Search NASA⌕ Search

SEARCH · Search NASA

Results for “Accelerated testing”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 613 records · Page 34
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Thermionic Sources for Electron Cooling at IOTA

We are designing and fabricating two new thermionic sources of magnetized electrons for use in the electron lens project in the Integrable Optics Test Accelerator (IOTA) at Fermilab. These electron sources will be used for cooling 2.5 MeV protons. One source will be used to compensate for emittance growth due to Intra Beam Scattering in experiments with weak space-charge, while the other source will be used to research the interplay between electron cooling and intense space charge. In this paper we present the progress made so far and the upcoming steps for the thermionic electron sources.

43 PARTICLE ACCELERATORS↗
DOE OSTI2023

Rear-Side Irradiance Simulation of Field PV Modules: Preprint

Assessing the durability of photovoltaic (PV) module backsheet is critical to increasing module lifetime. Historically, laboratory-based accelerated testing has insufficient in predicting large-scale failures of commercial polymeric materials. Additionally, there is growing concern that standard condition tests do not reflect non-uniformities in field exposure, and that certain modules experience more severe degradation due to their location. Anisotropy in field exposures is installation dependent and reflects different levels of exposure to irradiance due to mounting geometry, ground surface albedo, and climatic zone. "Bificial Radiance" [1], simulates the amount of reflected irradiance on the Polyethylene Naphthalate (PEN) backsheet of a PV array located in Maryland. In our work, site specific weather data are gathered for the entire length of exposure for the modules. The total full-spectrum dose for the incident irradiance on the backsheet was then determined. The simulation results are integrated with historical field survey data to better understand realworld outdoor degradation.

backsheet↗
DOE OSTI2023

Experiments On Electron Cooling and Intense Space-charge at IOTA

The Integrable Optics Test Accelerator at Fermilab will explore beam dynamics in a ring with intense space-charge using 2.5 MeV proton beams with an incoherent tune shift approaching -0.5. We will use this machine to explore the interplay between electron cooling, intense space-charge, and coherent instabilities. In this contribution, we describe the machine setup including the design of the electron cooler and the lattice, list specific experiments and discuss the results of numerical simulations which include the effects of electron cooling and transverse space-charge forces.

43 PARTICLE ACCELERATORS↗
DOE OSTI2024

Computational Modeling, Simulation, and Potential Applications of Optical Stochastic Cooling

With the rising demand for intense particles beams, much research is being conducted in the area of particle beam cooling. One of these methods, called Stochastic Cooling (SC) (developed at CERN in the 1970's), delivered a feedback method to improve the quality and lifetime of circulating proton beams by reducing their 6D phase-space and has been widely implemented in a number of hadron machines. However, traditional stochastic cooling schemes are limited by the bandwidth of microwave frequency systems. Optical Stochastic Cooling (OSC) is a promising extension of the stochastic cooling beam cooling technique. OSC instead uses optical wavelengths which allows for improved control and increased cooling but creates its own technical challenges. This lays out work conducted toward the experimental demonstration of OSC at Fermilab's Integrable Optics Test Accelerator (IOTA) storage ring. This includes the design and characterization of parts of the optical delay system, the development and validation of a high-fidelity computational model of the OSC process, and the investigations into possible applications of the OSC mechanism to advanced beam manipulations.

43 PARTICLE ACCELERATORS↗
DOE OSTI2024

Development and Reliability of Screen-Printable Fire-Through Cu Paste for Passivated Contact Solar Cells

We present the development of copper (Cu) paste which has been screen printed on Selective Emitter-Passivated Emitter Rear Contact (SE-PERC) solar cells. This paste can also be applied to Tunnel Oxide Passivated Contact (TOPCON) solar cells due to its fire-through nature. Champion PERC cells have achieved ....efficiency with ...parameters . Accelerated testing to investigate reliability performance of the SE- PERC mini-modules were carried out in damp heat chamber with 85oC and 85% humidity. The devices were found to be operational even after 1,500 hours. Devices with screen printed Ag contacts on the front side have been studied in parallel to the Cu contacts for comparison.

