstrate the calculation method within that specific dataset. The framework is an initial, testable design-rule concept; it identifies a practical path for preliminary design evaluations under sparse data and the material data and testing needed to develop the framework further.

Barua, Bipul (ORCID:0000000247184113)↗

Nuclear characteristics of a fissioning uranium plasma test reactor with light-water cooling

An analytical study was performed to determine a design configuration for a cavity test reactor. Test section criteria were that an average flux of 10 to the 15th power neutrons/sq cm/sec (E less than or equal to 0.12 eV) be supplied to a 61-cm-diameter spherical cavity at 200-atm pressure. Design objectives were to minimize required driver power, to use existing fuel-element technology, and to obtain fuel-element life of 10 to 100 full-power hours. Parameter calculations were made on moderator region size and material, driver fuel arrangement, control system, and structure in order to determine a feasible configuration. Although not optimized, a configuration was selected which would meet design criteria. The driver fuel region was a cylindrical annular region, one element thick, of 33 MTR-type H2O-cooled elements (Al-U fuel plate configuration), each 101 cm long. The region between the spherical test cavity and the cylindrical driver fuel region was Be (10 vol. % H2O coolant) with a midplane dimension of 8 cm. Exterior to the driver fuel, the 25-cm-thick cylindrical and axial reflectors were also Be with 10 vol. % H2O coolant. The entire reactor was contained in a 10-cm-thick steel pressure vessel, and the 200-atm cavity pressure was equalized throughout the driver reactor. Fuel-element life was 50 hr at the required driver power of 200 MW. Reactor control would be achieved with rotating poison drums located in the cylindrical reflector region. A control range of about 18 percent delta k/k was required for reactor operation.

Whitmarsh, C. L., Jr.↗

Predictive characterization of aging and degradation of reactor materials in extreme environments. Final report, December 20, 2013 - September 20, 2017

Understanding of reactor material behavior in extreme environments is vital not only to the development of new materials for the next generation nuclear reactors, but also to the extension of the operating lifetimes of the current fleet of nuclear reactors. To this end, this project conducted a suite of unique experimental techniques, augmented by a mesoscale computational framework, to understand and predict the long-term effects of irradiation, temperature, and stress on material microstructures and their macroscopic behavior. The experimental techniques and computational tools were demonstrated on two distinctive types of reactor materials, namely, Zr alloys and high-Cr martensitic steels. These materials are chosen as the test beds because they are the archetypes of high-performance reactor materials (cladding, wrappers, ducts, pressure vessel, piping, etc.). To fill the knowledge gaps, and to meet the technology needs, a suite of innovative in situ transmission electron microscopy (TEM) characterization techniques (heating, heavy ion irradiation, He implantation, quantitative small-scale mechanical testing, and various combinations thereof) were developed and used to elucidate and map the fundamental mechanisms of microstructure evolution in both Zr and Cr alloys for a wide range environmental boundary conditions in the thermal-mechanical-irradiation input space. Knowledge gained from the experimental observations of the active mechanisms and the role of local microstructural defects on the response of the material has been incorporated into a mathematically rigorous and comprehensive three-dimensional mesoscale framework capable of accounting for the compositional variation, microstructural evolution and localized deformation (radiation damage) to predict aging and degradation of key reactor materials operating in extreme environments. Predictions from this mesoscale framework were compared with the in situ TEM observations to validate the model.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Tritium permeability measurement in hydrogen-tritium system

