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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 631 records · Page 35

Damage and Failure in a Statistical Crack Model

In this paper I will take a close look at a statistical crack model (SCM) as is used in engineering computer codes to simulate fracture at high strain rates. My general goal is to understand the macroscopic behavior effected by the microphysical processes incorporated into an SCM. More specifically, I will assess the importance of including local interactions between cracks into the growth laws of an SCM. My strategy will be to construct a numerical laboratory that represents a single computational cell containing a realization of a statistical distribution of cracks. The cracks will evolve by the microphysical models of the SCM, leading to quantifiable damage and failure of the computational cell. I will use the numerical data generated by randomly generated ensembles of the fracture process to establish scaling laws that will modify and simplify the implementation of the SCM into large scale engineering codes.

42 ENGINEERING↗

Unusual size effects from tilted twin boundaries in nano-twinned metals

Tilted twin boundaries (TBs), whose plane normals are rotated at an angle from the parent grain axis, naturally occur in columnar-grained, nano-twinned (NT) metals. Here, using a combination of atomistic simulations and analytical modeling, we reveal that NT metals with the ideal, non-tilted TBs exhibit continuously increasing strength with decreasing twin thickness, and hence, no inverse twin thickness size effect on strength. In contrast, NT metals with tilted TBs exhibit an inverse size effect, and the critical twin thickness, below which strength decreases, increases as the TB-tilt angle increases. The analysis also identifies a critical value of TB tilt, for which strength becomes independent of twin thickness and is the weakest. The transition arises from a change in dislocation activity prevailing mostly on planes inclined to TBs to planes parallel to the TBs. Overall, these findings reveal a profound influence of TB tilt angle that could redirect the analysis and engineering of nano-twin structures.

36 MATERIALS SCIENCE↗

Cooperative Research and Development Agreement among National Energy Technology Laboratory, The Board of Regents of the University System of Georgia by and on behalf of Georgia Institute of Technology, and University of Texas at El Paso [Abstract]

Georgia Institute of Technology (GIT), University of Texas at El Paso (UTEP), and the National Energy Technology Laboratory (NETL) will collaborate and develop cyber-physical systems for advanced power systems. GIT will test virtual models on hybrid power system hardware and cyber physical components. UTEP will test novel actuators on hybrid power system hardware. NETL will access GIT’s expertise in the engineering and real time simulation of power system processes for cyber-physical systems and simulations to control hardware. NETL will establish a relationship to promote UTEP’s capabilities in additive manufacturing and high-temperature piezo-electric devices with the potential for controlling high-temperature flows with a light and inexpensive device at high response rates. This project is the result of an EERE Advanced Manufacturing Office open Multi-Topic awarded proposal led by GIT titled, “Robust Combined Heat and Hybrid Power (CHHP) for High Electrical Efficiency Cogeneration”.

42 ENGINEERING↗

Simulation Data Management - Requirements and Design Specification

Simulation Data Management (SDM), the ability to securely organize, archive, and share analysis models and the artifacts used to create them, is a fundamental requirement for modern engineering analysis based on computational simulation. We have worked separately to provide secure, network SDM services to engineers and scientists at our respective laboratories for over a decade. We propose to leverage our experience and lessons learned to help develop and deploy a next-generation SDM service as part of a multi-laboratory team. This service will be portable across multiple sites and platforms, and will be accessible via a range of command-line tools and well-documented APIs. In this document, we’ll review our high-level and low-level requirements for such a system, review one existing system, and briefly discuss our proposed implementation.

96 KNOWLEDGE MANAGEMENT AND PRESERVATION↗

Influence of protective actions on ingress-water mass in steam generator tube rupture of HTGR - 18479

Steam generator tube rupture(SGTR) accident is one characteristic accident of High Temperature Gas-Cooled Reactor (HTGR), which may cause a potential hazard to reactor system. Because the amount of water ingress into reactor core is related closely to the severity of the accident, the research on water-ingress is significant for the evaluation on inherent safety characteristics of HTGR. Both different accident scenario and the system design will have influence on the amount of the ingress-water under SGTR. In this paper, a pebble-bed high temperature gas cooled reactor is modeled by thermal-hydraulic system analysis code and the water-ingress transient under SGTR is simulated to study the influence of the protective action of emergency shutdown on the water ingress. The research indicates that the protective action has no obvious influence on the amount of the ingress-water within the current studied range. The amount of ingress-water is controlled below the design value to satisfy the demand of reactor safety. The analysis results will provide some support for the HTGR research. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

