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NASA NTRS1946

Performance of the Modified V-1710-93 Engine-Stage Supercharger with a Constant-Area Vaneless Diffuser

As part of an investigation to increase the power output of the V-1710-93 engine at altitude, the engine-stage supercharger was combined with a constant-area vaneless diffuser designed to improve the performance of the engine-stage supercharger at the rated engine operating point. The performance of the modified supercharger was investigated in a variable-component supercharger test rig and compared with that of the standard supercharger with an 8-vaned diffuser. A separate evaluation of the component efficiencies and a study of the flow characteristics of the modified supercharger was made possible by internal diffuser instrumentation. At the volume flow required by the engine for rated operating conditions, the modified supercharger increased the over-all adiabatic efficiency 0.05 and the over-all pressure coefficient 0.035. Furthermore, the capacity of the engine-stage supercharger was increased by replacing the standard 8-vaned diffuser with the vaneless diffuser. The peak over-all adiabatic efficiency for the modified supercharger, however, was 0.05 to 0.07 lower than that of the standard unit over the range of tip speeds investigated. The improved performance of the modified supercharger at rated engine operating conditions resulted from a shift of the point of peak adiabatic efficiency and pressure coefficient of the standard supercharger to a higher flow. The energy loss through the vaneless diffuser was found to be small. Because of the restricted diffuser diameter, however, diffusion was inadequate, which resulted in a relatively small static-pressure rise through the diffuser, high diffuser-exit velocities, and excessive collector-case losses.

Douglas, John E.↗

NASA NTRS1947

On the Vortex Sound from Rotating Rods

The motion of different bodies imersed in liquid or gaseous media is accompanied by characteristic sound which is excited by the formation of unstable surfaces of separation behind the body, usually disintegrating into a system of discrete vortices(such as the Karman vortex street due to the flow about an infintely long rod, etc.).In the noise from fans,pumps,and similar machtnery, vortexnQif3eI?Yequently predominates. The purpose of this work is to elucidate certain questions of the dependence ofthis sound upon the aerodynamic parameters and the tip speed of the rotating rods,or blades. Although scme material is given below,insufficientto calculate the first rough approximation to the solution of this question,such as the mechanics of vortex formation,never the less certain conclusions maybe found of practical application for the reduction of noise from rotating blades.

Yudin, E. Y.↗

NASA NTRS2003

Rotor Wake Development During the First Revolution

The wake behind a two-bladed model rotor in light climb was measured using particle image velocimetry, with particular emphasis on the development of the trailing vortex during the first revolution of the rotor. The distribution of vorticity was distinguished from the slightly elliptical swirl pattern. Peculiar dynamics within the void region may explain why the peak vorticity appeared to shift away from the center as the vortex aged, suggesting the onset of instability. The swirl and axial velocities (which reached 44 and 12 percent of the rotor-tip speed, respectively) were found to be asymmetric relative to the vortex center. In particular, the axial flow was composed of two concentrated zones moving in opposite directions. The radial distribution of the circulation rapidly increased in magnitude until reaching a point just beyond the core radius, after which the rate of growth decreased significantly. The core-radius circulation increased slightly with wake age, but the large-radius circulation appeared to remain relatively constant. The radial distributions of swirl velocity and vorticity exhibit self-similar behaviors, especially within the core. The diameter of the vortex core was initially about 10 percent of the rotor-blade chord, but more than doubled its size after one revolution of the rotor. According to vortex models that approximate the measured data, the core-radius circulation was about 79 percent of the large-radius circulation, and the large-radius circulation was about 67 percent of the maximum bound circulation on the rotor blade. On average, about 53 percent of the maximum bound circulation resides within the vortex core during the first revolution of the rotor.

McAlister, Kenneth W.↗

NASA NTRS1961

Noise Considerations in the Design and Operation of V/STOL Aircraft

Available propulsion-system noise data have been applied to the problems of design and operation of V/STOL aircraft. In particular, considerations have been given to minimizing adverse community reaction for operations between airports and to minimizing detection due to noise for special missions. For minimizing adverse community reaction, configurations incorporating low-blade-loading rotors, low-tip-speed propellers, or turbofan-type engines are judged to be most satisfactory. For minimizing detection, consideration must be given to minimizing the noise of the generating airplane, having maximum background noise in the vicinity of the observer, and operating the aircraft at minimum altitude.

