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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 631 records · Page 35

Analysis of fission product distribution and composition in the TRISO layers of AGR-2 fuel

The Advanced Gas Reactor Fuel Qualification and Development Program's second irradiation experiment focuses on the performance of fuel particles produced in an industrial-scale coating system. Ongoing post-irradiation examination efforts include exploration of tristructural-isotropic (TRISO)-coated particle fuel in the as-irradiated state and subjected to elevated temperatures to simulate accident conditions (safety testing). Scanning electron microscopy (SEM) analysis with energy dispersive x-ray spectroscopy (EDS) was used to show the distribution of fission products within the TRISO layers. The SEM analysis showed a variation of fission product distribution within the TRISO layers based on irradiation temperature, burnup, individual particle fission product inventory retention, safety testing history and kernel composition. Finally, a key observation is that particles which likely experienced higher temperature showed a greater diversity and distribution of fission products and actinides in the IPyC and SiC layers, implying that temperature is a dominant variable influencing the transport of radionuclides in TRISO particles.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Approach to nuclear criticality in IAN-R1 research reactor

The Republic of Colombia is operating a small 100 kW(t) research reactor. The reactor was provided to Colombia under the U.S. Atoms for Peace Program, and which was fueled with MTR HEU fuel enriched nominally to 93% U{sup 235}. With the cooperation of the International Atomic Energy Agency IAEA, it was prepared a new safety analysis report for performing an HEU to LEU conversion of the IAN-R1 reactor and manufacture TRIGA type LEU (19.7%, enriched) fuel to replace the original MTR-HEU fuel plate assemblies. This paper describes the activities which were achieved during the approach to nuclear criticality. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Performance analysis of a bio-gasification based combined cycle power plant employing indirectly heated humid air turbine

Rapid depletion of fossil fuel has forced mankind to look into alternative fuel resources. In this context, biomass based power generation employing gas turbine appears to be a popular choice. Bio-gasification based combined cycle provides a feasible solution as far as grid-independent power generation is concerned for rural electrification projects. Indirectly heated gas turbine cycles are promising alternatives as they avoid downstream gas cleaning systems. Advanced thermodynamic cycles have become an interesting area of study to improve plant efficiency. Water injected system is one of the most attractive options in this field of applications. This paper presents a theoretical model of a biomass gasification based combined cycle that employs an indirectly heated humid air turbine (HAT) in the topping cycle. Maximum overall electrical efficiency is found to be around 41%. Gas turbine specific air consumption by mass is minimum when pressure ratio is 6. The study reveals that, incorporation of the humidification process helps to improve the overall performance of the plant.

09 BIOMASS FUELS↗

Experiments and analysis concerning the use of external burning to reduce aerospace vehicle transonic drag

The external combustion of hydrogen to reduce transonic drag was investigated. A control volume analysis is developed and indicates that the specific impulse performance of external burning is competitive with other forms of airbreathing propulsion and depends on the fuel-air ratio, freestream Mach number, and the severity of the base drag. A method is presented for sizing fuel injectors for a desired fuel-air ratio in the unconfined stream. A two-dimensional Euler analysis is also presented which indicates that the total axial force generated by external burning depends on the total amount of energy input and is independent of the transverse and streamwise distribution of heat addition. Good agreement between the Euler and control volume analysis is demonstrated. Features of the inviscid external burning flowfield are discussed. Most notably, a strong compression forms at the sonic line within the burning stream which may induce separation of the plume and prevent realization of the full performance potential. An experimental program was conducted in a Mach 1.26 free-jet to demonstrate drag reduction on a simple expansion ramp geometry, and verify hydrogen-air stability limits at external burning conditions. Stable combustion appears feasible to Mach number of between 1.4 and 2 depending on the vehicle flight trajectory. Drag reduction is demonstrated on the expansion ramp at Mach 1.26; however, force levels showed little dependence on fuel pressure or altitude in contrast to control volume analysis predictions. Various facility interference mechanisms and scaling issues were studied and are discussed.