Fusion power promises to provide electricity generation with outstanding safety and environmental performance. Safety plays a crucial role in fusion material selection since tritium behavior in materials determines two key safety evaluation source terms: in-vessel inventory source term and ex-vessel release term, which are used in reactor safety assessments for licensing fusion facilities. Tritium permeation through materials at elevated temperature during long pulse operation expected in a burning plasma environment will become a major safety issue and development of tritium permeation barrier materials is required to minimize ex-vessel release to the environment [1]. Extensive work on hydrogen and deuterium behavior in fusion materials has been conducted, but very little database is available for tritium, the radioactive fuel for future reactors, due to the cost and difficulty associated with handling tritium [2]. A majority of the experiments were carried out at high hydrogen/deuterium partial pressure (> 100 Pa), but the expected tritium partial pressure in the blanket system is at low tritium partial pressure (< 100 Pa), where the tritium behavior deviates from diffusion-limited to surface-limited permeation. At these pressures the behavior of tritium is suspected to deviate from diffusion-limited to surface-limited permeation or isotope-limited [3]. The use of tritium enables us to investigate hydrogen isotope behavior in low partial pressure range with beta radiation detection. The physics of two-component hydrogen (H+T) permeation through metal in the surface-limited regime and through liquid breeding material are still too poorly understood to confidently design environmentally benign and safe fusion systems. In this paper, we discuss development of tritium permeation system for low tritium partial pressure [4], and discuss the results from two-component hydrogen (H+T) permeation in 20 mm disc samples of pure alpha-iron at H2 partial pressure of 100 Pa, wide T2 partial pressure range from 10-12 to 10 Pa, and sample temperature up to 600 °C to uncover the basic scientific understanding of tritium permeation behavior at realistic blanket conditions for DEMO. [1] FESAC report on “Opportunities for Fusion Materials Science and Technology Research Now and During the ITER Era” (2012) DOE/SC-0149 [2] R.A. Causey, R.A. Karnesky, and C. San Marchi, “4.16 Tritium Barriers and Tritium Diffusion in Fusion Reactors”, Comprehensive Nuclear Materials (2012) Chapter 4.16. [3] P. Humrickhouse “Permeation of Tritium and Hydrogen in the Diffusion-Limited and Surface–Limited Regimes”, submitted to Journal of Nuclear Materials. [4] R.J. Pawelko, M. Shimada, K. Katayama, S. Fukada, P.W. Humrickhouse, and T. Terai, “Low tritium partial pressure permeation system for mass transport measurement in lead lithium eutectic”, Fusion Engineering and Design 102 (2016) 8

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Demonstration of Comprehensive Ex-Vessel Fluence Capability

Several recent developments in the Consortium for Advanced Simulation of Light Water Reactors’ (CASL) Virtual Environment for Reactor Applications (VERA) were tested to highlight its capability to perform ex-vessel fluence and reaction rate calculations. VERA offers unique capabilities for integrating the deterministic neutronics code, MPACT, with Shift, a Monte Carlo code, to perform high-fidelity in-core and ex-core radiation transport. Applications such as pressure vessel fluence, ex-core detector response, and coupon irradiation analyses take advantage of this coupling. For these applications, MPACT performs the in-core radiation transport with temperature feedback and isotopic depletion through the direct coupling with the CTF subchannel thermal-hydraulics code. Then, MPACT provides the fission source to Shift for a follow-on fixed source radiation transport calculation that tallies all the ex-core responses of interest for each time-dependent statepoint. The variance reduction method, CADIS, which is implemented in Shift, allows for efficient performance of ex-core transport for calculation of ex-core quantities of interest. This milestone report identifies limitations to the current methodology in place and showcases VERA’s current capability to model ex-core quantities of interest.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Preliminary structural assessment of VHTR graphite components according to ASME code - 18532

In this study, a preliminary structural assessment on a graphite component of a VHTR was done in accordance with the semi-probabilistic assessment procedures of the latest 2015 edition of the ASME Boiler and Pressure Vessel Code, Section III, Div. 5, Subpart HHA-Graphite Materials. Establishment of the Weibull distribution for the tensile strength is essential to set up the stress limits based on the probability of failure of the graphite materials. All parameters required in the ASME code were identified and evaluated for a nuclear graphite material, IG-110. The assessment of design level was done on one of fuel elements in a Korean VHTR design by two methodologies in the ASME code: (1) Simplified assessment and (2) Full assessment. The structural integrity of the fuel element was assured by both assessment methods. Also, the effect of the number of integration volume groups on the probability of failure in the full assessment was investigated and a recommendation for the conservative results was suggested. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

100-kWe lunar/Mars surface power utilizing the SP-100 reactor with dynamic conversion

Results are presented from a study of the coupling of an SP-100 nuclear reactor with either a Stirling or Brayton power system, at the 100 kWe level, for a power generating system suitable for operation in the lunar and Martian surface environments. In the lunar environment, the reactor and primary coolant loop would be contained in a guard vessel to protect from a loss of primary loop containment. For Mars, all refractory components, including the reactor, coolant, and power conversion components will be contained in a vacuum vessel for protection against the CO2 environment.

