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DOE OSTI2022

Platinum nanoparticle compression: Combining in situ TEM and atomistic modeling

The mechanical behavior of nanoparticles governs their performance and stability in many applications. However, the small sizes of technologically relevant nanoparticles, with diameters in the range of 10 nm or less, significantly complicate experimental examination. These small nanoparticles are difficult to manipulate onto commercial test platforms and deform at loads that are below the typical noise floor of the testing instruments. Here, we synthesized small platinum nanoparticles directly onto a mechanical tester and used a modified nanomanipulator to enhance load resolution to the nanonewton scale. We demonstrated the in situ compression of an 11.5-nm platinum nanoparticle with simultaneous high-resolution measurements of load and particle morphology. Molecular dynamics simulations were performed on similarly sized particles to achieve complementary measurements of load and morphology, along with atomic resolution of dislocations. The experimental and simulation results revealed comparable values for the critical resolved shear stress for failure, 1.28 and 1.15 GPa, respectively. Altogether, this investigation demonstrated the promise of, and some initial results from, the combination of atomistic simulations and in situ experiments with an unprecedented combination of high spatial resolution and high load resolution to understand the behavior of metal nanoparticles under compression.

42 ENGINEERING↗

DOE OSTI2016

Clad to coolant heat transfer during RIA in PWR conditions

The power pulse during an insertion of reactivity accident (RIA) leads to a transient heating of the fuel. Heat transfer toward the coolant through the clad and associated temperature transient of the clad is of safety significance since it may largely impact the risk of clad failure. For sufficiently large enthalpy deposited within the fuel, clad temperature increases rapidly and this can lead to coolant boiling. This paper concerns the critical review of the present understanding and of the models for the clad to coolant heat transfer in RIA for PWR conditions. The results of past experiments are reviewed and the reliability of current models dedicated to these conditions is analyzed. It appears that the use of classical models for wall to fluid heat transfer does not allow predicting the clad temperature transient as measured in RIA-related experiments. The deviation is all the more large when film boiling conditions are reached. To reproduce the experimental data, some correlations of heat transfer can be fitted but the reliability of such model out of the range of conditions of the experimental data is low. It is mainly due to a rather low level of understanding of the heat transfer in very transient conditions (i.e. when the time scale of variation of the main heat transfer parameters, like a wall temperature, is less than the typical internal time scale of the heat transfer process itself). It results in a very large scattering in the numerical simulation of clad temperature when several fuel codes are considered. To improve the reliability of these calculations, it is believed that the study of transient boiling heat transfer thanks to devoted experimental facilities is required.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2023

Integration of sensors through additive manufacturing leading to increased efficiencies of gas turbines for power generation and propulsion

To realize the full capability of additively manufactured components in complex energy systems, it is imperative to minimize early component failures during development phases and during operation. Traditional field feedback timelines and offline inspection protocols significantly reduce the design-manufacturing iteration times. To address this specific question, the project developed and demonstrated a method for the integration of sensors into complex components through additive manufacturing. The team used gas turbine engines as a platform, which meets the need of both power generation and propulsion and offer opportunities for cost reductions and efficiency increases. The innovation of this intelligent integration of sensors into complex components uniquely customized to address questions of integrity and durability for additively manufactured components. With real-time sensing data from additively manufactured components, turbine manufacturers will realize higher efficiencies, reduced component failures, and a 30-50% acceleration in product deployment of high efficiency gas turbine components due to a faster reduction in component risk assessment under actual operating conditions. This is a transformative shift towards a data-driven design and qualification of additively manufactured gas turbine components. To directly integrate sensors into additively manufactured components with all the complexities of actual hardware, powder bed fusion (direct metal laser sintering) and laser metal deposition technologies was developed. Validation took take place in two university laboratories both of which contain actual engine hardware and closely simulate a gas turbine prior to demonstrating the technology in a turbine development test. Indeed, two major technologies from this research cold impact turbine systems in the near future: (1) higher efficiency materials and designs enabled by additive manufacturing with 50% faster design to manufacturing cycle time, to enable faster time-to-market targets; and (2) integration of sensors into additively manufactured components enabling broad health and condition based prognostics for faster component and engine risk reduction.

