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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 613 records · Page 34
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Release Fractions from Airborne Fluid and Slurry Spills

Release fractions are commonly used to make conservative estimates of emissions from processes and are applied to characterize industrial operations to safeguard workers and public. Release fractions cannot be derived theoretically; they must be measured. Appropriate measurements are limited. This paper describes tests that were conducted to provide large-scale release fraction data for estimating releases from three operations proposed for waste remediation at the Hanford Site in Richland, Washington. Experiments were conducted to measure release fractions of three processes: 1) pipe discharge of liquid and slurry in free fall into a liquid or slurry, 2) jet transfer of contents to the other side of the tank either impacting the tank wall or falling into the fluid pool, and 3) high pressure fan jet striking a steel plate or simulated waste from a small stand-off distance. The tests were conducted without forced ventilation in an enclosed prototypic ¼-scale model of a 3785 m^3 (1 million gallon) tank in use at the Hanford Site for storage of radioactive waste. Aerosol releases were characterized based on filter samples of aerosol collected near the process stream, tank wall, and tank top to determine release fraction at engineering scale. Particle size distribution measurements were analyzed to determine whether the particles were in the respirable range. The release fractions for the top of the unventilated tank ranged from 9x10-7 to 6x10-4 depending on the process simulated. The particle size distribution was determined to be log-normally distributed with geometric mean diameters ranging from 3 to 8 µm. Thus, all particles are conservatively considered to be “respirable.”

aerosol generation, release fraction, water spill,↗
DOE OSTI2024

Self-Assembling Cell-Free Systems for Scalable Bioconversion

This project focused on developing cell-free systems to directly express multi-enzyme catalysts and perform CO2 bioconversions for industrial chemical production. The use of cell-free expression (CFE) systems derived from bacterial lysates is emerging as a promising approach for biomanufacturing. CFEs are genetically programmable, permit the expression of toxic enzymes, and allow for rapid prototyping of metabolic pathways. Research Contributions: 1. Understanding the Area Investigated: This research advances the understanding of cell-free systems by demonstrating their capability to perform complex multi-enzyme reactions. By directly expressing multi-gene systems, CFEs avoid the high costs and inefficiencies associated with producing and purifying enzymes for multi-step pathways. 2. Technical Effectiveness and Economic Feasibility: The project successfully engineered a CFE-based multienzyme biocatalyst for the de novo synthesis of serine and glycine from CO2 equivalents (formate and bicarbonate) and ammonia. This method achieved a 30% conversion rate of formate into these industrially important amino acids. Additionally, an 8-gene CFE biocatalyst was developed to produce malate, conserving 43% of carbon that would otherwise be lost as CO2. This approach has the potential to reach higher carbon efficiency than microbial production. 3. Public Benefit: The cell-free production of chemicals like serine, glycine, and malate using electrochemically generated formate could significantly reduce CO2 emissions. For example, satisfying the global malate market with this method could avoid approximately 400,000 tons of CO2 emissions annually. This work demonstrates the potential of CFE systems to produce platform chemicals, contributing to environmental sustainability and reducing reliance on petrochemicals. Future Prospects: The CFE-based biocatalyst process could be extended to produce a variety of chemicals, including other industrial di-acids, aromatics, terpenes, alcohols, and polymers. This project showcases the capabilities of cell-free expression systems for prototyping carbon-conserving pathways and sustainably bioproducing platform chemicals, marking a significant step towards economically-viable industrial processes.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2023

Gripper Test Assembly Status of Fabrication and Assembly Report – FY2023

The Gripper Test Assembly (GrTA) is an experimental test article designed for use at the Mechanisms Engineering Test Loop (METL) at Argonne National Laboratory (ANL). The GrTA will test mechanical components intended for use in compact in-vessel fuel handling machines (FHM) for sodium cooled fast reactors (SFR). The GrTA will test radial and thrust ball bearings, radial and thrust roller bearings, ball screws and nuts, spline shafts and ball nuts, radial spur gears, and universal joints submerged in liquid sodium at high temperatures (250°C-650°C). These components will be tested in a prototypic, full-scale gripper head and under prototypic SFR fuel handling loads. The design of the GrTA was completed in FY2022 and has progressed into fabrication and initial assembly. All custom manufactured components have been fabricated and delivered to ANL following inspection. All custom gears have been fabricated and delivered to ANL. Bearings, ball screws, and spline shafts have been purchased to allow for initial assembly in air, and sodium compatible versions have either been purchased or are in design at appropriate manufacturers. The drive motor systems that operate the various functions of the GrTA have been purchased and delivered to ANL. Instrumentation and control hardware has been purchased and delivered to ANL as well. All sodium facing components of the GrTA have been assembled and show proper fit. The three main functions of the GrTA are to raise or lower a gripper head under prototypic fuel handling loads, rotate the gripper head while carrying a fuel handling load, and extend or retract gripper jaws that lock a fuel assembly to the gripper head. All three functions have been demonstrated in air, while under no load. The GrTA project will move forward next fiscal year by completing the initial assembly, incorporating the drive system and I&C, and preparing the assembly for introduction to sodium.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2015