Trefny, Charles J.↗

Analysis and Burnup Modeling of the GEM*STAR Accelerator-Driven System

The purpose of this paper is to evaluate the neutronics and fuel burnup of the GEM*STAR accelerator-driven reactor design. The GEM*STAR design uses a molten salt fuel, with graphite moderation in a subcritical configuration with supplemental neutrons provided by an acceleratordriven proton spallation source. This allows for very safe operation since no criticality accidents are possible. A continuous extraction of spent fuel and addition of fresh fuel allows for the reactor to run at an equilibrium state of power and isotopic concentrations. Further, the liquid fuel and subcritical nature allow for higher burnup and more flexible fueling options. In previous analysis of the reactor, several simplifying assumptions were made about the neutronics modeling. In this study, these assumptions are eliminated, and a more detailed study is performed using MCNP6, Monteburns, and CINDER90 for neutronics and burnup calculation. Although there are some differences between the old and new analyses, equilibrium isotopic concentrations are within 10%, while electric multiplication factors are within 20%. Burnup analysis shows that the approach to equilibrium takes approximately two years for natural uranium fuel. By decreasing the fuel feed rate, the burnup can be increased at the cost of slightly lower electric multiplication. The performance of several feed materials are examined including natural uranium, LWR spent fuel and plutonium.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Performance Analysis and Simulaion of the Hydraulic Scram System in TREAT Reactor

The Transient Reactor Test Facility (TREAT) at Idaho National Laboratory (INL) serves a vital role in nuclear fuel safety research, enabling transient experiments that simulate reactivity excursions and accident scenarios. Central to these operations is the transient control rod drive system (TCRDS), which drives rapid motion of the transient control rods such that TREAT can simulate rapid power changes typical of reactor accidents. The reliability and performance of this system are critical for protecting both fuel specimens and reactor infrastructure. This study presents the initial phase of a two-year investigation into the dynamics and reliability of the TREAT hydraulic TCRDS. Conducted in collaboration with INL, the research employs a combined computational and experimental approach to analyze the system's response time, pressure transients, and potential failure modes. Emphasis is placed on understanding how fluid characteristics influence the TCRDS’s ability to achieve both rapid power changes and mechanical stability. The TRDS and the skid that powers it will be analyzed throughout this investigation. Computational modeling using computational fluid dynamics (CFD) will simulate the hydraulic response under varying conditions. In parallel, experimental testing planned at INL will validate these models and capture key performance metrics. This paper outlines the system design, analytical framework, and modeling strategies that form the foundation for later testing. Ultimately, this work aims to support improvements to the TCRDS’s design and reliability, contributing to the broader goal of enhancing nuclear fuel safety and sustaining TREAT’s mission as a premier nuclear fuel test facility.

21 - SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLAN↗

Criticality concerns of a group actinide co-crystallization separations approach to used nuclear fuel recycling

We report the co-crystallization of hexavalent actinides with uranyl nitrate hexahydrate has been established as a viable approach to achieving group actinide separation in used nuclear fuel recycle while avoiding the difficulties associated with the solvent-extraction process altogether. A preliminary neutronics safety analysis has been performed to alleviate criticality concerns associated with this group hexavalent actinide co-crystallization approach. The basic uranyl nitrate hexahydrate material compositions used are representative of used fuel found at commercial pressurized water reactors all around the U.S. This material is subsequently doped with various percentages of either typical reactor grade plutonium or with the total transuranic vector, replacing the uranium atoms in the crystal lattice structure. Infinite and effective neutron multiplication factors were calculated using the state-of-the-art Monte Carlo neutron transport code MCNP in a variety of plausible material configurations, assuming an acceptable safety limit for criticality to be an effective neutron multiplication factor less than 0.95. The results indicate that the crystal structures form a very subcritical intrinsic geometry even with six water molecules being incorporated into the crystal structure. In conclusion, the results of this research suggest that significant opportunity exists for the safe transfer of the group actinide separation approach from a laboratory to an operational scale.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Uncertainty and sensitivity analysis of fission gas behavior in engineering-scale fuel modeling