33 ADVANCED PROPULSION SYSTEMS↗

DOE OSTI2022

Computational and experimental study of different brines in temperature swing solvent extraction desalination with amine solvents

Rapid global urbanization and high-salinity wastewater disposal from industrial activities have exerted significant pressure on water resources. Over the past few years, temperature swing solvent extraction (TSSE) has been identified as a promising technique to desalinate hypersaline brines. Despite its potential, the TSSE desalination literature has been mainly based on empirical insights, and the limited molecular simulation studies have primarily focused on NaCl brines. Herein, we use molecular dynamics (MD) simulations to study the TSSE desalination of four different brines, namely, KCl, KBr, NaCl, and NaBr using diisopropylamine as the solvent. Based on both bulk and interfacial brine-diisopropylamine MD results, here we investigate the qualitative and quantitative performance of the simulations by benchmarking these results against our experimental evaluations of these same systems. MD results provide satisfactory qualitative agreement with the experimental data of water solubilization in the organic phase and amine solubilization in the aqueous phase for the KBr, KCl, and NaBr brines. Also, the molecular mechanism of solvation of ionic species by water molecules over diisopropylamine suggested by the MD simulations is in agreement with our experimental data. However, larger qualitative and quantitative deviations were observed for the NaCl brines, and this is likely due to polarization and charge transfer effects, as quantified by our quantum chemical calculations.

42 ENGINEERING↗

DOE OSTI2015

Validation of a 2.5D CFD model for cylindrical gas–solids fluidized beds

The 2.5D model recently proposed by Li et al. (Li, T., Benyahia, S., Dietiker, J., Musser, J., and Sun, X., 2015. A 2.5D computational method to simulate cylindrical fluidized beds. Chemical Engineering Science. 123, 236-246.) was validated for two cylindrical gas-solids bubbling fluidized bed systems. Different types of particles tested under various flow conditions were simulated using the traditional 2D model and the 2.5D model. Detailed comparison against the experimental measurements on solid concentration and velocity were conducted. Comparing to the traditional Cartesian 2D flow simulation, the 2.5D model yielded better agreement with the experimental data especially for the solid velocity prediction in the column wall region.

Numerical simulation↗

DOE OSTI2025

NFPA Distributed Energy Resources Safety Training (DERST) For Emergency Responders

The National Fire Protection Association, with support from the Department of Energy, executed a multi-year initiative to develop, enhance, and disseminate Distributed Energy Resources Safety Training (DERST) tools for U.S. emergency responders. As Distributed Energy Resources (DER)—such as solar photovoltaics, battery energy storage systems (ESS), electric vehicles (EVs), and associated infrastructure—become increasingly prevalent, the NFPA identified a critical need for up-to-date standardized, accessible, and effective safety training tailored for the fire service and related public safety professionals. The project delivered a comprehensive suite of educational resources to improve responders’ abilities to safely manage DER-related incidents. This included: • Revised Modular Training Courses: Updated classroom-based DER safety courses, now modular and accessible nationwide through fire academies and the North American Fire Training Directors (NAFTD) network. • Live Burn Testing & Research: A full-scale controlled burn of a DER-equipped residential structure provided real-world data and insights, forming the basis for updated best practices. • A Gamified Simulation Tool – Firefighters Incident Response Simulation Tool (FIRST): A first-of-its-kind, multiplayer, scenario-based simulation using the Unreal Engine 5.0 to train responders in a realistic virtual, multi-DER incident environment. • Field Familiarization Software Tools & Prop Guide: Digital DER field familiarization evolutions software guide and a prop development manual to support field-based DER training exercises, enhancing responders' hands-on familiarity with DER infrastructure and collaboration on virtual incident responses. • National Dissemination Strategy: Strategic partnerships with NAFTD, Vector Solutions, and others enabled wide-scale distribution, with over 5,000 departments accessing resources and 1,100+ departments adopting the simulator in the first seven months. Also provided a web portal for easy access to all training and simulation programs developed under this grant for the U.S. responder community. Key findings from the project—particularly from the burn test—led to paradigm shifts in fire response tactics. For example, traditional approaches to garage fires may be hazardous if DERs are present, due to explosive off gassing and thermal runaway risks. The new training emphasizes scene assessment, stand-off approaches, thermal imaging verification, and careful post-incident cooling of DER components to prevent reignition. This initiative has had a significant national impact, raising awareness, enhancing preparedness, and supporting safer DER incident response practices. Significant engagement from the media, public safety organizations, and PBS coverage has further amplified the reach and adoption of NFPA’s DER safety training, tools, and simulations.