Maglieri, Domenic J.↗

NASA NTRS1991

Tiltrotor Acoustic Flight Test: Terminal Area Operations

This paper provides a comprehensive description of an acoustic flight test of the XV- 15 Tiltrotor Aircraft with Advanced Technology Blades (ATB) conducted in August and September 1991 at Crows Landing, California. The purpose of this cooperative research effort of the NASA Langley and Ames Research Centers was to obtain a preliminary, high quality database of far-field acoustics for terminal area operations of the XV-15 at a takeoff gross weight of approximately 14,000 lbs for various glide slopes, airspeeds, rotor tip speeds, and nacelle tilt angles. The test also was used to assess the suitability of the Crows Landing complex for full scale far-field acoustic testing. This was the first acoustic flight test of the XV-15 aircraft equipped with ATB involving approach and level flyover operations. The test involved coordination of numerous personnel, facilities and equipment. Considerable effort was made to minimize potential extraneous noise sources unique to the region during the test. Acoustic data from the level flyovers were analyzed, then compared with data from a previous test of the XV-15 equipped with Standard Metal Blades

SantaMaria, O. L.↗

NASA NTRS2004

Jet Engine Noise Generation, Prediction and Control

Aircraft noise has been a problem near airports for many years. It is a quality of life issue that impacts millions of people around the world. Solving this problem has been the principal goal of noise reduction research that began when commercial jet travel became a reality. While progress has been made in reducing both airframe and engine noise, historically, most of the aircraft noise reduction efforts have concentrated on the engines. This was most evident during the 1950 s and 1960 s when turbojet engines were in wide use. This type of engine produces high velocity hot exhaust jets during takeoff generating a great deal of noise. While there are fewer commercial aircraft flying today with turbojet engines, supersonic aircraft including high performance military aircraft use engines with similar exhaust flow characteristics. The Pratt & Whitney F100-PW-229, pictured in Figure la, is an example of an engine that powers the F-15 and F-16 fighter jets. The turbofan engine was developed for subsonic transports, which in addition to better fuel efficiency also helped mitigate engine noise by reducing the jet exhaust velocity. These engines were introduced in the late 1960 s and power most of the commercial fleet today. Over the years, the bypass ratio (that is the ratio of the mass flow through the fan bypass duct to the mass flow through the engine core) has increased to values approaching 9 for modern turbofans such as the General Electric s GE-90 engine (Figure lb). The benefits to noise reduction for high bypass ratio (HPBR) engines are derived from lowering the core jet velocity and temperature, and lowering the tip speed and pressure ratio of the fan, both of which are the consequences of the increase in bypass ratio. The HBPR engines are typically very large in diameter and can produce over 100,000 pounds of thrust for the largest engines. A third type of engine flying today is the turbo-shaft which is mainly used to power turboprop aircraft and helicopters. An example of this type of engine is shown in Figure IC, which is a schematic of the Honeywell T55 engine that powers the CH-47 Chinook helicopter. Since the noise from the propellers or helicopter rotors is usually dominant for turbo-shaft engines, less attention has been paid to these engines in so far as community noise considerations are concerned. This chapter will concentrate mostly on turbofan engine noise and will highlight common methods for their noise prediction and reduction.

Huff, Dennis L.↗

NASA NTRS2006

Performance, Loads and Stability of Heavy Lift Tiltrotors

Summaries of rotor performance are presented for a 124,000-lb Large Civil Tilt Rotor (LCTR) design, along with isolated-rotor and fully-coupled wing/rotor aeroelastic stability. A major motivation of the present research is the effect of size on rotor dynamics. Simply scaling up existing rotor designs to the vehicle size under study would result in unacceptable rotor weight. The LCTR was the most promising of several large rotorcraft concepts produced by the NASA Heavy Lift Rotorcraft Systems Investigation. It was designed to carry 120 passengers for 1200 nm, with performance of 350 knots at 30,000 ft altitude. Design features included a low-mounted wing and hingeless rotors, with a very low cruise tip speed of 350 ft/sec. The LCTR was sized by the'RC code developed by the U. S. Army Aeroflightdynamics Directorate. The rotor was then optimized using the CAMRAD II comprehensive analysis code. The blade and wing structures were designed by Pennsylvania State University to meet the rotor loads calculated by CAMRAD II and wing loads required for certification. Aeroelastic stability was confirmed by further CAMRAD II analysis, based on the optimized rotor and wing designs.