A constitutive model for sheared dense suspensions of rough particles

In a concentrated suspension, particles come into contact due to the presence of asperities on their surfaces. As a result, the contact forces and interparticle friction become one of the important factors governing the rheology of rigid particle suspensions at high concentrations. We show that a load-dependent friction model can be used to reproduce the experimentally observed shear thickening [ST—continuous and discontinuous (DST)] behavior with an increase in the asperity size. Increasing the particle surface roughness size leads to a decrease in the critical shear rate above which shear-thickening takes place, a reduction in the critical volume fraction for DST and an increase in the viscosity jump across non-shear-thickened to shear-thickened regime. In this paper, we propose a constitutive model to quantify the effect of increasing the roughness size on the rheology of dense ST suspensions as well as on the critical shear rate for ST and the critical volume fraction for DST. We fit this model to our simulation data for stress controlled shear flow of dense rough particle suspensions. Once the fitting is complete, these equations are used to predict exact volume fractions and shear stress values for transitions between three regimes on the shear stress-shear rate flow state diagram for different roughness values. Furthermore, the results of this study can be used to tune the particle surface roughness for manipulating the dense suspension rheology according to different applications.

42 ENGINEERING↗

Dispatch optimization of a concentrating solar power system under uncertain solar irradiance and energy prices

The integration of thermal energy storage into a concentrating solar power system allows for mitigating some of the risk associated with uncertain solar irradiance and uncertain energy prices. We solve a 48 h dispatch optimization model with continually updated conditional point forecasts of both direct normal irradiance (DNI) and electricity prices with a rolling-horizon scheme at hourly resolution over the course of a year. Joint, conditional forecasts for DNI and prices are formed using an autoregressive moving-average time series model with exogenous weather predictors. We guide dispatch using a mixed-integer programming model, but in order to evaluate performance we use the System Advisor Model (SAM) of the National Renewable Energy Laboratory. SAM is a techno-economic simulation model that accounts for plant thermodynamics with higher fidelity. Our conditional DNI forecasts improve annual revenue by 4%–12% over using historical forecasts based on data from previous years. Conditional price forecasts improve annual revenue by 6%–19% in the real-time market over analogous historical forecasts. Updating these forecasts every six hours, rather than every 24 h, further improves annual revenue by 5%–6%. Here, we also investigate a method that values terminal inventory in our dispatch optimization model, again when used in a rolling-horizon scheme.

14 SOLAR ENERGY↗

Scale and rate in CdS pressure-induced phase transition

Here, we describe recent efforts to improve our predictive modeling of rate-dependent behavior at, or near, a phase transition using molecular dynamics simulations. Cadmium sulfide (CdS) is a well-studied material that undergoes a solid-solid phase transition from wurtzite to rock salt structures between 3 and 9 GPa. Atomistic simulations are used to investigate the dominant transition mechanisms as a function of orientation, size and rate. We found that the final rock salt orientations were determined relative to the initial wurtzite orientation, and that these orientations were different for the two orientations and two pressure regimes studied. The CdS solid-solid phase transition is studied, for both a bulk single crystal and for polymer-encapsulated spherical nanoparticles of various sizes.

42 ENGINEERING↗

Open-Source Integrated Design-Analysis Environment For Nuclear Energy Advanced Modeling & Simulation Final Scientific/Technical Report

The framework created through the Open-Source Integrated Design-Analysis Environment (IDAE) for Nuclear Energy Advanced Modeling & Simulation grant has simplify and democratize advanced modeling and simulation in the nuclear energy industry that works on a range of nuclear engineering applications. It leverages millions of investment dollars from the Department of Energy's Office of Nuclear Energy for modeling and simulation of light water reactors and the Office of Nuclear Energy's research and development. The IDEA framework enhanced Kitware’s Computational Model Builder (CMB) while leveraging existing open-source toolkits and creating a graphical end-to-end umbrella guiding end-users and developers through the nuclear energy advanced modeling and simulation lifecycle. In addition, the work deliver strategic advancements in meshing and visualization for ensembles.

97 MATHEMATICS AND COMPUTING↗

Computational simulation of a 100 kW dual circulating fluidized bed reactor processing coal by chemical looping with oxygen uncoupling