14 SOLAR ENERGY↗

DOE OSTI2015

Application of probability method to demonstrate unsafe configuration of dropped cans is not credible - 14268

An unanalyzed condition was identified for a transport cart that could result in multiple cans falling onto the ground. Calculations showed there were arrangements of four cans or five cans that could exceed the allowable k{sub eff} limit for a single upset. This was reported to the US Nuclear Regulatory Commission as an unanalyzed condition. The cans would have to fall with very little spacing between them. The likelihood of this arrangement needed to be assessed. The probability of the unacceptable configuration was calculated based on a variation of Buffon's Clean Tile Problem. A series of conservative approximations were used including assuming that the rectangular cans are inscribed cylinders and the cylinders land on the base and do not tip over. Even with the conservative assumptions used, the calculated likelihood was less than 1 in 1,000,000 years. The notification was withdrawn based on this work since the event could be categorized as not credible. Additionally work was performed to account for the actual shape of the cans and rotation of the cans. The analysis was performed using a Monte Carlo simulation. The average center-to-center spacing was used to establish a correlation with the system reactivity. The average center-to-center spacing also correlates with the probability of the configuration. With this the probability of having an unacceptable k{sub eff} was established. (authors)

42 ENGINEERING↗

DOE OSTI2020

Dynamic Modeling of Sequential Service Restoration in Islanded Single Master Microgrids

This paper presents a methodology for generating restoration sequences in distribution systems and microgrids with emphasis on deriving optimal switching times for remote control switches (RCS). Microgrid architecture considered are assumed to be operating in islanded single master mode. Control methods for handling the unbalance inherent in distribution systems using single-phase controlled PQ inverters were developed and incorporated in the proposed method. The problem of considering simultaneously both energy optimization and dynamic stability of the system, which is lacking in existing methods, was addressed by studying the transient behavior of microgrids based on extended EMTP simulations and then approximate and incorporate these behaviors into the optimization formulation for restoration. The approach is based on multi-objective optimization of final restored load and total restoration time. The methodology was studied on a modified IEEE 123 node test feeder. An EMTP simulation in PSCAD of the formed microgrids was used to validate the accuracy of the dynamic and steady-state characteristics of the resulting systems. By considering the transient behavior of DGs during restoration, a better restoration sequence that does not trigger protection relays could be realized.

42 ENGINEERING↗

DOE OSTI2014

Tunable single-mode slot waveguide quantum cascade lasers

We report experimental demonstration of tunable, monolithic, single-mode quantum cascade lasers (QCLs) at ∼10 μm with a two-section etched slot structure. A single-mode tuning range of 77 cm{sup −1} (785 nm), corresponding to ∼7.8% of the relative tuning range, was realized with a ∼20 dB side mode suppression ratio within the whole tuning range. Compared with integrated distributed feedback QCLs, our devices have the advantages of easy fabrication and a broader tuning range. Further theoretical analyses and numerical simulations show that it is possible to achieve a broad continuous tuning range by optimizing the slot structures. The proposed slot-waveguide design could provide an alternative but simple approach to the existing tuning schemes for realizing broadly continuous tunable single-mode QCLs.