Harty, Richard B.↗

A Discussion of Strength Reduction Factor Development for Thermal Aging Effect on Nuclear Structural Alloys

In consideration of structural alloy property deterioration during long-term exposure to elevated temperatures, the yield and ultimate tensile strength reduction factors are provided in the Boiler and Pressure Vessel Code Section III for nuclear reactor component design and operation analysis. Because the Gen IV reactor requirement of 40 ~ 60 years of service life makes it difficult to acquire such long exposure test data for developing the reduction factors, they must be derived from test data with relatively short exposure by predictive methods considered to be reasonably reliable. A novel approach with a physically-based model has recently been proposed for application to development of reduction factors for 9Cr-1Mo-V. In the model, contributors to the tensile strength are first identified and related to definite microstructural features of the alloy, then some physically-based methods are employed to simulate the microstructural evolution, and finally the model is assembled with test-data-calibrated parameters to generate the yield and ultimate tensile strength reduction factors covering elevated temperature exposure for up to 57 years. The approach is undoubtedly a trailblazing development that will, if proven reliable, lead to a paradigm shift in predicting thermal aging behavior of many other alloys. Its debut application to Section III, however, concerns nuclear safety and naturally warrants objective, impartial, and thorough technical scrutiny. In the present paper, the novel and conventional approaches are discussed. Necessary improvements to the novel approach are recommended for its application to nuclear structural component design and analysis, and for its potential expanded use to other alloys.

Ren, Weiju↗

Niowave Power Converter Modeling and Testing

Niowave has designed, built and is now using in-beam a low power (up to 10 kW) lead bismuth eutectic (LBE) converter. In this concept, an electron beam is passed through a falling layer of LBE, converting the electron to neutrons which then pass into a vessel which is functionally a subcritical reactor configuration. A detailed report has been written by Niowave, entitled “LBE Neutron Converter Manual.” The LANL contribution has been modeling, followed by a flow visualization model made in quartz. The LANL contribution is reported herein.

43 PARTICLE ACCELERATORS↗

ECAR-6574 Rev 1 MARVEL Guard Vessel System FEA and ASME Analysis

This ECAR encompasses the design-by-equation requirements in ASME BPVC Section III Division 5 Subsection HCB, in addition to the service level and design-by-analysis requirements of Subsection HBB, as they apply to the Guard Vessel.

21 - SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLAN↗

Evaluations for medium- and high-mass nuclei for FUSION applications

There is a renewed attention to nuclear fusion as a commercial source of carbon-free energy, however there are many scientific needs that must be addressed to enable the future success of fusion as an economical energy option. Among these is the proper description of the impact of radiation produced in the fusion vessel chamber and all other components of the reactor. In this work we will focus on the nuclear data needs to describe the interaction between primary and secondary neutron radiation and the medium- and high-mass nuclei commonly present in structural (such as stainless steel) and superconducting (e.g., electromagnets) materials.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Perspective on “code qualifying” new graphite grades for use in advanced nuclear reactors*

The American Society of Mechanical Engineers (ASME) publishes the Boiler and Pressure Vessel (BPV) Code, which include guidance for the safe development, construction, and operation of boilers and pressure vessels. ASME BPV Code Section III “Rules for Construction of Nuclear Facility Components” Division 5 focuses on “High Temperature Reactors”. Subsection HH, subpart A lists the different materials properties that are to be measured and how those properties change due to different environmental conditions (oxidation and irradiation damage) for a graphite to be accepted for use in a high temperature reactor core (i.e., “Code Qualified”). Currently there are no nuclear graphite grades that are “Code Qualified” (i.e., a reactor designer can select a graphite grade and build their reactor without any additional testing), which is due in part to development of new graphite grades in the last 20 years and the lack of comprehensive programs needed to produce the data for the code cases. This perspective is going to discuss the requirements, as called out in the ASME BPV Code, that are necessary to “code qualify” a nuclear graphite grade but will primarily focus on the practical and technical challenges associated with irradiation-induced property changes and how to address these to assist with getting graphite ready for use in advanced nuclear reactors. These same technical challenges can be expected to arise for other materials being developed for advanced reactor concepts.