The role of uncertainties in fission gas behavior calculations as part of engineering-scale nuclear fuel modeling is investigated using the BISON fuel performance code and a recently implemented physics-based model for the coupled fission gas release and swelling. Through the integration of BISON with the DAKOTA software, a sensitivity analysis of the results to selected model parameters is carried out based on UO2 single-pellet simulations covering different power regimes. The parameters are varied within ranges representative of the relative uncertainties and consistent with the information from the open literature. The study leads to an initial quantitative assessment of the uncertainty in fission gas behavior modeling with the parameter characterization presently available. Also, the relative importance of the single parameters is evaluated. Moreover, a sensitivity analysis is carried out based on simulations of a fuel rod irradiation experiment, pointing out a significant impact of the considered uncertainties on the calculated fission gas release and cladding diametral strain. The results of the study indicate that the commonly accepted deviation between calculated and measured fission gas release by a factor of 2 approximately corresponds to the inherent modeling uncertainty at high fission gas release. Nevertheless, higher deviations may be expected for values around 10% and lower. Implications are discussed in terms of directions of research for the improved modeling of fission gas behavior for engineering purposes.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Quantifying Impacts of Renewable Electricity Deployment on Air Quality and Human Health in Southeast Asia Based on Aims III Scenarios

Exposure to outdoor air pollution is the largest environmental risk factor for death and disease worldwide, associated with millions of cases of excess deaths (mortality) each year. Although there are many pollutants in the air that affect our health, the most important class of pollutants is fine particulate matter, PM 2.5 , which are airborne particles of diameter ≤2.5 micrometers (µm). These particles are small enough to deposit deep in the respiratory system where they can then enter the bloodstream, traveling and causing damage to other bodily systems. Exposure to outdoor (ambient) PM 2.5 has been found to be the most important environmental risk factor for mortality in Southeast Asia, associated with 130,000 - 320,000 excess deaths in Association of Southeast Asian Nations (ASEAN) member countries in 2019. Southeast Asia, especially its mega-cities, but also other areas, has some of the worst air quality in the world. Almost all human activity emits air pollutants. Fine particulate matter is both directly emitted and formed in the atmosphere through chemical reactions, the latter of which requires modeling to predict. Power generation is one of the major sources of air pollutants that lead to elevated concentrations of fine particulate matter, including in Southeast Asia. Fossil fuel combustion for power generation, especially coal but also diesel, is the main source of air pollutant emissions from power generation. While natural gas burns cleaner than coal or diesel, in the quantities combusted for power generation in Southeast Asia, it is also a significant emitter. This study augments the ASEAN Interconnection Masterplan Study III (AIMS III) by quantifying changes to air quality and human health that result from its renewable integration and transmission interconnection scenarios. Performing this analysis requires translation of the changes in projected generation from different power sector fuel sources in the AIMS III scenarios to changes in air pollutant emissions, developing what's known as an emissions inventory for each scenario and year evaluated. We then use for the first time a new global, reduced-complexity air quality model to transform the changes in emissions to changes in air pollutant concentration of the deadliest air pollutant for human health, fine particulate matter (or PM 2.5 ). The air quality model, Global InMAP, then utilizes the location of human population in ASEAN countries to calculate exposure to PM 2.5 concentration changes and translates that to estimates of excess mortality attributable to the AIMS III scenarios.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

Meteoroid and orbital debris shielding on the Orbital Maneuvering Vehicle

NASA's Orbital Maneuvering Vehicle (OMV) is being designed to withstand a 10-year lifetime in polar and low earth orbits. A large percentage of OMV's lifetime will be spent operating in the vicinity of the Space Shuttle and Space Station or in storage at these manned locations. An extensive analysis has been performed to determine the effects of the meteoroid and orbital debris environments on OMV's external fuel tanks. A finite element model of OMV was constructed using NASTRAN and analyzed with the meteoroid and debris design analysis code BUMPER. The results show that the long design lifetime, and the ever increasing man-made orbital debris environment, will require the use of shielding over the external fuel tanks.

