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At least 631 records · Page 35

Microstructural and wear properties of sputtered carbides and silicides

Sputtered Cr3C2, Cr3Si2, and MoSi2 wear-resistant films (0.05 to 3.5 microns thick) were deposited on metal and glass surfaces. Electron transmission, electron diffraction, and scanning electron microscopy were used to determine the microstructural appearance. Strong adherence was obtained with these sputtered films. Internal stresses and defect crystallographic growth structures of various configurations within the film have progressively more undesirable effects for film thicknesses greater than 1.5 microns. Sliding contact and rolling-element bearing tests were also performed with these sputtered films.

Spalvins, T.↗

The effect of microstructure on hydrogen embrittlement of the nickel base superalloy, Udimet 700

Material from a single heat of cast and wrought Udimet 700 was processed and/or heat treated to produce five material conditions with identical chemical compositions but with distinct microstructural variations, and then evaluated for susceptibility to hydrogen embrittlement. Two prealloyed powder conditions exhibited significantly improved resistance to hydrogen embrittlement, as compared to wrought material. No degradation in notch or smooth tensile strengths occurred, and average ductilities of 25 percent reduction of area were determined for 2 hydrogen evaluation procedures. For the most severe hydrogenation procedure, ductility levels were reduced to 15 percent. These improvements were attributed to cleaner grain boundaries and decreased grain size.

Gray, H. R.↗

A microstructural study of the Tishomingo meteorite

Metallography, electron microscopy, and X-ray diffraction techniques were employed to study a fragment of the Tishomingo iron meteorite. The results suggest the following thermal-mechanical history: The fragment was originally a large crystal of taenite (gamma). Cooling through the alpha + gamma phase boundary did not result in accompanying precipitation of kamacite (alpha). Transformation to a martensitic structure initiated between -25 and -65 C. Transformation continued as the temperature fell to -75 to -115 C, resulting in approx 80% martensite (alpha-prime). Subsequent shock deformation and thermal aging processes substantially modified the taenite and martensite microstructures. Twins in the retained taenite phase are attributed to shock deformation at a pressure estimated for a single event at about 170 kbar. The existing complex altered martensite structure containing both taenite and kamacite (3-15% Ni) particles was apparently the product of both shock deformation and thermal aging processes. The maximum temperature reached during thermal aging is estimated to be less than 400 C and perhaps below 310 C.

Ives, L. K.↗

Growth parameters for aligned microstructures in directionally solidified aluminum-bismuth monotectic

Microstructures are shown for directionally solidified Al-3.4 wt pct Bi alloys with 0.2 wt pct Fe and 0.6 wt pct Fe additions. The third element causes the LI/SI + LII growth interface to become cellular. The bismuth forms at the cell nodes, appearing either as uniformly spaced arrays of spheres in the case of 0.2 wt pct Fe, or as an irregular network in the case of 0.6 wt pct Fe. Changes in the growth conditions which are known to control cellular structure are seen to have a similar effect on the bismuth spacing, with the cross sectional spacing varying as the inverse of G (Temperature gradient) x R(Growth rate).

Parr, R. A.↗

The influence of microstructure on the strength of reaction bonded silicon nitride /RBSN/

The effect of the microstructure of reaction bonded silicon nitride on strength is examined. The morphologies of the various microconstituents (alpha-matte, beta-spikes, residual silicon and porosity) each play a role in determining the strength of the material. While density and hence percent porosity greatly affect strength, it is shown that the pore size and pore size distribution affect strength with equal importance. By minimizing the pore size and distribution and maximizing the alpha-beta ratio, a reaction bonded material (2.4 kg/cu m) has been produced with a room temperature modulus of rupture (three-point bending) of 297 MPa from a low green density starting material (1.5 kg/cu m).

Danforth, S. C.↗

Layered synthetic microstructures - Properties and applications in X-ray astronomy

Refinements in vacuum deposition technology have made it possible to produce structures in which two materials are arranged in alternating layers of uniform thickness and as thin as 5 A. Such structures act as Bragg diffractors or 'artificial crystals' for X-rays, as well as they may be regarded as multilayer interference coatings. A dynamical theory is used to show how the properties of layered synthetic microstructures are dependent on the layer materials and thicknesses and how these properties can be tailored to specific applications. Laboratory results at various X-ray wavelengths are presented. In particular, specific X-ray astronomy applications in spectroscopy, imaging, polarimetry and laboratory calibration are discussed.