42 ENGINEERING↗

DOE OSTI2016

Quantifying and reducing model-form uncertainties in Reynolds-averaged Navier–Stokes simulations: A data-driven, physics-informed Bayesian approach

Despite their well-known limitations, Reynolds-Averaged Navier–Stokes (RANS) models are still the workhorse tools for turbulent flow simulations in today's engineering analysis, design and optimization. While the predictive capability of RANS models depends on many factors, for many practical flows the turbulence models are by far the largest source of uncertainty. As RANS models are used in the design and safety evaluation of many mission-critical systems such as airplanes and nuclear power plants, quantifying their model-form uncertainties has significant implications in enabling risk-informed decision-making. In this work we develop a data-driven, physics-informed Bayesian framework for quantifying model-form uncertainties in RANS simulations. Uncertainties are introduced directly to the Reynolds stresses and are represented with compact parameterization accounting for empirical prior knowledge and physical constraints (e.g., realizability, smoothness, and symmetry). An iterative ensemble Kalman method is used to assimilate the prior knowledge and observation data in a Bayesian framework, and to propagate them to posterior distributions of velocities and other Quantities of Interest (QoIs). We use two representative cases, the flow over periodic hills and the flow in a square duct, to evaluate the performance of the proposed framework. Both cases are challenging for standard RANS turbulence models. Simulation results suggest that, even with very sparse observations, the obtained posterior mean velocities and other QoIs have significantly better agreement with the benchmark data compared to the baseline results. At most locations the posterior distribution adequately captures the true model error within the developed model form uncertainty bounds. The framework is a major improvement over existing black-box, physics-neutral methods for model-form uncertainty quantification, where prior knowledge and details of the models are not exploited. This approach has potential implications in many fields in which the governing equations are well understood but the model uncertainty comes from unresolved physical processes. - Highlights: • Proposed a physics–informed framework to quantify uncertainty in RANS simulations. • Framework incorporates physical prior knowledge and observation data. • Based on a rigorous Bayesian framework yet fully utilizes physical model. • Applicable for many complex physical systems beyond turbulent flows.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

DOE OSTI2024

Direct numerical simulations of three-component Rayleigh–Taylor mixing and an improved model for multicomponent reacting mixtures

We present direct numerical simulations of a three-layer Rayleigh–Taylor instability (RTI) problem with a configuration based on the experiments of Suchandra & Ranjan ( J. Fluid Mech. , vol. 974, 2023, A35) and Jacobs & Dalziel ( J. Fluid Mech. , vol. 542, 2005, pp. 251–279). The problem consists of a layer of light fluid between two layers of heavy fluid with an Atwood number of 0.3. These simulations are first validated through comparison with available experimental data. The validated simulations are then utilized to analyse statistics in this three-component flow. First, length scales are examined utilizing spectra and two-point spatial correlations of velocity and species concentration fluctuations. Next, joint probability density functions (p.d.f.s) of species concentration are compared against several model p.d.f.s representing generalizations of the bivariate beta distribution. Notably, the joint p.d.f.s do not appear to be accurately described by a Dirichlet distribution, indicating the marginal distributions do not conform to a beta distribution. Finally, similarity of the present configuration to three-component mixing found in inertial confinement fusion (ICF) applications is exploited to develop and validate an improved model for the impact of multicomponent mixing on thermonuclear (TN) reaction rates. A single time instant from the present simulations is chosen for a TN burn calculation under the hypothetical assumption of ICF materials and temperatures. Total TN output from this second calculation is then compared against the prediction of the improved model. The new model is found to accurately predict TN reaction rates in both premixed and non-premixed configurations.

42 ENGINEERING↗

DOE OSTI2019

Experimental and Numerical Investigation of PZT Response in Composite Structures with Variable Degradation Levels

Commercial aerospace vehicles have been increasingly demanding to withstand harsh conditions with low-weight material, i.e., composites. Unfortunately, low-velocity impacts strongly affect their performance. Structural health monitoring with permanently attached sensors allows achieving cost-effective maintenance and tearing down knockdown factors. However, the degradation of transducers adopted for online detection of damage negatively affects the diagnosis. That deterioration is addressed in this work with the electromechanical impedance approach employed at relatively low ultrasonic frequencies. Several degradation conditions are investigated with experimental and numerical simulations. The results demonstrate how the self-diagnosis approach detects pure sensor failures without any structural dependence. However, self-detection of the mixed mode of failures is challenging due to the opposite effect that different types of failure return. Numerical simulations provide a spectral response in compliance with measurements. On top of that, numerical results demonstrate that the combination of different types of damage may induce missed detection. That is where a multi-parameter self-diagnosis approach may further improve the overall monitoring system.