copper paste↗
DOE OSTI2025

IOTA Experiment for Proton Pulse Compression at Extreme Space-Charge

The longitudinal compression of high-intensity, space-charge-dominated proton bunches is a critical requirement for future proton-driven muon colliders. We propose a proton bunch compression experiment at the Integrable Optics Test Accelerator (IOTA) storage ring at Fermilab to investigate optimal radio-frequency (RF) cavity parameters and lattice configurations. IOTA is a compact, fixed-energy storage ring dedicated to beam physics Research and Development and capable of circulating a 2.5 MeV proton beam under extreme space-charge conditions. Using the ImpactX code with its 3D space-charge solver, simulations indicate that the bunch length can be rapidly reduced by at least a factor of two without appreciable degradation of transverse beam quality--even in the strong space-charge regime. However, longitudinal defocusing due to the space-charge remains a significant challenge in short-pulsed intense proton bunches, and the optimization of compression under these conditions is discussed.

Simons, B. D. [Northern Illinois U.]↗
DOE OSTI2017

High gradient tests of metallic mm-wave accelerating structures

This study explores the physics of vacuum rf breakdowns in high gradient mm-wave accelerating structures. We performed a series of experiments with 100 GHz and 200 GHz metallic accelerating structures, at the Facility for Advanced Accelerator Experimental Tests (FACET) at the SLAC National Accelerator Laboratory. This paper presents the experimental results of rf tests of 100 GHz travelling-wave accelerating structures, made of hard copper-silver alloy. The results are compared with pure hard copper structures. The rf fields were excited by the FACET ultra-relativistic electron beam. The accelerating structures have open geometries, 10 cm long, composed of two halves separated by a variable gap. The rf frequency of the fundamental accelerating mode depends on the gap size and can be changed from 90 GHz to 140 GHz. The measured frequency and pulse length are consistent with our simulations. When the beam travels off-axis, a deflecting field is induced in addition to the decelerating longitudinal field. We measured the deflecting forces by observing the displacement of the electron bunch and used this measurement to verify the expected accelerating gradient. We present the first quantitative measurement of rf breakdown rates in 100 GHz copper-silver accelerating structure, which was 10 –3 per pulse, with peak electric field of 0.42 GV/m, an accelerating gradient of 127 MV/m, at a pulse length of 2.3 ns. The goal of our studies is to understand the physics of gradient limitations in order to increase the energy reach of future accelerators.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2018

Impact of Accelerated Stress-Tests on SiC MOSFET Precursor Parameters

Integrating SiC power MOSFETs is very attractive for advancing power electronic system performance, yet the system reliability with new devices remains in question. This work presents an overview of accelerated lifetime tests and the packaging and semiconductor failure mechanisms they excite. The experiments explained here includes High Temperature Gate Bias (HTGB), Switching Cycling, Power Cycling, and Thermal Cycling. These experiments stress different failure mechanisms, that show degradation in different device parameters including, but not limited to, threshold voltage and on-resistance. These four experiments help illustrate the spectrum between device and package degradation that can be used to design more reliable power electronic circuits.

33 ADVANCED PROPULSION SYSTEMS↗
DOE OSTI2015

Low Energy Accelerator Facility Upgrade and test

The Low Energy Accelerator Facility (LEAF) contains a low-energy linac with high average beam power, which was designed and built in the late 1960’s primarily for radiation-chemistry experiments. The maximum beam energy in that configuration was 21 MeV. Although, the installation is old, it is still reliable. The accelerator was repurposed for development of accelerator-based technologies for the production of 99Mo with funding provided by the National Nuclear Security Administration’s Office of Material Management and Minimization (M3 ). An extensive scientific program on the production of radioactive isotopes demanded an upgrade of the accelerator to fit the experimental requirements. Several possible LEAF upgrades were proposed to increase the electron beam energy. The final design proposed the replacement of the old accelerating structures with new ones. In 2011-2012, the new structures were manufactured, installed, and tested with the beam energy up to 50 MeV and average beam power up to 20 kW. LEAF now is an attractive installation for performing research into medical isotope production.