Underwood, J. H.↗

The effect of reduced gravity on solidification microstructures of NH4Cl-H2O alloys

The effect of gravity on the columnar-to-equiaxed microstructural transition was studied in small samples of NH4Cl-H2O. The behavior of the samples during laboratory (one gravity) experiments was contrasted with their behavior during a (low gravity) sounding rocket flight. In one gravity, the columnar zone accounted for 25 to 100 pct of the structure, depending on the superheat and orientation of the chill. Grain multiplication occurred by showering and by convection induced dendrite arm remelting. Convection was caused by both thermal gradients and solutal gradients. In low gravity, however, completely columnar structures were obtained; all grain multiplication mechanisms were entirely suppressed. Reduced gravity also modified the thermal conditions and caused the liquid to cool more slowly. This resulted in a steeper temperature gradient in the liquid ahead of the solidification interface. 'Big bang' type nucleation occurred in two of the samples, distributing nuclei throughout the liquid. Despite this, an equiaxed zone did not form, indicating that the most significant effect of low gravity on this experiment was modification of the thermal conditions.

Papazian, J. M.↗

Propagation in a shearing plasma. III - Magnetic field effects and pulsar microstructure periods

Effects of a magnetic field on wave and pulse propagation in a shearing plasma are investigated. Equations for the wave fields are derived from Maxwell's equations and the Minkowski relations for an anisotropic medium, when the magnetic field is parallel to the shearing velocity. The independent propagation modes are elliptically polarized in the stationary frame and vary with the velocity of the medium. Numerical calculations are presented which show the propagation of waves and pulses through a plane-parallel shearing plasma in the case of weak and strong fields. It is found that in a weak field, propagation effects are very similar to those previously found in field-free models: the transmitted pulses acquire temporal modulations whose period is frequency dependent. In a strong field, the period of the temporal modulations is independent of frequency. Transmitted pulses can also undergo polarization changes as a result of phase differences between modes. These results are discussed in relation to their significance to propagation in a pulsar magnetosphere and, in particular, to a model for pulse microstructure.

Harding, A. K.↗

Layered synthetic microstructures as Bragg diffractors for X rays and extreme ultraviolet - Theory and predicted performance

The theory of X-ray diffraction by periodic structures is applied to the layered synthetic microstructures (LSMs) made possible by recent developments in thin film technology, and approximate formulas for estimating their performance are presented. A more complete computation scheme based on optical multilayer theory is also described, and it is shown that the diffracting properties may be tailored to specific applications by adjusting the refractive indices and thicknesses of the component layers. The theory may be modified to take account of imperfections in the LMS structure, and the properties of nonperiodic structures thereby computed. Structures with high integrated reflectivity constructed according to the methods defined have potential application in many areas of X-ray or EUV research and instrumentation.

Underwood, J. H.↗

On relationship between microfissuring and microstructure in the HAZ of Inconel 718

Inconel 718, as well as many other metals, is susceptible to intergranular hot cracking in the weld heat-affected-zone (HAZ). These cracks form near the solidus temperature of the metal during the welding process. This problem is of particular concern to NASA/MSFC because the SSME is primarily constructed of welded Inconel 718. The present program studied microfissuring in the weld HAZ of Inconel 718 by simulating HAZ thermal cycles with the Gleeble machine. Previous researchers have studied the instantaneous mechanical properties of the HAZ using the Gleeble. The present study examines the instantaneous microstructure of the HAZ. This approach showed that second phase structures, high in niobium, melt and wet the grain boundaries in the HAZ during welding. It is postulated that the resultant HAZ grain boundaries, enriched in niobium, act as preferred sites for microfissure nucleation as the weld zone cools.

Thompson, R. G.↗

Surface chemistry, microstructure and friction properties of some ferrous-base metallic glasses at temperatures to 750 C

X-ray photoelectron spectroscopy analysis, transmission electron microscopy, diffraction studies, and sliding friction experiments were conducted with ferrous-base metallic glasses in sliding contact with aluminum oxide at temperatures from room to 750 C in a vacuum of 30 nPa. The results indicate that there is a significant temperature influence on the friction properties, surface chemistry, and microstructure of metallic glasses. The relative concentrations of the various constituents at the surface of the sputtered specimens were very different from the normal bulk compositions. Contaminants can come from the bulk of the material to the surface upon heating and impart boric oxide and silicon oxide at 350 C and boron nitride above 500 C. The coefficient of friction increased with increasing temperature to 350 C. Above 500 C the coefficient of friction decreased rapidly. The segregation of contaminants may be responsible for the friction behavior.

