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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 631 records · Page 35

FEHM V3.0 - V3.X

The numerical background of the FEHM computer code can be traced to the early 1970s when it was used to simulate geothermal and hot dry rock reservoirs. The primary use over a number of years was to assist in the understanding of flow fields and mass transport in the saturated and unsaturated zones below the potential Yucca Mountain repository. Today FEHM is used to simulate groundwater and contaminant flow and transport in deep and shallow, fractured and un-fractured porous media throughout the US DOE complex. FEHM has proved to be a valuable asset on a variety of projects of national interest including Environmental Remediation of the Nevada Test Site, the LANL Groundwater Protection Program, geologic CO2 sequestration, Enhanced Geothermal Energy (EGS) programs, Oil and Gas production, Nuclear Waste Isolation, and Arctic Permafrost. Subsurface physics has ranged from single fluid/single phase fluid flow when simulating basin scale groundwater aquifers to complex multifluid/ multi-phase fluid flow that includes phase change with boiling and condensing in applications such as unsaturated zone surrounding nuclear waste storage facility or leakage of CO2/brine through faults or wellbores. The numerical method used in FEHM is the control volume method (CV) for fluid flow and heat transfer equations which allows FEHM to exactly enforce energy/mass conservation; while an option is available to use the finite element (FE) method for displacement equations to obtain more accurate stress calculations. In addition to these standard methods, an option to use FE for flow is available, as well as a simple Finite Difference scheme.

Pawar, Rajesh↗

A Physics-Constrained Deep Learning Model for Simulating Multiphase Flow in 3D Heterogeneous Porous Media

Physics-based simulators for multiphase flow in porous media emulate nonlinear processes with coupled physics, and usually require extensive computational resources for software development, maintenance and simulation execution. As a result, a huge demand exists for fast modeling of coupled processes in a wide range of subsurface applications including geological sequestration, hydrocarbon recovery and geothermal energy extraction. In this work, an efficient physics-constrained deep learning model is developed for solving multiphase flow in 3-Dimensional (3D) heterogeneous porous media. The model fully leverages the spatial topology predictive capability of convolutional neural networks, specifically U-Net with successive contracting and expansive steps, and is coupled with an efficient continuity-based smoother to predict flow responses that need spatial continuity. Furthermore, the transient regions are penalized to steer the training process such that the model can accurately capture flow in these regions. The model takes inputs including properties of porous media, fluid properties and well controls, and predicts the temporal-spatial evolution of the state variables (pressure and saturation). While maintaining the continuity of fluid flow, the 3D spatial domain is decomposed into 2D images for reducing training cost, and the decomposition results in an increased number of training data samples and better training efficiency. Additionally, a surrogate model is separately constructed as a postprocessor to calculate well flow rate based on the predictions of state variables from the deep learning model. We use the example of CO 2 injection into saline aquifers, and apply the physics-constrained deep learning model that is trained from physics-based simulation data and emulates the physics process. The model performs prediction with a speedup of ~ 1400 times compared to physics-based simulations, and the average temporal errors of predicted pressure and saturation plumes are 0.27% and 0.099% respectively. Furthermore, water production rate is efficiently predicted by a surrogate model for well flow rate, with a mean error less than 5%. Therefore, with its unique scheme to cope with the fidelity in fluid flow in porous media, the physics-constrained deep learning model can become an efficient predictive model for computationally demanding inverse problems or other coupled processes.

58 GEOSCIENCES↗

An exploration of pressure dynamics using differential equations defined on a fractal geometry

Pressure tests have been used to understand the behavior of naturally fractured reservoirs (NFRs) by establishing parameters such as permeability, connectivity of fractures, system compressibility, fracture network parameters, and others associated with the physical properties of the reservoir. The complex fracture network of a NFR produces anomalous fluid flow, which is shown by the pressure behavior at the well. A plausible model to explain this behavior is to assume that it arises from a fractal fracture system. However, to estimate the parameters that define this fractal fracture system, fluid flow models based on the modification of Darcy’s law are used. On the other hand, in this work, a fractal structure with known fractal dimension: Sierpinski gasket (SG) is proposed. The objective of this work is to solve numerically the diffusion equation on SG, and establish a comparison with flow models used in the oil industry to investigate the fractality assumption. This study is focused on the qualitative behavior of the solution of the diffusion equation defined on a SG supported by the Kigami’s theory of differential equations on fractals.