Chemical looping with oxygen uncoupling (CLOU) is a promising carbon capture technology that utilizes two interconnected fluidized-bed reactors to separate oxygen from air using a metal oxide, and then to use that oxygen to combust fuel in a nitrogen-free environment. CLOU is particularly well suited for solid fuels such as coal since released O 2 will readily combust with solid char. This study presents simulations of the University of Utah's dual fluidized bed chemical looping process development unit (PDU) operating as a CLOU system at 100 kW th , using CPFD Software's Barracuda-VR™ CFD modeling program. A full 3D model of the PDU was used including both reactors, as well as loop seals and cyclone separators. Hydrodynamic settings and the drag model are based on previous cold-flow validation experiments. Mechanisms describing CLOU reaction kinetics for cuprous oxide oxidation in the air reactor and cupric oxide reduction in the fuel reactor were adapted from previously completed experimental work. Coal char kinetics were based on the carbon-hydrogen-nitrogen-oxygen-sulfur, CHNOS, method. Submodels for devolatilization, gasification, and homogenous gas-phase reactions used relationships from the literature. Results predict volatile burnout almost immediately, though coal combustion continues into the upper portions of the fuel reactor and cyclone. Lastly, nitrogen gas leakage into the fuel reactor is shown to be mostly carryover from the air reactor

42 ENGINEERING↗

Effect of Weld Consumable Conditioning on the Diffusible Hydrogen and Subsequent Residual Stress and Flexural Strength of Multipass Welded P91 Steels

P91 steel weld joint was prepared using the shielded metal arc welding process and four different conditions of weld consumable that provide the different levels of diffusible hydrogen in deposited metal. In the present research, the effects of diffusible hydrogen content on the flexural strength, lower critical stress, and tensile strength of P91 steel welds were also determined with respect to different electrode conditions. To investigate the effect of diffusible hydrogen on multipass welding, top and root side flexural tests were performed. The residual stresses (axial stress and transverse stress) were also measured using the blind hole drilling method for different conditions of welding consumable. The peak value of residual stresses was measured at the center of the weld fusion zone. The maximum value of transverse stress was measured to be 355 MPa for case II (6.21 mL/100 g of diffusible hydrogen), while the maximum axial stress was about 218 MPa for case IV (12.43 mL/100 g of diffusible hydrogen). A three-dimensional finite element simulation was also performed to predict the residual stress distribution and thermal profile along the welded joint. The experimentally determined residual stresses correlated well with the numerically estimated residual stresses. The diffusible hydrogen content was not observed to have any significant effect on the residual stresses. The corrected residual stress values were also predicted by considering the plasticity-induced error. However, the flexural performance of the welded joint was affected by the diffusible hydrogen content. The top and root flexural strength was measured to be optimum for the low level of diffusible hydrogen content, and the values decreased with an increase in diffusible hydrogen content.

36 MATERIALS SCIENCE↗

Experimental Data and Analysis for a New Irradiation Facility

A new experimental facility is being developed for materials irradiation and testing at the Oak Ridge National Laboratory (ORNL) High Flux Isotope Reactor (HFIR). Details of this facility have been presented before. A prototype of this facility, the Thermosyphon Test Loop (TSTL), has been built, and experimental data have been obtained and analyzed. The purpose of the tests was to establish a safe operating envelope for actual fueled experiments in a HFIR experimental facility. Both steady-state and transient experiments were conducted. The data will also be used to validate computer simulations of the thermosyphon so that those codes can be used for future safety-basis calculations. This paper presents a summary of the TSTL experimental data and analysis. A report with all the data and analyses will be published in the near future. Experimental data from 51 tests in the TSTL have been obtained. This extensive set of high quality data can be used to benchmark codes with boiling and condensing phenomena. This new proposed irradiation facility allows materials to be irradiated without concern for HFIR coolant contamination (from specimen failures) as it uses a separate coolant, that is isolated (except thermally) from the HFIR primary coolant. (authors)

42 ENGINEERING↗

The fuel integrity analysis of transfer processes for Chinshan dry-storage system by FRAPTRAN/CFD

The dry cask storage operation is separated into 3 stages: handling, transfer, and storage. In this study, the handling and transfer stages were established by CFD (Computational Fluid Dynamics). In order to obtain the burnup information of a single rod in the core, a single rod of Chinshan NPP was modeled by FRAPCON-3.5 and FRAPTRAN-1.5. Then, using the boundary condition from the CFD analysis, the fuel behaviors and performances were analyzed in detail with the FRAPTRAN-1.5 code. Three different thermal loads were considered in this paper: 7 kW, 14 kW, and 21 kW. The simulation results showed that, in all the cases: first, during the handling and transfer stages, the maximum cladding temperature was in the range of 477 to 653 K; secondly, the maximum cladding hoop strain was in the range of 0.0018 to 0.0025; and thirdly, the structural radial gap was almost kept as a constant. Based on these results, the fuel cladding integrity was maintained in the handling and transfer stages. These results help evaluating the safety issue of the dry-storage system for Chinshan NPP. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Numerical simulation of break flows occurring in the reactor cavity cooling system of a very high temperature reactor using a system CFD approach - 18437