Miyoshi, K.↗

Effects of cobalt on the microstructure of Udimet 700

Cobalt, a critical and "strategic" alloying element in many superalloys, was systematically substituted by nickel in experimental alloys Udimet 700 containing 0.1, 4.3, 8.6, 12.8 and the standard 17.0 wt.% cobalt. Electrolytic and chemical extraction techniques, X-ray diffraction, scanning electron and optical microscopy were used for the microstructural studies. The total weight fraction of gamma' was not significantly affected by the cobalt content, although a difference in the size and quantities of the primary and secondary gamma' phases was apparent. The lattice parameters of the gamma' were found to increase with increasing cobalt content while the lattice mismatch between the gamma matrix and gamma' phases decreased. Other significant effects of cobalt on the weight fraction, distribution and formation of the carbide and boride phases as well as the relative stability of the experimental alloys during long-time aging are also discussed.

Engel, M. A.↗

The influence of cobalt on the microstructure of the nickel-base superalloy MAR-M247

Nickel was substituted for Co to produce 0, 5, and the standard 10% versions of MAR-M247, a cast nickel-base superalloy. The microstructures of the alloys were examined in as-cast, heat treated, aged, and stress-rupture tested conditions using a variety of metallographic techniques and differential thermal analysis. As cobalt concentration was reduced from 10 to 0 wt %, the gamma-prime weight fraction decreased from 59 to 41%; W and Ti concentrations in the gamma-prime phase increased from 5 to 8 and 2 to 3 at.%, respectively; the mean gamma-prime particle size increased from 0.6 to 0.8 micron; Cr and Al concentrations in the gamma matrix decreased from 17 to 13 and 15 to 12 at.%, respectively; and the weight fraction of carbides increased by approximately 1%.

Nathal, M. V.↗

Microstructural behavior of interfaces in hot isostatically pressed, dual alloy combinations

Combinations of the nickel-base superalloys MERL 76 and low carbon Astroloy, Rene 95 and low carbon Astroloy, Rene 95 and NASA-TRW-VIA were consolidated from prealloyed powders by hot isostatic pressing. These combinations were exposed to 870 C for 1500 hours, and in a gradient furnance to temperatures up to incipient melting and subjected to microstructural examinations. The only phases found at the interfaces were those which were also present in the component alloys.

Harf, F. H.↗

Microstructural analysis of solar cell welds

Parallel-gap resistance welding of silicon solar cells with copper interconnects results in complex microstructural variations that depend on the welding variables. At relatively low heat input solid-state welds are produced. At medium heat the Ag-Cu eutectic forms resulting in a braze joint. High heat produces a fusion weld with complete melting of the silver layer on the silicon solar cell. If the silicon is also melted, cracking occurs in the silicon cell below the weld nugget. These determinations were made using light microscopy, microprobe, and scanning electron microscopy analyses.

Moore, T. J.↗

Transmission electron microscopy characterization of microstructural features of Al-Li-Cu alloys

A transmission electron microscopy (TEM) examination of aluminum-lithium-copper alloys was conducted. The principal purpose is to characterize the nature, size, and distribution of stringer particles which result from the powder metallurgy (P/M) processing of these alloys. Microstructural features associated with the stringer particles are reported that help explain the stress corrosion susceptibility of the powder metallurgy-processed Al-Li-Cu alloys. In addition, matrix precipitation events are documented for a variety of heat treatments and process variations. Hot rolling is observed to significant alter the nature of matrix precipitation, and the observations are correlated with concomitant mechanical property variations.

Avalos-Borja, M.↗

Theoretical design and analysis of the layered synthetic microstructure optic for the dual path X-ray telescope

A ray tracing analysis was performed for several configurations for the inner channel of the dual path X-ray telescope, which is proposed to use the second mirror of the Stanford/MSFC Wolter-Schwarzchild telescope and a normal incident layered synthetic microstructure (LSM) mirror to form a secondary image near the front of the telescope. The LSM mirror shapes considered were spherical, ellipsoid, hyperboloid, and constant optical path length (OPL) aspheric. Only the constant OPL case gave good axial resolution. All cases had poor off axis resolution as judged by the RMS blur circle radius.

Shealy, D. L.↗

Microstructure and surface chemistry of amorphous alloys important to their friction and wear behavior

An investigation was conducted to examine the microstructure and surface chemistry of amorphous alloys, and their effects on tribological behavior. The results indicate that the surface oxide layers present on amorphous alloys are effective in providing low friction and a protective film against wear in air. Clustering and crystallization in amorphous alloys can be enhanced as a result of plastic flow during the sliding process at a low sliding velocity, at room temperature. Clusters or crystallines with sizes to 150 nm and a diffused honeycomb-shaped structure are produced on the wear surface. Temperature effects lead to drastic changes in surface chemistry and friction behavior of the alloys at temperatures to 750 C. Contaminants can come from the bulk of the alloys to the surface upon heating and impart to the surface oxides at 350 C and boron nitride above 500 C. The oxides increase friction while the boron nitride reduces friction drastically in vacuum.

Miyoshi, K.↗