Alford, K.↗
DOE OSTI2019

FAST - A Unique Experiment and Simplified Approach to Accelerated Integral Fuel Testing

Idaho National Laboratory has a long and internationally recognized history of performing irradiation testing of advanced fast reactor fuels in the Experimental Breeder Reactor II (EBR-II) and the Advanced Test Reactor (ATR). Since EBR-II’s decommissioning in the early 1990’s, irradiation testing has been exclusively performed in ATR. The testing of fast reactor fuels in ATR is challenging given its thermal neutron spectrum and coolant temperatures far below those prototypic of fast reactors. Adept researchers have overcome these obstacles through the use of Cadmium shrouds which attenuate all thermalized neutrons and an experiment design that fosters fuel and cladding temperatures prototypic of fast neutron reactors. Although this design has successfully demonstrated temperatures and temperature gradients that closely mimic those seen in fast reactors, irradiation performance is highly sensitive to fabrication tolerances and the time requirements necessary for high fuel burnup, where irradiation performance data of fast fuel is lacking, are significant. This work summarizes two novel experiment designs and their associated physics analyses for testing fast reactor fuels in ATR; an accelerated irradiation experiment and a fast spectrum experiment. The accelerated irradiation experiment does not utilize a Cadmium shroud, has been shown to triple the burnup rate, yet yields temperatures and radial power profiles prototypic of fast reactor fuels. The fast spectrum experiment utilizes a booster fuel element that that hardens the incident neutron spectrum and also yields temperatures and radial power profiles prototypic of fast reactor fuels. These experiment designs efficiently reduce irradiation time requirements, are more economical, and significantly increase ATR throughput. Fast reactor experiments that capitalize on these designs expedite irradiation performance data for fast reactor fuels and provide information invaluable to fuel performance modeling and simulation validation over a wide range of parameters.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2014

New understandings of failure modes in SSL luminaires

As SSL products are being rapidly introduced into the market, there is a need to develop standard screening and testing protocols that can be performed quickly and provide data surrounding product lifetime and performance. These protocols, derived from standard industry tests, are known as ALTs (accelerated life tests) and can be performed in a timeframe of weeks to months instead of years. Accelerated testing utilizes a combination of elevated temperature and humidity conditions as well as electrical power cycling to control aging of the luminaires. In this study, we report on the findings of failure modes for two different luminaire products exposed to temperature-humidity ALTs. LEDs are typically considered the determining component for the rate of lumen depreciation. However, this study has shown that each luminaire component can independently or jointly influence system performance and reliability. Material choices, luminaire designs, and driver designs all have significant impacts on the system reliability of a product. From recent data, it is evident that the most common failure modes are not within the LED, but instead occur within resistors, capacitors, and other electrical components of the driver. Insights into failure modes and rates as a result of ALTs are reported with emphasis on component influence on overall system reliability.

Shepherd, Sarah D↗
DOE OSTI2022

Reliability Evaluation of Bifacial and Monofacial Glass/Glass Modules with EVA and non-EVA Encapsulants