36 MATERIALS SCIENCE↗

DOE OSTI2016

Mathematical model for self-propelled droplets driven by interfacial tension

We propose a model for the spontaneous motion of a droplet induced by inhomogeneity in interfacial tension. The model is derived from a variation of the Lagrangian of the system and we use a time-discretized Morse flow scheme to perform its numerical simulations. Our model can naturally simulate the dynamics of a single droplet, as well as that of multiple droplets, where the volume of each droplet is conserved. We reproduced the ballistic motion and fission of a droplet, and the collision of two droplets was also examined numerically.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

DOE OSTI2017

Scaling of thermal stratification in outlet plena of SFRs with gallium as a surrogate fluid

Due to its high thermal diffusivity, liquid sodium can develop thermally stratified regions in the hot and cold pools of SFRs under certain off normal operating conditions. The temperature gradients in the fluid give rise to mixed convection flow in which flow velocities result both from pressure gradients and from volume forces induced by density gradients. High thermal diffusivity and low momentum diffusivity leads to reduced thermal mixing and enhanced stratification. Thermal stratification, if not looked carefully in the design, can lead to severe consequences in normal operation with forced coolant circulation and during off-normal natural circulation. The resulting hydraulic and thermal loads can cause the failure modes in structures and components critical for reactor safety. Thermal stratification in the SFR pools can lead to thermal fatigue, which can lead to structural and material failure, or pose serious concerns for the reactor safety. In addition to thermo-structural issues, the reactivity changes are significantly impacted due to density or temperature driven movement of liquid sodium. Temperature changes or gradients in the Upper Instrumentation Structures (UIS) of SFRs can lead to thermal contraction, a case that can lead to positive reactivity insertion after core shut-down. The motivation of this work is to design a scaled down experimental facility which can generate high fidelity data for thermal stratification physics to validate 3-dimensional (3D) Computational Fluid Dynamics (CFD) models. These validated CFD codes can be used to improve the 1-dimensional (1D) system level codes such as SAS4A/SASSYS-1 which are currently not capable of simulating thermal stratification accurately. These improvements in 1D system level SAS4A/SASSYS-1 codes can significantly improve the safety analyses and design of SFRs. The GaTE facility outlet plenum model is designed based on physics based similarities. Thermal stratification physics is governed primarily by the Richardson numbers (Ri). The expected low flow rates during off-normal conditions can lead to a high degree of thermal stratification in the outlet plenum with a corresponding Ri = 530. Therefore, the inlet flow velocities and inlet hydraulic diameter for the gallium coolant entering the test vessel are required to achieve same Ri. The design of test vessel in GaTE facility is finalized to a 1/20. scale outlet plenum height of the ABTR. This design of the test facility will allow the decoupling of the thermal stratification physics at low flow rates with the transient natural circulation. In other words, it will enable effective control to study thermal stratification at very low flow rates. Numerical studies are conducted with a 3D CFD code to examine the thermal behavior of the selected test design. Simulation results show that thermal gradients are present only in the vertical or axial direction which are similar to the behavior reported in previous studies on full scale SFR models. Future work will involve the experimental studies using the GaTE facility with the high fidelity instrumentation.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2016

Engineering challenges for detectors at the ILC

Over the last years two proposals for experiments at the ILC have been developed, ILD and SID. Extensive R&D has been carried out around the world to develop the needed technologies. Furthermore a first round of engineering studies was made as part of the ILC TDR to understand the integration of these different sub-systems into coherent and integrated detector concepts. Among the key challenges for the sub detectors are the extreme low mass/low power requirements or the extreme channel densities needed in particle flow based detectors. Throughout these studies special care was taken to ensure that the engineering models and the simulation models, used in studies of the physics capabilities of the detectors, stay synchronized. In the near future, the models will need to be evolved to take the special requirements of the potential ILC site in Japan into account. Furthermore, the state of the integration of the detectors, and the future directions, will be discussed.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