Kirkpatrick, Marc E.↗

Autoignition response of n -butanol and its blend with primary reference fuel constituents of gasoline.

We study the influence of blending n-butanol on the ignition delay times of n -heptane and iso-octane, the primary reference fuels for gasoline. The ignition delay times are measured using a rapid compression machine, with an emphasis on the low-to-intermediate temperature conditions. The experiments are conducted at equivalence ratios of 0.4 and 1.0, for a compressed pressure of 20 bar, with the temperatures at the end of compression ranging from 613 K to 979 K. The effect of n -butanol addition on the development of the two-stage ignition characteristics for the two primary reference fuels is also examined. The experimental results are compared to predictions obtained using a detailed chemical kinetic mechanism, which has been obtained by a systematic merger of previously reported base models for the combustion of the individual fuel constituents. In conclusion, a sensitivity analysis on the base, and the merged models, is also performed to understand the dependence of autoignition delay times on the model parameters.

30 DIRECT ENERGY CONVERSION↗

Full core LOCA analysis for BWR/6 - Methodology and first results

As part of collaboration between the Paul Scherrer Institute (PSI) and the Swiss regulator ENSI, a study aimed at core-wide estimates of the fuel rod behaviour during large-break loss-of-coolant-accidents (LB-LOCA) in BWR/6 plants was recently conducted on the basis of a Swiss reactor. To perform such full core LOCA analysis, a methodology consisting of a multi-physics sequence of interfaced best-estimate models and codes was established: CASMO-4E/SIMULATE-3 (C4/S3) for the core modelling, TRACE for the plant system analysis and FALCON for the fuel thermomechanical calculations during base irradiation (BI) as well as for the transient analyses (TA). As starting point, reference C4/S3 models validated for all operated cycles of the given plant were used to select as situation target, a recent cycle representative of modern BWR core loadings and fuel assembly designs. Based on the selected C4/S3 cycle model, PSI in-house computational modules were developed or updated in order to set up the TRACE full core model with regards to assembly geometries, fuel rods thermophysical properties and initial 3-D power distributions. Also, an interface to FALCON BI models was established for the transfer of the irradiation history, including primarily linear heat generation rates (LHGR), for an equivalent fuel pin. For each assembly, the power of the equivalent pin is defined with the maximum power of all pins at each axial position. However, in order to reduce the computational time of the fuel performance analyses, the whole core was subdivided into groups of assemblies, each represented by the most powerful assembly within the group. On this basis, the FALCON BI analyses were conducted with coupling to the PSI advanced model for gas release and swelling (GRWS-A) and an interface was developed to transfer the calculated fuel rod characteristics at end of irradiation to initialize the core fuel rods heat structures in the TRACE model. Subsequently, double-ended recirculation line rupture scenarios at hot-full-power (HFP) conditions were investigated with TRACE in order to determine a conservative transient case as function of cycle burnup, single failure criterion and availability of safety systems. For the most conservative case of this study, an interface was set-up to transfer the TRACE results as boundary conditions to the FALCON TA models, including thus primarily time and axial distributions of the clad outer temperatures. As final step, the FALCON TA were conducted for the representative assemblies in order to infer core-wide estimates of the fuel rod behaviour with specific focus on equivalent cladding reacted levels, hoop strains as well as margins to failure criteria. The objective of this paper is to present this methodology along with the obtained first results. Regarding the latter, it is found that principally, even for the most conservative LOCA scenario of this study, the clad temperature excursion remains mild enough at all core locations such that no significant rod ballooning and no cladding failure is predicted, something in line with corresponding analyses conducted earlier for BWR/4 plants. (authors)

