Cold-cap temperature profile comparison between the laboratory and mathematical model - 15591
The rate of waste vitrification in an electric melter is connected to the feed-to-glass conversion process, which occurs in the cold cap, a layer of reacting feed on top of molten glass. The cold cap consists of two layers: a low-temperature (∼100 deg. C - ∼800 deg. C) region of unconnected, reacting feed and a high-temperature (∼800 deg. C - ∼1100 deg. C) region of molten glass with gas bubbles and cavities. A recently developed mathematical model describes the effect of the cold cap on glass production. For verification of the mathematical model, a cold cap produced in a laboratory-scale melter was subsequently analyzed by correlating structural features of a polished region with those obtained in heat-treated feed samples to determine the temperature profile as a function of cold-cap position. After corrections were made for the diminished volume of bubbles and collapsed cavities that occurred in the cold-cap sample during cooling, the temperature gradients were alike in the model and the laboratory cold cap through the range from ∼500 deg. C to ∼1100 deg. C. The temperature profiles were different in the upper region of the cold cap because the radiant heat from the molten glass in the laboratory-scale melter resulted in dry and hot (∼400 deg. C) surface conditions whereas the model assumed a surface covered by boiling slurry. (authors)