Aerosol Formation from High-Pressure Sprays for Supporting the Safety Analysis for the Hanford Waste Treatment and Immobilization Plant - 13183
The Waste Treatment and Immobilization Plant (WTP) at Hanford is being designed and built to pretreat and vitrify waste currently stored in underground tanks at Hanford. One of the postulated events in the hazard analysis for the WTP is a breach in process piping that produces a pressurized spray with small droplets that can be transported into ventilation systems. Literature correlations are currently used for estimating the generation rate and size distribution of aerosol droplets in postulated releases. These correlations, however, are based on results obtained from small engineered nozzles using Newtonian liquids that do not contain slurry particles and thus do not represent the fluids and breaches in the WTP. A test program was developed to measure the generation rate, and the release fraction which is the ratio of generation rate to spray flow rate, of droplets suspended in a test chamber and droplet size distribution from prototypic sprays. A novel test method was developed to allow measurement of sprays from small to large breaches and also includes the effect of aerosol generation from splatter when the spray impacts on walls. Results show that the release fraction decreases with increasing orifice area, though with a weaker dependence on orifice area than the currently-used correlation. A comparison of water sprays to slurry sprays with 8 to 20 wt% gibbsite or boehmite particles shows that the presence of slurry particles depresses the release fraction compared to water for droplets above 10 μm and increases the release fraction below this droplet size. (authors)