42 ENGINEERING↗

Vacuum insulated glazing, valve, flexible seal, and method for making vacuum insulated glazing

A vacuum insulated glazing includes first and second spaced apart glass panes having perimeter portions defining a vacuum space between the glass panes. A vacuum valve is positioned at the perimeter portions of the glass panes and includes a valve body extending between the perimeter portions of the glass panes, and having first and second ends and a fluid conduit extending from the first end to the second end of the valve body and in fluid communication with the vacuum space. A one-way valve in the fluid conduit permits fluid flow from the vacuum space, and prevents fluid flow into the vacuum space. A suction fitting is provided for connecting the valve body to a suction device. An end seal between the perimeter portions of the glass panes is provided for hermetically sealing the vacuum space. A valve for a VIG and a method of making a VIG are also disclosed.

Bhandari, Mahabir↗

Shear Stress Sensing using Elastomer Micropillar Arrays

The measurement of shear stress developed as a fluid moves around a solid body is difficult to measure. Stresses at the fluid-solid interface are very small and the nature of the fluid flow is easily disturbed by introducing sensor components to the interface. To address these challenges, an array of direct and indirect techniques have been investigated with various advantages and challenges. Hot wire sensors and other indirect sensors all protrude significantly into the fluid flow. Microelectromechanical systems (MEMS) devices, although facilitating very accurate measurements, are not durable, are prone to contamination, and are difficult to implement into existing model geometries. One promising approach is the use of engineered surfaces that interact with fluid flow in a detectable manner. To this end, standard lithographic techniques have been utilized to generate elastomeric micropillar arrays of various lengths and diameters. Micropillars of controlled length and width were generated in polydimethylsiloxane (PDMS) elastomer using a soft-lithography technique. The 3D mold for micropillar replication was fabricated using laser ablative micromachining and contact lithography. Micropillar dimensions and mechanical properties were characterized and compared to shear sensing requirements. The results of this characterization as well as shear stress detection techniques will be discussed.

Wohl, Christopher J.↗

A review of turbomachinery blade-row interaction research

Analytical and experimental research in the area of unsteady aerodynamics of turbomachinery has conventionally been applied to blading which oscillates when placed in a uniformly flowing fluid. Comparatively less effort has been offered for the study of blading which is subjected to nonuniformities within the flow field. The fluid dynamic environment of a blade-row embedded within multi-stage turbomachines is dominated by such highly unsteady fluid flow conditions. The production of wakes and circumferential pressure variations from adjacent blade-rows causes large unsteady energy transfers between the fluid and the blades. Determination of the forced response of a blade requires the ability to predict the unsteady loads which are induced by these aerodynamic sources. A review of research publications was done to determine recent investigations of the response of turbomachinery blading subjected to aerodynamic excitations. Such excitations are a direct result of the blade-row aerodynamic interaction which occurs between adjacent cascades of blades. The reports and papers reviewed have been organized into areas emphasizing experimental or analytical efforts.

Smith, Todd E.↗

Choked flow of fluid nitrogen with emphasis on the thermodynamic critical region.

Results of experimental measurements of critical flow rate and pressure ratio for nitrogen flowing through a nozzle. Data for selected stagnation isotherms from 87.5 to 234 K with pressures to 9.3 MN/sq m are compared to an equilibrium model with real fluid properties and also a nonequilibrium model. Critical flow pressure ratio along an isotherm tends to peak while the flow rate indicates an inflection. The point is closely associated with the transposed critical temperature and represents a change in the fluid structure.

Hendricks, R. C.↗

Device design and flow scaling for liquid sheet jets

We present a design and experimental study of microfluidic converging nozzles which creates a stable liquid sheet jet. The sheet jets formed by the nozzles can be varied between order 10 μm to submicron thicknesses (a measured minimum thickness of 560 nm). A parametric study of the jet structure was performed here including 51-fold variation of Reynolds number, 20-fold variation of Weber number, 89-fold variation of capillary number, and 12-fold variation of nozzle exit aspect ratio. These studies benefited from variation of working liquids, nozzle geometry, 10-fold variation of flow rate, and 7.1-fold variation of key length scales. Navier-Stokes simulations of internal fluid flow were also performed to identify key physical phenomena. These studies were used to propose and test physical scaling theories for jet thickness, length, and width of the primary sheet. The scaling theories are also informed by classic studies of colliding jets with similar flow structures. For sheet thickness, we present two scaling approaches: one relying on internal fluid flow calculations and the other based solely on nozzle geometry. For sheet length and width, scaling theories are presented based on the nozzle geometry and essential dimensionless flow parameters. The scalings do not require numerical simulation of external flow and exhibit efficient collapse across the parameter space. Together, the fabrication method and scaling theories provide a clear path to the rapid and efficient design of liquid sheet jets.