The market share for bifacial modules is projected to be doubled from 30% to 60% in the next ten years. For the monofacial crystalline silicon glass/backsheet (G/B) modules, extensive reliability data has been available for over 40 years. However, practically little/no long-term field or accelerated reliability test data is available for the new generation glass/glass (G/G) bifacial modules and glass/transparent (G/T) bifacial modules. Therefore, the primary motivation of this project was to identify the reliability strengths and weaknesses of new generation G/G modules compared to G/B modules. In this 3-year project, the goal was to objectively recommend the best construction materials for the new generation G/G (bifacial) modules through a systematic experimental approach with appropriate tasks including: Evaluation of field retrieved old-generation G/G modules; Inspection of new-generation G/G modules installed in the plants; Evaluation of new-generation G/G, G/B and G/T modules using EAST (Extended Accelerated Stress Testing), CAST (Combined Accelerated Stress Testing) and FAST (Field Accelerated Stress Testing); and, dynamic literature search and review. Major accomplishments and outcomes of this project are: Accomplishments: Evaluated more than 60 field retrieved modules and constructed and characterized more than 135 mini-modules with three substrate types (G, B, and T), two encapsulant types (EVA and POE), and two cell types (monofacial and bifacial) as well as evaluated more than 30 commercial G/G and G/B modules; Subjected all the modules to multitude characterization tests and various indoor and outdoor accelerated stress tests including FAST (Field Accelerated Stress Testing), EAST (Extended Accelerated Stress Testing), and CAST (Combined Accelerated Stress Testing) to identify and correlate the failure modes in both field and lab tests. Outcomes: Based on the accelerated test results and handling/mounting experience obtained in this project, the recommended best construction for the glass/glass modules is: “Framed GG modules with cut-cells and POE encapsulant (UVpass front; UVpass back).” However, from a statistical and manufacturing point of view (along with stakeholders surveys), the following cautionary notes are added to the above-mentioned recommendation: (i) Cut cells could introduce a higher level of manufacturing issues, including a higher number of cell interconnects; (ii) POE encapsulant is more expensive than EVA and could present a delamination risk and lower throughput during manufacturing due to lower adhesion strength. Other encapsulants, such as coextruded EPE (EVA/POE/EVA), are also recommended to be investigated. The potential public benefit of the proposed project is to present the strengths and weaknesses of glass/glass modules, so an informed procurement decision can be made.

14 SOLAR ENERGY↗
DOE OSTI2024

MODELING AND METHOD FOR OPTICAL PERFORMANCE OF A RECEIVER COATING AND ITS DEGRADATION DUE TO OPERATION

The optical properties of the coating used on a concentrated solar power (CSP)’s receiver directly impact the performance of the power plant. Receiver coatings are designed to absorb as much heat as possible and transfer it to the circulating fluid. Over time, the absorptivity of the receiver coating degrades due to environmental and operational conditions. This project aims to (1) create a test apparatus that allows coatings to undergo accelerated lifetime testing under conditions that mimic what the coating will experience on-tower; and (2) develop a mathematical model that based on the test data predicts absorptivity over time. To create the mathematical model, samples of BrightSource Energy’s Gen1 and Gen2 coatings were tested first looking at individual failure modes (such as high temperature cycling) and then for combined failure modes in the newly developed apparatus. In addition to taking optical measurements, the samples were destroyed to allow for metalogical evaluation to understand what was happening on a microscopic level. Pre-existing models from the literature that describe accelerated testing as well as individual phenomena observed in the coating were then combined to create the model. Additionally, the Gen2 and Gen3 coatings are being testing at the Plataforma Solar de Almería (PSA) facility in Almeria, Spain to confirm that the apparatus test results are similar to those received on-sun. (PSA’s facility closely mimics on-tower conditions). The goal is to enable industry players to test coatings using the new apparatus, gather absorptivity measurements (without needing to destroy samples), and input the information into the model to determine how the coating will perform over time, thus allowing the optical performance of coatings to be compared even before they are used on-tower. The model will be publicly available by the end of the project (currently projected as December 2024).

14 SOLAR ENERGY↗
DOE OSTI2020

Fission Accelerated Steady-state Testing (FAST)

In an effort to accelerate the irradiation time for advanced reactor fuels, a revised capsule design has been analyzed and developed for the Advanced Fuels Campaign (AFC). This design incorporates a highly enriched, reduced diameter fuel pin that is doubly encapsulated by two steel capsules. This design alloys accelerated irradiations and reduced sensitivity to fabrication variances and eccentricities. The capsule designs utilize existing experiment baskets from the AFC capsules in the Advanced Test Reactor (ATR) outer A position (FAST-OA) and the ATF-1 capsules in the small I position (FAST-SI).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2013

Development and Testing of Advanced Accelerator Structures and Technologies at 11.424 GHz (Final Report)