Improved Large Aperture Collector Manufacturing

The parabolic trough is the most established CSP technology and carries a long history of design experimentation dating back to the 1970’s. This has led to relatively standardized collector architectures, a maturing global supply chain, and a fairly uniform cost reduction strategy. Abengoa has deployed more than 1,500MWe of CSP troughs across several countries and has built and tested full-scale prototypes of many R&D concepts. The latest trough R&D efforts involved efforts to internalize non-CSP industry experience including a preliminary DFMA principles review done with Boothroyd Dewhurst, a construction literature review by the Arizona State University School of Construction Management, and two more focused manufacturing engineering subcontracts done by Ricardo Inc. and the nonprofit Edison Welding Institute. The first two studies highlighted strong opportunities in lowering part count, standardizing components and fasteners, developing modular designs to support prefabrication and automation, and devising simple, error-proof manual assembly methods. These principles have delivered major new cost savings in otherwise “mature” products in analogous industries like automotive, truck trailer manufacture, metal building fabrication, and shipbuilding. For this reason, they were core in the design development of the SpaceTube® collector, and arguably key to its early successes. The latter two studies were applied specifically to the first-generation SpaceTube® design and were important in setting the direction of the present SolarMat project. These studies developed a methodology to analyze the costs of manufacture and assembly, and identify new tooling concepts for more efficient manufacture. Among the main opportunities identified in these studies were the automated mirror arm manufacturing concept and the need for a less infrastructure-intensive assembly line, both of which now form central pillars of the SolarMat project strategy. These new designs will be supported by new technology in the area of quality control inspection, in which state of the art photogrammetry and laser CMM inspection methods will be used to qualify parts and assemblies, and in which the recently-developed Absorber Reflection Method will enable in-line quality control inspection of modules produced by the new high-rate production line.

14 SOLAR ENERGY↗
DOE OSTI2020

Pushing the Dark-Matter Limit: The LUX-Zeplin (LZ) Experiment (Final Report)

This report highlights the accomplishments of the dark-matter group of the University of Rochester during the project period. During the grant period, all of our responsibilities for LUX were completed. Several papers describing the results of LUX analyses carried out by the Rochester group were published. The success of the Rochester trigger electronics, developed for LUX, resulted in it being selected to provide the digital platform for LZ. The PI is leading an excellent team of engineers, scientists, and students to provide the signal processing electronics, the control and monitoring system for the LZ detector, and the online computing infrastructure to process the LZ data and transfer them to the US Data Center at NERSC. During the grant period most of the R&D and prototyping of the LZ electronics was completed.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2022

Options for Subscale Maturation of Advanced Reactor Technologies Testing for Nuclear Thermal Propulsion

Several options could be implemented to establish an irradiation testing capability suitable for investigation of the performance of multiple nuclear thermal propulsion fuel elements at prototypic conditions. The prototypic conditions of interest are based on the current needs of the National Aeronautics and Space Administration’s Space Nuclear Power Program. The results of such testing are also intended to reduce the risks currently seen for any future subscale or full-scale ground testing of an engine-reactor system. The optimal solution is dependent upon several factors such as performance, cost, availability, schedule, technology readiness level, and plans for future testing in the SNP Program. Three options, based on different combinations of these factors, are considered in this report.

33 ADVANCED PROPULSION SYSTEMS↗
DOE OSTI2013

Aerosol Formation from High-Pressure Sprays for Supporting the Safety Analysis for the Hanford Waste Treatment and Immobilization Plant

The Waste Treatment and Immobilization Plant (WTP) at Hanford is being designed and built to pretreat and vitrify waste currently stored in underground tanks at Hanford. One of the postulated events in the hazard analysis for the WTP is a breach in process piping that produces a pressurized spray with small droplets that can be transported into ventilation systems. Literature correlations are currently used for estimating the generation rate and size distribution of aerosol droplets in postulated spray releases. These correlations, however, are based on results obtained from small engineered nozzles using Newtonian liquids that do not contain slurry particles and thus do not accurately represent the fluids and breaches in the WTP. A test program was developed to measure the generation rate of droplets suspended in a test chamber and droplet size distribution from a range of prototypic sprays. A novel test method was developed to allow measurement of sprays from small to very large breaches and also includes the effect of aerosol generation from splatter when the spray impacts on walls. Results show that the aerosol generation rate increases with increasing the orifice area, though with a weaker dependence on orifice area than the currently-used correlation. A comparison of water sprays to slurry sprays with 8 to 20 wt% gibbsite or boehmite particles shows that the presence of slurry particles depresses the release fraction compared to water for droplets above 10 μm and increases the release fraction below this droplet size.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