Acree, Cecil W., Jr.↗

NASA NTRS2006

Aerodynamic Performance Measurements for a Forward Swept Low Noise Fan

One source of noise in high tip speed turbofan engines, caused by shocks, is called multiple pure tone noise (MPT's). A new fan, called the Quiet High Speed Fan (QHSF), showed reduced noise over the part speed operating range, which includes MPT's. The QHSF showed improved performance in most respects relative to a baseline fan; however, a partspeed instability discovered during testing reduced the operating range below acceptable limits. The measured QHSF adiabatic efficiency on the fixed nozzle acoustic operating line was 85.1 percent and the baseline fan 82.9 percent, a 2.2 percent improvement. The operating line pressure rise at design point rotational speed and mass flow was 1.764 and 1.755 for the QHSF and baseline fan, respectively. Weight flow at design point speed was 98.28 lbm/sec for the QHSF and 97.97 lbm/sec for the baseline fan. The operability margin for the QHSF approached 0 percent at the 75 percent speed operating condition. The baseline fan maintained sufficient margin throughout the operating range as expected. Based on the stage aerodynamic measurements, this concept shows promise for improved performance over current technology if the operability limitations can be solved.

Fite, E. Brian↗

NASA NTRS2007

Performance and Design Investigation of Heavy Lift Tiltrotor with Aerodynamic Interference Effects

The aerodynamic interference effects on tiltrotor performance in cruise are investigated using comprehensive calculations, to better understand the physics and to quantify the effects on the aircraft design. Performance calculations were conducted for 146,600-lb conventional and quad tiltrotors, which are to cruise at 300 knots at 4000 ft/95 deg F condition. A parametric study was conducted to understand the effects of design parameters on the performance of the aircraft. Aerodynamic interference improves the aircraft lift-to-drag ratio of the baseline conventional tiltrotor. However, interference degrades the aircraft performance of the baseline quad tiltrotor, due mostly to the unfavorable effects from the front wing to the rear wing. A reduction of rotor tip speed increased the aircraft lift-to-drag ratio the most among the design parameters investigated.

Yeo, Yyeonsoo↗

NASA NTRS2006

Impact of Aerodynamics and Structures Technology on Heavy Lift Tiltrotors

Rotor performance and aeroelastic stability are presented for a 124,000-lb Large Civil Tilt Rotor (LCTR) design. It was designed to carry 120 passengers for 1200 nm, with performance of 350 knots at 30,000 ft altitude. Design features include a low-mounted wing and hingeless rotors, with a very low cruise tip speed of 350 ft/sec. The rotor and wing design processes are described, including rotor optimization methods and wing/rotor aeroelastic stability analyses. New rotor airfoils were designed specifically for the LCTR; the resulting performance improvements are compared to current technology airfoils. Twist, taper and precone optimization are presented, along with the effects of blade flexibility on performance. A new wing airfoil was designed and a composite structure was developed to meet the wing load requirements for certification. Predictions of aeroelastic stability are presented for the optimized rotor and wing, along with summaries of the effects of rotor design parameters on stability.

Acree, C. W., Jr.↗

NASA NTRS2008

Collaboration with Williams International to Demonstrate the Characteristics of a Foam-Metal-Liner Installed Over-the-Rotor of a Turbofan Engine

A Williams International FJ44-3A 3000-lb thrust class turbofan engine was used as a demonstrator for foam-metal liner installed in close proximity to the fan. Two foam metal liner designs were tested and compared to the hardwall. Traditional Single-Degree-of-Freedom liner designs were also evaluated to provide a comparison. Normalized information on farfield acoustics is presented in this paper. The results show that up to 5 dB PWL overall attenuation was achieved in the forward quadrant. In general, the foam-metal liners performed better when the fan tip speed was below sonic.

Sutliff, Daniel↗

NASA NTRS1957

Endurance Evaluation of Sintered, Porous, Strut-Supported Turbine Blades made by Federal-Mogul-Bower-Bearings, Incorporated, under Bureau of Aeronautics Contract NOas 55-124-C

Four strut-supported, transpiration-cooled turbine blades were investigated experimentally in a turbojet engine. The blade shells were fabricated by the mold-sintering method with spherical stainless-steel powder. Two blades were investigated in order to evolve suitable capping methods for the blade tip. Two other blades were used to evaluate the durability of the porous-shell material. The blades were investigated at a turbine-tip speed of 1305 feet per second, an average turbine-inlet temperature of about 1670 F, and at a porous-shell temperature limited to a maximum of approximately 1040 F.