42 ENGINEERING↗

CFD analysis of a solid pin-fueled small modular fluoride salt-cooled reactor

A computational fluid dynamics (CFD) study is performed for the pre-conceptual solid pin-fueled small modular fluoride salt-cooled reactor developed by the Oak Ridge National Laboratory (ORNL). The solid and fluid regions in a 1/12th section of a fuel assembly are modeled. The solid region includes fuel and non-fuel pins, with heat generation in the active region of the fuel pins. Two different power profiles, uniform and center-peaked, are considered. The FLiBe coolant flows from the bottom to the top of the core, parallel to the bank of fuel and non-fuel pins. The k-ω shear-stress transport (SST) model is chosen as the baseline turbulence model. The effects of grid refinement, inlet turbulence specification, and turbulence models on the temperature and pressure drop predictions are studied. Turbulence model sensitivity is investigated by comparing the results from the k-ω SST model with other two-equation models (k-ω baseline or BSL and k-ε realizable) as well as with anisotropic Reynolds stress transport models (linear pressure-strain and stress-BSL). Here the results show that the choice of turbulence model has a significant impact on the pin temperature and bundle pressure drop predictions. The results from the baseline turbulence model show good agreement between the fuel pin temperatures and bundle pressure drop values predicted using a subchannel model previously developed by the authors of the present study.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Economic Impacts Associated with Commercializing Fuel Cell Electric Vehicles in California: An Analysis of the California Road Map Using the JOBS H2 Model

Successful implementation of the California Road Map (the Road Map) for the introduction of hydrogen fueling stations to support a fleet of fuel cell electric vehicles (FCEVs) will produce positive economic impacts. Those impacts include jobs created or retained to develop and operate hydrogen fueling stations, earnings by businesses and workers so employed, and economic output generated by the activities required to develop and operate the stations. This report summarizes an analysis of those impacts as conducted by Argonne National Laboratory and RCF Economic and Financial Consultants for the U.S. Department of Energy’s Fuel Cell Technologies Office (FCTO). The analysis assumes that the cost and technical performance of stations that received awards under the 2014 solicitation of the California Energy Commission are representative of all stations to be deployed under the Road Map (subject to scale effects) and that information supplied by applicants representing the majority of those stations is representative of all. The analysis further assumes that all stations will be of a design similar to those developed in the initial years of the rollout, with additional equipment added as modules to achieve the targeted station capacity specified in the Road Map.

08 HYDROGEN↗

Tandem particle-slurry batch reactors for solar water splitting (Final Scientific/Technical Report)

Economically, particle slurry reactors are projected to be one of the most promising technologies for solar photoelectrochemical hydrogen production, according to a 2009 techno-economic analysis commissioned by the US DOE and performed by Directed Technologies, Inc. The Fuel Cell Technologies Office’s Multi-Year Research, Development and Demonstration (MYRD&D) goals and targets are to reduce the cost of H 2 produced from renewable sources at the plant gate (i.e. not including delivery, dispensing, or storage) to < $2.00/gge, equivalent to ~$2.00/kg H 2 . Research results from our techno-economic modeling research suggest that this target could be met using particle slurry reactors assuming STH efficiencies in the range of 5 – 10%, materials lifetimes of < 1 year, and nanoparticles that cost up to 20 times more than projected costs of TiO 2 -coated Fe 2 O 3 nanoparticles. Although most large worldwide research efforts directed at solar photoelectrochemical hydrogen production focus on wafer-based designs, the projected lower cost for a particle slurry reactor at these disparate projected STH efficiencies clearly suggests that particle slurry reactors could be a scalable and deployable technology, assuming several challenges are overcome. These major technological challenges include the demonstration of a vertically-stacked-vessel architecture that is capable of operating sustainably while mostly relying on diffusion and natural convection to mix the redox shuttles between the vessels, and the demonstration that photocatalyst particles can operate at an overall 1% STH efficiency or larger when incorporated into this two-vessel design. Our research adds to the understanding of photocatalytic reactors for solar water splitting through numerical modeling results and experimental results. Numerical models were developed to simulate relevant device physics including particle and reactor dimensions which affect optical, transport, and rheological properties, electrocatalytic and photovoltaic properties of particles at various temperatures, and properties of redox shuttles and separators. Moreover, theoretical maximum solar-to-hydrogen efficiencies for ensembles of particles like in photocatalyst reactors were modeled and simulated and shown to equal or exceed those of photoelectrochemical designs under most scenarios. These results help determine constraints on the reactor that will enable more optimal designs for future prototypes. In parallel, experiments were performed to identify the most effective redox shuttles and to empirically validate the numerical models and simulations. Toward the latter, state-of-the-art light-absorbing particles and electrocatalysts were synthesized and characterized physically and photoelectrochemically for water electrolysis and redox chemistry with redox shuttles in the form factor of mesoporous electrodes and free-floating particles. The most promising materials candidates were used in a suspension reactor to evaluate performance toward photocatalytic H 2 production and results from the two measurements were compared. Predominantly, state-of-the-art cocatalyst-modified Rh-doped SrTiO 3 and BiVO 4 particles were further characterized to assess for their ability to perform visible-light-driven H 2 and O 2 evolution, respectively, and results were similar to those reported for the state-of-the-art in the peer-reviewed literature. Outcomes from this work inform the public of the effectiveness and promise of solar photocatalytic water splitting for clean and renewable hydrogen production. This work may also help increase research interest and funding for photocatalysis projects, which will accelerate development of a technology that will benefit the public by generating fuel while emitting few greenhouse gases and pollutants.