An Integrated Computational Materials Engineering Method for Woven Carbon Fiber Composites Preforming Process

An integrated computational materials engineering method is proposed in this paper for analyzing the design and preforming process of woven carbon fiber composites. The goal is to reduce the cost and time needed for the mass production of structural composites. It integrates the simulation methods from the micro-scale to the macro-scale to capture the behavior of the composite material in the preforming process. In this way, the time consuming and high cost physical experiments and prototypes in the development of the manufacturing process can be circumvented. This method contains three parts: the micro-scale representative volume element (RVE) simulation to characterize the material; the metamodeling algorithm to generate the constitutive equations; and the macro-scale preforming simulation to predict the behavior of the composite material during forming. The results show the potential of this approach as a guidance to the design of composite materials and its manufacturing process.

Composite, Preforming, Integrated Computational Ma↗
DOE OSTI2020

A Generic Multivector Model Predictive Control With Symmetric Pulse Pattern for Hybrid Multilevel Converters

This article presents a generic multivector model predictive control (MV-MPC) method that has the potential to be applied to all hybrid multilevel converters (HMCs). It first locates the reference voltage vector in the 120° oblique coordinate to select the three adjacent voltage vectors to be applied over one control cycle. Then, the current tracking is guaranteed through duty cycle optimization and dc capacitor voltages are balanced by evaluating possible switching sequences that belong to the voltage vectors with optimal duty cycles. At last, the optimal switching sequence with a symmetric five- or seven-segment pulse pattern is generated using an external modulator. Here, the proposed generic MV-MPC can significantly improve the quality of the output current, while achieving a constant equivalent switching frequency at the same time. Experimental studies on an all silicon carbide HMC prototype, i.e., an active neutral point clamped converter with cascaded H-bridge, are presented to validate the effectiveness of the proposed MV-MPC strategy.

42 ENGINEERING↗
DOE OSTI2020

Developing the Next Generation of High-Performance Solid-State Batteries

The project team conducted cutting-edge battery research on electrode materials, electrolyte formulations, and cell designs for next-generation rechargeable lithium metal batteries designed for high energy density and safety. The research has focused on two separate but related technologies: 1) a high-temperature lithium metal battery designed for extreme environments, and 2) a high-energy lithium metal battery designed for more general applications (including aerospace, defense, transportation, electronics, etc.). We took these projects from the conceptual stage (an idea on paper) all the way to high performing lab prototypes and early commercial-format pouch and cylindrical cell prototypes. Both chemistries were improved substantially in terms of materials compatibility, lithium metal cyclability, high-voltage stability, high-temperature stability, and scalability.

25 ENERGY STORAGE↗
DOE OSTI2022

Comparative Structural Rigidity Analysis of the NBSR DDE and the NBSR LEU Fuel Element

The National Bureau of Standards Reactor (NBSR) is a 20-MW heavy-water moderated and cooled, enriched-fuel, tank-type reactor located in the NIST Center for Neutron Research laboratory complex. NBSR is one of six U.S. high performance research reactors (USHPRR), including one critical facility, that actively collaborates with the National Nuclear Security Administration (NNSA) Material Management and Minimization (M3) Reactor Conversion Program to convert from the use of highly enriched uranium fuel to the use of low-enriched uranium (LEU, < 20 wt% U-235) fuel. On the LEU U-10Mo fuel qualification side, mini-plate and large-plate irradiations have been successfully performed, and more experiments are either ongoing or planned. As an additional experimental campaign to support licensing of the LEU fuel for the use in the NBSR, the NBSR Design Demonstration Element (DDE) will be a full-sized test element similar to the NBSR LEU fuel element and irradiated in a test reactor under conditions as prototypic of the NBSR LEU fuel element operating conditions as possible.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2012

Thermoelectric Conversion of Waste Heat to Electricity in an IC Engine Powered Vehicle