DOE OSTI2018

Global Sensitivity Analysis and Estimation of Model Error, Toward Uncertainty Quantification in Scramjet Computations

The development of scramjet engines is an important research area for advancing hypersonic and orbital flights. Progress toward optimal engine designs requires accurate flow simulations together with uncertainty quantification. However, performing uncertainty quantification for scramjet simulations is challenging due to the large number of uncertain parameters involved and the high computational cost of flow simulations. These difficulties are addressed in this paper by developing practical uncertainty quantification algorithms and computational methods, and deploying them in the current study to large-eddy simulations of a jet in crossflow inside a simplified HIFiRE Direct Connect Rig scramjet combustor. First, global sensitivity analysis is conducted to identify influential uncertain input parameters, which can help reduce the system’s stochastic dimension. Second, because models of different fidelity are used in the overall uncertainty quantification assessment, a framework for quantifying and propagating the uncertainty due to model error is presented. In conclusion, these methods are demonstrated on a nonreacting jet-in-crossflow test problem in a simplified scramjet geometry, with parameter space up to 24 dimensions, using static and dynamic treatments of the turbulence subgrid model, and with two-dimensional and three-dimensional geometries.

33 ADVANCED PROPULSION SYSTEMS↗

DOE OSTI2019

Engineering Analysis Baseline Model Requirements

The purpose of this document is to set requirements for the development, documentation, implementation, and maintenance of engineering analysis baseline models used by the Advanced Engineering and Analysis group to model and simulate systems. The intended audience of this document is the Engineering Technology and Design division Advanced Engineering and Analysis group—in particular the baseline model owners and users—and the Group Leaders and members of the Systems Engineering groups. Section 1 presents a discussion of general concepts related to engineering analysis models and baseline models, including definitions of common terms used in this requirements document. It also presents the purpose and intentions of creating and using baseline models and exposes some underlying assumptions about what baseline models are supposed to be. Section 2 presents requirements on the general categories of: the Advanced Engineering and Analysis Group Leader and the baseline model owner; parts, materials, and load cases; the process of generating and using the model; and how the baseline model will be stored, maintained, and documented. This document presents requirements on the baseline model as well as some aspects of the development process and the people responsible for the development; it does not address how the results of simulations utilizing these models will be used to make assessments

42 ENGINEERING↗

DOE OSTI2021

Large Eddy Simulation of Lean Mixed-Mode Combustion Assisted by Partial Fuel Stratification in a Spark-Ignition Engine

Partial fuel stratification (PFS) is a promising fuel injection strategy to improve the stability of lean combustion by applying a small amount of pilot injection right before spark timing. Mixed-mode combustion, which makes use of end-gas autoignition following conventional deflagration-based combustion, can be further utilized to speed up the overall combustion. In this study, PFS-assisted mixed-mode combustion in a lean-burn direct injection spark-ignition (DISI) engine is numerically investigated using multi-cycle large eddy simulation (LES). A previously developed hybrid G-equation/well-stirred reactor combustion model for the well-mixed operation is extended to the PFS-assisted operation. The experimental spray morphology is employed to derive spray model parameters for the pilot injection. The LES-based model is validated against experimental data and is further compared with the Reynolds-averaged Navier–Stokes (RANS)-based model. Overall, both RANS and LES predict the mean pressure and heat release rate traces well, while LES outperforms RANS in capturing the cycle-to-cycle variation (CCV) and the combustion phasing in the mass burned space. Liquid and vapor penetrations obtained from the simulations agree reasonably well with the experiment. Detailed flame structures predicted from the simulations reveal the transition from a sooting diffusion flame to a lean premixed flame, which is consistent with experimental findings. LES captures more wrinkled and stretched flames than RANS. Finally, the LES model is employed to investigate the impacts of fuel properties, including heat of vaporization (HoV) and laminar burning speed (SL). Combustion phasing is found more sensitive to SL than to HoV, with a larger fuel property sensitivity of the heat release rate from autoignition than that from deflagration. Moreover, the combustion phasing in the PFS-assisted operation is shown to be less sensitive to SL compared with the well-mixed operation.

fuel property sensitivity↗