The areas of activity are grouped by Task. Task 1 involved a study of the key physics issues associated with the use of high gradient dielectric-loaded accelerating (DLA) structures in rf linear accelerators, and was carried out in collaboration with Argonne National Laboratory (ANL) and Euclid Techlabs LLC; Task 2 involved a study of high-gain active microwave pulse compressors, and was carried out in collaboration with Omega-P, Inc. and the Institute of Applied Physics of the Russian Academy of Sciences. The experiments were carried out in the X-band Magnicon Laboratory at the Naval Research Laboratory (NRL). The studies under Task 1 were focused on multipactor and breakdown in externally driven DLA structures at the 200-ns timescale. Suppression of multipactor and breakdown are essential to the practical application of dielectric structures in rf linear accelerators. During the first year of this program, we carried out a study of a doubly tapered clamped quartz traveling-wave (TW) structure that operated at up to 15 MV/m without breakdown by eliminating dielectric joints, thus avoiding the joint breakdown that had characterized many earlier experiments. However, strong multipactor loading was observed in the structure. In the second year, we carried out a successful test of a TW DLA structure with a sputtered copper exterior coating that eliminated the need for a clamped metal enclosure to form the outer metallic boundary, thus simplifying the fabrication of the structure. In the second year, we also carried out the first test of a dielectric-loaded standing-wave (SW) accelerating structure. Multipactor loading limited the achievable accelerating gradient in the structure to 9 MV/m, but the SW structure proved to be a useful configuration for studying multipactor physics. To continue this study, a new standing-wave structure is in preparation that will permit direct measurements of the energy stored in the structure for new studies of multipactor physics. Finally, in the third year of the program, we focused on the suppression of multipactor loading using an applied axial magnetic field, as proposed by Chang et al. [C. Chang et al., J. Appl. Phys. 110, 063304 (2011).]. Chang used an analytic model and PIC simulations to show that an axial magnetic field can reduce the period of the secondary electron trajectories on the dielectric surface, and thus spoil the multipactor resonance condition. The optimum effect occurs when the ratio of the gyrofrequency to the rf frequency is in the range of ~ 0.7 to 1. For an X-band structure, this is equivalent to a solenoidal field of 2.8–4 kG. This approach to multipactor suppression is attractive because it maintains the advantages of a DLA structure and is independent of other accelerator parameters.

43 PARTICLE ACCELERATORS↗
DOE OSTI2014

MO-F-16A-01: Implementation of MPPG TPS Verification Tests On Various Accelerators

Purpose: To demonstrate the implementation of the Medical Physics Practice Guideline (MPPG) for dose calculation and beam parameters verification of treatment planning systems (TPS). Methods: We implemented the draft TPS MPPG for three linacs: Varian Trilogy, TomoHDA and Elekta Infinity. Static and modulated test plans were created. The static fields are different than used in commissioning. Data was collected using ion chambers and diodes in a scanning water tank, Delta4 phantom and a custom phantom. MatLab and Microsoft Excel were used to create analysis tools to compare reference DICOM dose with scan data. This custom code allowed for the interpolation, registration and gamma analysis of arbitrary dose profiles. It will be provided as open source code. IMRT fields were validated with Delta4 registration and comparison tools. The time for each task was recorded. Results: The tests confirmed the strengths, and revealed some limitations, of our TPS. The agreement between calculated and measured dose was reported for all beams. For static fields, percent depth dose and profiles were analyzed with criteria in the draft MPPG. The results reveal areas of slight mismatch with the model (MLC leaf penumbra, buildup region.) For TomoTherapy, the IMRT plan 2%/2 mm gamma analysis revealed poorest agreement in the low dose regions. For one static test plan for all 10MV Trilogy photon beams, the plan generation, scan queue creation, data collection, data analysis and report took 2 hours, excluding tank setup. Conclusions: We have demonstrated the implementation feasibility of the TPS MPPG. This exercise generated an open source tool for dose comparisons between scan data and DICOM dose data. An easily reproducible and efficient infrastructure with streamlined data collection was created for repeatable robust testing of the TPS. The tests revealed minor discrepancies in our models and areas for improvement that are being investigated.

07 ISOTOPE AND RADIATION SOURCES↗