Hickel, Robert O.↗

NASA NTRS2010

The Development of Titanium Alloys for Application in the Space Shuttle Main Engine

The high-strength-to-weight ratio of titanium alloys, particularly at cryogenic temperatures, make them attractive for application in rocket engines - offering the potential of superior performance while minimizing component weight. This was particularly attractive for rotating components, such as pump impellers, where titanium alloys presented the potential to achieve a major advance in rotational tip speed, with a reduction in stages and resultant saving in pump weight and complexity. The investigation into titanium alloys for application in cryogenic turbopumps began in the early 1960's. However, it was found that the reactivity of titanium limited applications and produced unique processing challenges. Specialized chemical compositions and processing techniques had to be developed. A substantial amount of material properties testing and trials in experimental turbopumps occurred, ultimately leading to application in the Space Shuttle Main Engine. One particular alloy stood out for use at liquid hydrogen temperatures, Ti-5Al-2.5Sn ELI. This alloy was employed for several critical components. This presentation deals with the development effort, the challenges that were encountered and operational experiences with Ti-5Al-2.5Sn ELI in the SSME.

Halchak, John A.↗

NASA NTRS2010

Integration of Rotor Aerodynamic Optimization with the Conceptual Design of a Large Civil Tiltrotor

Coupling of aeromechanics analysis with vehicle sizing is demonstrated with the CAMRAD II aeromechanics code and NDARC sizing code. The example is optimization of cruise tip speed with rotor/wing interference for the Large Civil Tiltrotor (LCTR2) concept design. Free-wake models were used for both rotors and the wing. This report is part of a NASA effort to develop an integrated analytical capability combining rotorcraft aeromechanics, structures, propulsion, mission analysis, and vehicle sizing. The present paper extends previous efforts by including rotor/wing interference explicitly in the rotor performance optimization and implicitly in the sizing.

Acree, C. W., Jr.↗

NASA NTRS2004

Program Predicts Broadband Noise from a Turbofan Engine

Broadband Fan Noise Prediction System (BFaNS) is a computer program that, as its name indicates, predicts the broadband noise generated by the fan stage of a turbofan engine. This noise is the sum of (1) turbulent-inflow noise, which is caused by turbulence impinging on leading edges of the fan and the fan exit guide vane and (2) self noise, which is caused by turbulence convecting past the corresponding trailing edges. The user provides input data on the fan-blade, vane, and flow-path geometries and on the mean and turbulent components of the flow field. BFaNS then calculates the turbulent-inflow noise by use of D. B. Hanson's theory, which relates sound power to the inflow turbulence characteristics and the cascade geometry. Hanson s program, BBCASCADE, is incorporated into BFaNS, wherein it is applied to the rotor and stator in a stripwise manner. The spectra of upstream and downstream sound powers radiated by each strip are summed to obtain the total upstream and downstream sound-power spectra. The self-noise contributions are calculated by S. A. L. Glegg's theory, which is also applied in a stripwise manner. The current version of BFaNS is limited to fans with subsonic tip speeds.

Morin, Bruce L.↗

NASA NTRS2013

Adaptive Disturbance Tracking Theory with State Estimation and State Feedback for Region II Control of Large Wind Turbines

A theory called Adaptive Disturbance Tracking Control (ADTC) is introduced and used to track the Tip Speed Ratio (TSR) of 5 MW Horizontal Axis Wind Turbine (HAWT). Since ADTC theory requires wind speed information, a wind disturbance generator model is combined with lower order plant model to estimate the wind speed as well as partial states of the wind turbine. In this paper, we present a proof of stability and convergence of ADTC theory with lower order estimator and show that the state feedback can be adaptive.

Balas, Mark J.↗

NASA NTRS2014

Tone and Broadband Noise Separation from Acoustic Data of a Scale-Model Counter-Rotating Open Rotor

Renewed interest in contra-rotating open rotor technology for aircraft propulsion application has prompted the development of advanced diagnostic tools for better design and improved acoustical performance. In particular, the determination of tonal and broadband components of open rotor acoustic spectra is essential for properly assessing the noise control parameters and also for validating the open rotor noise simulation codes. The technique of phase averaging has been employed to separate the tone and broadband components from a single rotor, but this method does not work for the two-shaft contra-rotating open rotor. A new signal processing technique was recently developed to process the contra-rotating open rotor acoustic data. The technique was first tested using acoustic data taken of a hobby aircraft open rotor propeller, and reported previously. The intent of the present work is to verify and validate the applicability of the new technique to a realistic one-fifth scale open rotor model which has 12 forward and 10 aft contra-rotating blades operating at realistic forward flight Mach numbers and tip speeds. The results and discussions of that study are presented in this paper.

Acoustic Data↗

NASA NTRS2014

Tone and Broadband Noise Separation from Acoustic Data of a Scale-Model Contra-Rotating Open Rotor

Noise Separation↗