36 MATERIALS SCIENCE↗

General Relativistic Stability and Gravitational Wave Content of Rotating Triaxial Neutron Stars

Triaxial neutron stars can be sources of continuous gravitational radiation detectable by ground-based interferometers. The amplitude of the emitted gravitational wave can be greatly affected by the state of the hydrodynamical fluid flow inside the neutron star. In this work, we examine the most triaxial models along two sequences of constant rest mass, confirming their dynamical stability. We also study the response of a triaxial figure of quasiequilibrium under a variety of perturbations that lead to different fluid flows. Starting from the general relativistic compressible analog of the Newtonian Jacobi ellipsoid, we perform simulations of Dedekind-type flows. We find that in some cases the triaxial neutron star resembles a Riemann-S-type ellipsoid with minor rotation and gravitational wave emission as it evolves towards axisymmetry. The present results highlight the importance of understanding the fluid flow in the interior of a neutron star in terms of its gravitational wave content.

Luo, Yufeng (ORCID:0000000246230683)↗

Numerical calculations of flow fields

The solutions to the equations of motion for inviscid fluid flow around a pointed elliptic cone at incidence are presented. The numerical method used, MacCormack's second order preferential predictor-corrector finite difference approximation, is applied to the fluid flow equations derived in conservation-law form. The entropy boundary condition, hitherto unused for elliptic cone problems, is investigated and compared to reflection boundary condition solutions. The stagnation streamline movement of the inclined elliptic cone is noted and surface pressure coefficients are plotted. Also presented are solutions for an elliptic cone and a circular cone at zero incidence and a circular cone at a small angle of attack. Comparisons are made between these present solutions and previously published theory.

Anderson, D. M.↗

Magnetic Field Effects on Convection and Solidification in Normal and Microgravity

It has been well understood that convective flows induced by g-jitter forces associated with spacecraft are responsible for defects formation and irregularity in product quality during melt growth of single crystals in microgravity. This research is concerned about numerical simulations and experimental measurements for the purpose of developing a fundamental understanding of the g-jitter induced fluid flows and their effects on solidification in microgravity with and without the presence of additional damping forces that are derived from the applied DC magnetic fields. The numerical models include both 2-D and 3-D transient fluid flow, heat transfer, mass transfer and solidification under the combined action of g-jitter and magnetic fields. Numerical simulations using both the 2-D and 3-D models are conducted for both idealized, synthesized and real g-jitter forces, and 2-D simulations are tested against the experimental measurements taken on the thermal oscillator. 2-D solidification models have also been developed and simulations are conducted. Results show that the numerical model predictions compare well with the measurements. Analysis of these results illustrates that an applied magnetic field can have a drastic influence on the convective flows induced by g-jitter and can be particularly useful to suppress the effects resulting from the spiking of g-jitter signatures, which are considered the most detrimental effects on quality of crystals grown in space. Work in progress includes developing 3-D numerical models for solidification phenomena with the presence of both g-jitter and magnetic fields and measurements of flow fluid and its effect on solidification in both transparent fluid and low melting point melts to verify numerical predictions.

