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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 631 records · Page 35
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

On the strength and fracture toughness of an additive manufactured CrCoNi medium-entropy alloy

An additively manufactured (nominally equiatomic) CrCoNi alloy was processed by laser powder bed fusion (LPBF). At ambient temperatures (298 K), this medium-entropy alloy displayed a yield strength, σ y of ~691 ± 9 MPa, and an ultimate tensile strength, σ u of ~926 ± 15.2 MPa; at cryogenic temperatures (77 K), yield and tensile strengths increased respectively to σ y ~ 944 ± 6 MPa and σ u ~ 1382 ± 11 MPa. These strength levels are 57 and 44% higher than that of the wrought alloy, due to strengthening from the solidification cellular structures intertwined with dislocations in the LPBF CrCoNi. The crack-initiation fracture toughness, K JIc was measured to be ~183.7 ± 28 MPa√m at 298 K; this value marginally decreased by ~4% to ~176 ± 11 MPa√m at 77 K. These K JIc values of the LPBF CrCoNi were 11% and 35% lower than the wrought CrCoNi alloy at 298 K and 77 K, respectively. Here, the resistance to crack growth of the LPBF CrCoNi from its hierarchical micro- and meso-structures was evaluated using nonlinear-elastic fracture mechanics by measuring R-curve behavior in the form of the J-integral as a function of crack extension. The specific features of the hierarchical microstructures at different length-scales provide a basis for the strengthening and toughening properties of this additively manufactured medium-entropy alloy. This correlation between the deformation and the hierarchical microstructures at different length-scales may provide future guidance for improving the fracture toughness properties of medium-entropy alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2024

A variational phase-field framework for thermal softening and dynamic ductile fracture

A variational phase field model for dynamic ductile fracture is presented. Here, the model is designed for elasto-viscoplastic materials subjected to rapid deformations in which the effects of heat generation and material softening are dominant. The variational framework allows for the consistent inclusion of plastic dissipation in the heat equation as well as thermal softening. It employs a coalescence function to degrade fracture energy during regimes of high plastic flow. A variationally consistent form of the Johnson–Cook model is developed for use with the framework. Results from various benchmark problems in dynamic ductile fracture are presented to demonstrate capabilities. In particular, the ability of the model to regularize shear band formation and subsequent damage evolution in two- and three-dimensional problems is demonstrated. Importantly, these phenomena are naturally captured through the underlying physics without the need for phenomenological criteria such as stability thresholds for the onset of shear band formation.

42 ENGINEERING↗
DOE OSTI2020

Design of super-strong and thermally stable nanotwinned Al alloys via solute synergy

Al alloys have widespread industrial applications. However, their mechanical strength is often much lower than steels. Here, we investigate the influence of solutes on achieving ultrahigh strength and thermal stability of nanotwinned Al alloys. In situ micropillar compression tests show the addition of a small amount of Ti can significantly increase the mechanical strength of Al–Ni alloys to 2 GPa. Deformation induced detwinning, Ni segregation and grain coarsening as discovered in binary Al–Ni alloys are mostly absent in the ternary Al–Ni–Ti alloys. Moreover, the ternary Al–Ni–Ti alloys have outstanding thermal stability. Density function theory calculations reveal the synergetic pinning effect of Ni–Ti solute pairs on incoherent twin boundaries. This study demonstrates that the proper selection of synergistic solute pairs is critical to improve the thermal stability and mechanical properties of nanotwinned Al alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Multiscale analysis of large twist ferroelectricity and swirling dislocations in bilayer hexagonal boron nitride

With its atomically thin structure and intrinsic ferroelectric properties, heterodeformed bilayer hexagonal boron nitride (hBN) has gained prominence in next-generation non-volatile memory applications. However, studies to date have focused almost exclusively on small-twist bilayer hBN, leaving the question of whether ferroelectricity can persist under small heterostrain and large heterodeformation entirely unexplored. In this work, we establish the crystallographic origin of ferroelectricity in bilayer hBN configurations heterodeformed relative to high-symmetry configurations such as AA-stacking and 21.786789° twisted configurations (Σ7), using Smith normal form bicrystallography. We then demonstrate out-of-plane ferroelectricity in bilayer hBN across configurations vicinal to both the AA and Σ7 stackings. Atomistic simulations reveal that AA-vicinal systems support ferroelectricity under both small twist and small strain, with polarization switching in the latter governed by the deformation of swirling dislocations rather than the straight interface dislocations seen in the former. For Σ7-vicinal systems, where existing interatomic potentials underperform particularly under extreme out-of-plane compression, we develop a density-functional-theory-informed continuum framework—the bicrystallography-informed frame-invariant multiscale (BFIM) model, which captures out-of-plane ferroelectricity in heterodeformed configurations vicinal to Σ7 stacking. Interface dislocations in these large heterodeformed bilayer configurations exhibit markedly smaller Burgers vectors compared to interface dislocations in small-twist and small-strain bilayer hBN. The BFIM model reproduces experimental results and provides a powerful, computationally efficient framework for predicting ferroelectricity in large-unit-cell heterostructures where atomistic simulations are prohibitively expensive.