The thermoelectric generator shorting system provides the capability to monitor and short-out individual thermoelectric couples in the event of failure. This makes the series configured thermoelectric generator robust to individual thermoelectric couple failure. Open circuit detection of the thermoelectric couples and the associated short control is a key technique to ensure normal functionality of the TE generator under failure of individual TE couples. This report describes a five-year effort whose goal was the understanding the issues related to the development of a thermoelectric energy recovery device for a Class-8 truck. Likely materials and important issues related to the utility of this generator were identified. Several prototype generators were constructed and demonstrated. The generators developed demonstrated several new concepts including advanced insulation, couple bypass technology and the first implementation of skutterudite thermoelectric material in a generator design. Additional work will be required to bring this system to fruition. However, such generators offer the possibility of converting energy that is otherwise wasted to useful electric power. Uur studies indicate that this can be accomplished in a cost-effective manner for this application.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2015

Energy Productivity of the High Velocity Algae Raceway Integrated Design (ARID-HV)

The ARID raceway is an effective method to maintain temperature in the optimal growing range. However, the energy input is excessive. Thus, the ARID-HV raceway was developed in order to reduce energy input requirements. This was accomplished by improving pumping efficiency and using a serpentine flow pattern in which the water flows through channels instead of over barriers. A prototype ARID-HV raceway was installed in Tucson, Arizona in order to evaluate the flow and energy requirements of the raceway. Preliminary results show continued high energy usage, but this paper explores the possible energy reductions with the new ARID-HV design with efficient propeller pumps and properly engineered channel lengths. Channel lengths are evaluated with Manning’s equation in order to determine the maximum channel length that could be implemented with the current pumping configuration

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2014

Human Factors Engineering Design Phase Report for Control Room Modernization

In this report, we review recent work performed at the Human System Simulation Laboratory (HSSL) at the Idaho National Laboratory. The U.S. Department of Energy has sponsored work under the Light Water Reactor Sustainabilty (LWRS) program to assist U.S. utilities in extending the operating life of the U.S. fleet of commercial reactors. Control room modernization is a key research and demonstration area within LWRS. The U.S. Nuclear Regulatory Commission’s Human Factors Engineering Program Review Model (NUREG-0711) outlines four phases of developing a new human-system interface (HSI). One of the key steps in NUREG-0711 is the design phase. In this report, we outline the process and findings from several simulator workshops, which centered on early design phase activities. Prototypes for a turbine control system upgrade for a main control room at a commercial nuclear power plant were developed and evaluated using licensed reactor operators at the HSSL. This iterative design-evaluation cycle succeeded in refining the design of the HSI and readying it for final implementation and formal validation and verification exercises. This report serves as a useful template to explicate design steps that are not currently required by NUREG-0711 but that ensure a usable and safe control room replacement system.

99 GENERAL AND MISCELLANEOUS↗
DOE OSTI2021

Probing function in 3D neuronal cultures: a survey of 3D multielectrode array advances

Recent advances in microphysiological systems (MPS) have made significant strides to include design features that reconstruct key elements found in the brain, and in parallel advanced technologies to detect the activity of electrogenic cells that form neural networks. In particular, three-dimensional multielectrode arrays (3D MEAs) are being developed with the increasing levels of spatial and temporal precision, difficult to achieve with current 2D MEAs, insertable MEA probes, and/or optical imaging of calcium dynamics. Thus, providing a means to monitor the flow of neural network activity within all three dimensions (X, Y, and Z) of the engineered tissue. In the last 6 years, 3D MEAs, using either “bottom-up” or “top-down” designs, have been developed to overcome the current technical challenges in monitoring the functionality of the in vitro systems. Herein, we will report on the design and application of novel 3D MEA prototypes for probing neural activity throughout the 3D neural tissue.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2016

Prototype muon detectors for the AMIGA component of the Pierre Auger Observatory

AMIGA (Auger Muons and Infill for the Ground Array) is an upgrade of the Pierre Auger Observatory to extend its range of detection and to directly measure the muon content of the particle showers. It consists of an infill of surface water-Cherenkov detectors accompanied by buried scintillator detectors used for muon counting. The main objectives of the AMIGA engineering array, referred to as the Unitary Cell, are to identify and resolve all engineering issues as well as to understand the muon-number counting uncertainties related to the design of the detector. The mechanical design, fabrication and deployment processes of the muon counters of the Unitary Cell are described in this document. These muon counters modules comprise sealed PVC casings containing plastic scintillation bars, wavelength-shifter optical fibers, 64 pixel photomultiplier tubes, and acquisition electronics. The modules are buried approximately 2.25 m below ground level in order to minimize contamination from electromagnetic shower particles. The mechanical setup, which allows access to the electronics for maintenance, is also described in addition to tests of the modules' response and integrity. As a result, the completed Unitary Cell has measured a number of air showers of which a first analysis of a sample event is included here.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