advanced nuclear reactors↗

Use of Micro-Gravity Sensors for External Fluid Level Monitoring in Waste and Nuclear Related Applications - 20315

There are a number of applications in nuclear energy and hazardous waste disposal that require monitoring of fluids under extreme environments, including high levels of temperature, pressure, toxicity and radioactivity. Many of these applications will benefit from a monitoring technique that is external and non-invasive. Currently the sensors used are invasive, must reside inside the pressurized vessels and must penetrate the vessel walls, which can create a weakness in the vessel. Additionally, instruments that are used inside such containers must be exceptionally hardened to the environment. Information Systems Laboratories (ISL) has developed an external mass (gravimetric) measuring technique for monitoring nuclear coolant in Small Modular Reactors (SMRs), which will also work for measuring fluid levels in waste tanks, that avoids the problems inherent in invasive sensors. It utilizes a COTS gravitational sensor of unprecedented accuracy, leveraged via proper sensor placement geometry, to detect fluid changes of small amplitude from an outside position, obviating the need to penetrate the vessel. The technique is called Gravisense{sup TM}. ISL has proven via simulation and experiment that this concept can be usefully applied to monitoring fluid levels in both nuclear reactors and large waste tanks. Numerical simulation algorithms were developed to calculate the gravity effect of small changes in water level, which were verified by experiments at the NIST Physical Simulator facility at the Oregon State University. The measured ultralow noise levels of the superconducting gravimeter type which utilizes a Niobium sphere suspended in a magnetic field to attain its phenomenal accuracy, demonstrated that fluid levels in SMRs can be measured at least to within 3 cm. Furthermore, the method can distinguish between a contained leak (from reactor to containment vessel) from an external leak (from reactor to outside of containment). Additionally, simulations of waste canisters that hold spent fuel rods show that the fluid level measuring accuracy can potentially do better than 1 cm accuracy by measuring from below the vessel, and judicious placement of sensors on top of large waste tanks can potentially achieve a very impressive 2 mm measurement accuracy. These encouraging results prove that the Gravisense{sup TM} technique for fluid determination can be very useful in nuclear energy generation, testing, and research, as well as in waste monitoring situations that are difficult to monitor via traditional sensing technology. We believe that the next step should be to test the technique on canisters of the type that are currently storing waste in various DOE locations. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

PREDICTIVE MODELING OF ACOUSTIC SIGNALS FROM THERMOACOUSTIC POWER SENSORS (TAPS)

Thermoacoustic Power Sensor (TAPS) technology offers the potential for self-powered, wireless measurement of nuclear reactor core operating conditions. TAPS are based on thermoacoustic engines, which harness thermal energy from fission reactions to generate acoustic waves by virtue of gas motion through a porous stack of thermally nonconductive material. TAPS can be placed in the core, where they generate acoustic waves whose frequency and amplitude are proportional to the local temperature and radiation flux, respectively. TAPS acoustic signals are not measured directly at the TAPS; rather, they propagate wirelessly from an individual TAPS through the reactor, and ultimately to a low-power receiver network on the vessel’s exterior. In order to rely on TAPS as primary instrumentation, reactor-specific models which account for geometric/acoustic complexities in the signal propagation environment must be used to predict the amplitude and frequency of TAPS signals at receiver locations. The reactor state may then be derived by comparing receiver signals to the reference levels established by predictive modeling. In this paper, we develop and experimentally benchmark a methodology for predictive modeling of the signals generated by a TAPS system, with the intent of subsequently extending these efforts to modeling of TAPS in a liquid sodium environmen

thermoacoustics, wireless in-core radiation detect↗