Li, Ben Q.↗

Experiments and simulations on solidification microstructure for Inconel 718 in powder bed fusion electron beam additive manufacturing

Previous research on the powder bed fusion electron beam additive manufacturing of Inconel 718 has established a definite correlation between the processing conditions and the solidification microstructure of components. However, the direct role of physical phenomena such as fluid flow and vaporization on determining the solidification morphology have not been investigated quantitatively. In this work, we investigate the transient and spatial evolution of the fusion zone geometry, temperature gradients, and solidification growth rates during pulsed electron beam melting of the powder bed with a focus on the role of key physical phenomena. The effect of spot density during pulsing, which relates to the amount of heating of the build area during processing, on the columnar-to-equiaxed transition of the solidification structure was studied both experimentally and theoretically. Predictions and the evaluation of the role of heat transfer and fluid flow were established using existing solidification theories combined with transient, three-dimensional numerical heat transfer and fluid flow modeling. Metallurgical characteristics of the alloy’s solidification are extracted from the transient temperature fields, and microstructure is predicted and validated using optical images and electron backscattered diffraction data from the experimental results. Simulations show that the pure liquid region solidified quickly, creating a large two-phase, mushy region that exists during the majority of solidification. While conductive heat transfer dominates in the mushy region, both the pool geometry and the solidification parameters are affected by convective heat transfer. Lastly, increased spot density during processing is shown to increase the time of solidification, lowering temperature gradients and increasing the probability of equiaxed grain formation.

36 MATERIALS SCIENCE↗

Stress-Induced Anomalous Transport in Natural Fracture Networks

In this work we investigate the effects of geological stress on fluid flow and tracer transport in natural fracture networks. We show the emergence of non-Fickian (anomalous) transport from the interplay among fracture network geometry, aperture heterogeneity, and geological stress. In this study, we extract the fracture network geometry from the geological map of an actual rock outcrop, and we simulate the geomechanical behavior of fractured rock using a hybrid finite-discrete element method. We analyze the impact of stress on the aperture distribution, fluid flow field, and tracer transport properties. Both stress magnitude and orientation have strong effects on the fracture aperture field, which in turn affects fluid flow and tracer transport through the system. We observe that stress anisotropy may cause significant shear dilation along long, curved fractures that are preferentially oriented to the stress loading. This, in turn, induces preferential flow paths and anomalous early arrival of tracers. An increase in stress magnitude enhances aperture heterogeneity by introducing more small apertures, which exacerbates late-time tailing. This effect is stronger when there is higher heterogeneity in the initial aperture field. To honor the flow field with strong preferential flow paths, we extend the Bernoulli Continuous Time Random Walk model to incorporate dual velocity correlation length scales. The proposed upscaled transport model captures anomalous transport through stressed fracture networks and agrees quantitatively with the high-fidelity numerical simulations.

54 ENVIRONMENTAL SCIENCES↗

Metals Electroprocessing in Molten Salts

The present study seeks to explain the poor quality of solid electrodeposits in molten salts through a consideration of the effects of fluid flow of the electrolyte. Transparent cells allow observation of electrolyte circulation by a laser schlieren optical technique during the electrodeposition of solid zinc from the molten salt electrolyte, ZnCl2 - LiCl-KCl. Experimental variables are current, density, electrolyte composition, and cell geometry. Based on the results of earlier electrodeposition studies as well as reports in the literature, these parameters are identified as having the primary influence on cell performance and deposit quality. Experiments are conducted to measure the fluid flow patterns and the electrochemical cell characteristics, and to correlate this information with the morphology of the solid electrodeposit produced. Specifically, cell voltage, cell current, characteristic time for dendrite evolution, and dendrite growth directions are noted. Their relationship to electrolyte flow patterns and the morphology of the resulting electrodeposit are derived. Results to date indicate that laser schlieren imaging is capable of revealing fluid flow patterns in a molten salt electrolyte.

Sadoway, D. R.↗

Numerical and experimental analysis of a thin liquid film on a rotating disk related to development of a spacecraft absorption cooling system

The numerical and experimental analysis of a thin liquid film on a rotating and a stationary disk related to the development of an absorber unit for a high capacity spacecraft absorption cooling system, is described. The creation of artificial gravity by the use of a centrifugal field was focused upon in this report. Areas covered include: (1) One-dimensional computation of thin liquid film flows; (2) Experimental measurement of film height and visualization of flow; (3) Two-dimensional computation of the free surface flow of a thin liquid film using a pressure optimization method; (4) Computation of heat transfer in two-dimensional thin film flow; (5) Development of a new computational methodology for the free surface flows using a permeable wall; (6) Analysis of fluid flow and heat transfer in a thin film in the presence and absence of gravity; and (7) Comparison of theoretical prediction and experimental data. The basic phenomena related to fluid flow and heat transfer on rotating systems reported here can also be applied to other areas of space systems.

Faghri, Amir↗