08 HYDROGEN↗

NETL Gen-2 Oxygen Carrier Assessment

The National Energy Technology Laboratory’s (NETL) Research and Innovation Center (RIC) has been conducting laboratory-scale tests to develop a new chemical looping combustion (CLC) oxygen carrier (OC) having copper, iron, and alumina components. This OC, designated as the Gen-2 OC throughout this report, has high maximum oxygen capacity and has been tested extensively in the RIC methane-fueled chemical looping reforming. A screening analysis has been conducted to estimate the performance and cost of CLC when utilizing the Gen-2 OC. In this report, the performance and cost results are compared to those of a range of previously assessed CLC OCs to provide a basis to establish the relative merits and issues associated with the Gen-2 OC. Base load CLC power plants utilizing the Gen-2 OC and the three comparison OCs considered in this assessment (Fe 2 O 3- , CuO-, CaSO 4- based) are estimated to have thermal efficiency and cost of electricity (COE) characteristics potentially superior to those of the equivalent conventional pulverized coal (PC) power plant applying conventional, amine-based CO 2 capture technology. The current assessment does not address flexible plant operation. An evaluation of the CLC plant designed for flexible operation would need to include a comparable PC plant designed for flexible operation.

01 COAL, LIGNITE, AND PEAT↗

Design tradeoff studies and sensitivity analysis, appendix B

Further work was performed on the Near Term Hybrid Passenger Vehicle Development Program. Fuel economy on the order of 2 to 3 times that of a conventional vehicle, with a comparable life cycle cost, is possible. The two most significant factors in keeping the life cycle cost down are the retail price increment and the ratio of battery replacement cost to battery life. Both factors can be reduced by reducing the power rating of the electric drive portion of the system relative to the system power requirements. The type of battery most suitable for the hybrid, from the point of view of minimizing life cycle cost, is nickel-iron. The hybrid is much less sensitive than a conventional vehicle is, in terms of the reduction in total fuel consumption and resultant decreases in operating expense, to reductions in vehicle weight, tire rolling resistance, etc., and to propulsion system and drivetrain improvements designed to improve the brake specific fuel consumption of the engine under low road load conditions. It is concluded that modifications to package the propulsion system and battery pack can be easily accommodated within the confines of a modified carryover body such as the Ford Ltd.

Source record↗

Technology development for phosphoric acid fuel cell powerplant (phase 2)

The status of technology for the manufacturing and testing of 1200 sq. cm cell materials, components, and stacks for on-site integrated energy systems is assessed. Topics covered include: (1) preparation of thin layers of silicon carbide; (2) definition and control schemes for volume changes in phosphoric acid fuel cells; (3) preparation of low resin content graphite phenolic resin composites; (4) chemical corrosion of graphite-phenolic resin composites in hot phosphoric acid; (5) analysis of electrical resistance of composite materials for fuel cells; and (6) fuel cell performance and testing.

Christner, L.↗