To avoid accidents due to human error or the failure of components, the reactor cavity cooling system (RCCS) of a high temperature reactor must be able to operate naturally or passively safe. The system under consideration in this investigation is an air-cooled system which consists of an annular downcomer which is connected via a bottom-header to riser tubes. The downcomer and riser tubes are connected to the atmosphere via inlet and outlet manifold systems respectively. In this study the entire system is simulated using the 1D network codes GAMMA+ and Flownex. The study investigates the effect that breaks, causing a short circuit between one half of the inlet manifold and the corresponding half of the outlet manifold, will have on the performance of the cooling system. The agreement between the results obtained with the two codes is good. When the break size exceeds a certain value the flow may reverse in the relevant half of the outlet manifold. The critical break size is dependent on the elevation at which the break occurs. The reversal in the flow results in a drop of 10% in the heat removal capacity of the RCCS. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Erratum: “DFTB+, a software package for efficient approximate density functional theory based atomistic simulations” [J. Chem. Phys. 152, 124101 (2020)]

The implementation of the GPU support in DFTB+, as described in Sec. III C of the original publication,1 was developed based on a previous unpublished implementation by Jacek Jakowski. In order to acknowledge his work on this first implementation, the authors of the original publication wish to include J. Jakowski as co-author. The scientific content of the original publication is not affected.

42 ENGINEERING↗

Comparison of water nanodroplet properties on different graphite-based substrates

The molecular structure and dynamics of water differ considerably at various interfaces. We compare the interfacial water structure–property relationship on three different carbon substrates, namely, amorphous carbon, compressed expanded natural graphite, and pure graphite by utilizing atomistic molecular dynamics simulations. The effect of different substrates on the structural and dynamical properties of water can readily be observed. Here, the density distributions parallel and normal to the substrates show oblate droplet structures. The normal to the substrate water distribution shows a strong hydration layer at the interface that does not vary with substrates. However, the disparity in the structure and dynamics on three different substrates shows that the surface morphologies of the substrates are critical for determining nanoscale water properties. Furthermore, it is observed that the formation of an interfacial water layer or the hydration layer is a direct consequence of both water “confinement” at the nanoscale and “attraction” between water molecules and the carbon substrates.

42 ENGINEERING↗

Non-Arrhenius temperature dependence of the island density of one-dimensional Al chains on Si(100): A kinetic Monte Carlo study

Classical nucleation theory predicts that the evolution of mean island density with temperature during growth in one-dimensional systems obeys the Arrhenius relation. In this study, kinetic Monte Carlo simulations of a suitable atomistic lattice-gas model were performed to investigate the experimentally observed non-Arrhenius scaling behavior of island density in the case of one-dimensional Al islands grown on Si(100). Previously, it was proposed that adatom desorption resulted in a transition temperature signaling the departure from classical predictions. Here, the authors demonstrate that desorption above the transition temperature is not possible. Instead, the authors posit that the existence of a transition temperature is due to a combination of factors such as reversibility of island growth, presence of C-defects, adatom diffusion rates, as well as detachment rates at island ends. In addition, the authors show that the anomalous non-Arrhenius behavior vanishes when adatom binds irreversibly with C-defects as observed in In on Si(100) studies.

42 ENGINEERING↗

Uncertainty Quantification in Wind Plant Energy Estimation: Preprint

Data characterizing a wind power plant's production is important for the validation, calibration, and refinement of the wake loss models used to simulate performance for pre-construction energy estimates. In this process, there is the potential for significant variation in the methods used by an analyst for, first, the preparation of the operational production data for comparison to model data and, second, the generation of analogous production data from simulations. In this work, the uncertainty introduced by these method variations is quantified by considering ensembles of analysis methods. Specifically, 1920 methods variations were developed for preparing the operational data as a predictable production benchmark and simulations taking as input sample sets of the observed wind resource ranged in size from covering 4% to 125% of a full year were run using 3 engineering wake loss models in FLORIS simulations. The benchmark and simulation input uncertainties place lower bounds on the precision of the calibration between the simulation model estimates and operational benchmark data. Even within subsets of method variations (representative of what might be seen within a single company), the uncertainty in the predictable expected production is estimated to be between 1% and 3% the median predictable expected production while the uncertainty in the simulated expected production remains at best on the order of 2%. To put this into context: the simulated expected production is very closely related to the annual energy production (AEP) metric commonly used to quantify a plant's predicted performance and a 3% error in the pre-construction AEP estimate can result in a $17M loss due to additional financing costs for a typical 100MW Texas plant.

17 WIND ENERGY↗