Ahmed, Md Tusher [Univ. of Illinois at Urbana-Cham↗
DOE OSTI2019

Biaxial Creep Behavior of Nb-Modified Zircaloys

Zirconium-niobium (Zr-Nb) alloys are used as cladding materials to encapsulate radioactive fuel in nuclear reactors. They possess excellent corrosion resistance at high temperatures making it possible to achieve high fuel burnup, directly increasing the thermal efficiency of the reactor. While they are commonly used in recrystallized (Rx) form in boiling water reactors, there is a need to understand the effect of cold work and stress relief (CWSR) on the biaxial creep characteristics of these materials due to their use in pressurized water reactors. In this study, the biaxial creep behaviors of as-received Zr-Nb alloys, HANA and Zirlo®, have been investigated at 500°C and 400°C, respectively, using internally pressurized tubing superimposed with axial load under varied hoop σθ to axial σz stress ratios of 0 to 2 while monitoring both the axial and hoop strains using a linear variable displacement transformer and a laser telemetric extensometer, respectively. The crystallographic textures and creep loci of these as-received Zr-Nb alloys have been evaluated to correlate with the previous studies on recrystallized HANA4 and CWSR Zircaloy-4. The creep locus of HANA4 was found to be unaffected by initial state (CWSR or Rx) and showed close correspondence to planar isotropy while the creep locus of CWSR Zirlo exhibited more resistance to axial deformation than diametrical as per CWSR Zircaloy-4 reported earlier. These differences are shown to arise from grain-shape anisotropy of the CWSR Zirlo and Zircaloy-4. The simulated creep loci using crystallite-orientation distribution functions in conjunction with prism slip models showed excellent agreement with experimental results.

Tillman, Micah↗
DOE OSTI2023

In Situ Raman Mapping of Si Island Electrodes and Stress Modeling as a Function of Lithiation and Size

Si is known for cracking and delamination during electrochemical cycling of a battery due to the large volume change associated with Li insertion and extraction. However, it has been found experimentally that patterned Si island electrodes that are 200 nm thick and less than 7 μm wide can deform in a purely elastic manner. Inspired by this, we performed in situ Raman stress characterization of model poly-crystalline Si island electrodes using an electrochemical cell coupled with an immersion objective lens and designed for a short working distance. A 5 μm wide Si island electrode showed a parabolic stress profile during lithiation, while for a 15 μm Si island electrode, a stress plateau in the center of the electrode was observed. A continuum model with coupled electro-chemo-mechanical (ECM) physics was established to understand the stress measurement. A qualitative agreement was reached between modeling and experimental data, and the critical size effect could be explained by the Li diffusive flux as governed by competition between the Li concentration and hydrostatic stress gradients. Below the critical size, the stress gradient drives Li toward the edges, where the electrode volume is free to expand, while above the critical size, the stress plateau inhibits Li diffusion to the edge and forces destructive stress relief by cracking. Furthermore, this work represents a promising methodology for in situ characterization of ECM coupling in battery electrodes, with suggestions provided for further improvement.

25 ENERGY STORAGE↗
DOE OSTI2019

Eutectoid Transformation in U10Mo Alloy: Effect of Deformation History and Homogenization Heat Treatment

In the United States, uranium 10 wt.% molybdenum (U10Mo) alloy has been selected as the nuclear fuel that will be used when transitioning research reactors and radioisotope production facilities from highly enriched uranium (>85% 235 U) fuel to low-enriched uranium (<20% 235 U) fuel. The fabrication steps for producing U10Mo fuel foil involve multiple hot-rolling/cold-rolling/intermediate annealing steps. The U10Mo alloy, which can retain the desirable high-temperature body-centered cubic γ-U (A2) structure at room temperature as a metastable phase for optimum in-reactor performance, goes through a eutectoid reaction below ~560°C and forms a-U as a reaction product, which is highly undesirable. Because the fabrication steps are carried out in the temperature range of 500 to 700°C, it is critical to understand the eutectoid reaction kinetics as a function of rolling/annealing steps. In this study, we determined the eutectoid transformation behavior of various rolled/annealed U10Mo coupons at 450, 500, and 525°C. The results show that the highest degree of phase transformation occurs when the U10Mo billet is rolled down from the as-cast condition without any prior homogenization treatment. Further, we observed that mechanical deformation (in the form of hot-rolling/cold-rolling) leads to increased eutectoid transformation compared to the billets that were not deformed.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

Collective dynamics and defect generation for Wigner crystal ratchets

Here we consider a two-dimensional Wigner crystal coupled to a quasi-one-dimensional asymmetric potential under ac or dc driving. As a function of electron density, substrate strength, and ac amplitude, we find that the system exhibits ordered and disordered pinned and dynamical states. Ratchet effects can appear under an applied ac drive and can be associated with pronounced structural changes from a disordered state to a one-dimensional smecticlike state. We observe a pinned phase, a diodelike ratchet where motion only occurs along the easy direction of the substrate asymmetry, a plastic ratchet where motion occurs in both directions but there is only a net drift in the easy direction, and an elastic ratchet where the system forms a crystal without plastic deformation that can still undergo ratcheting. At high filling, we find that there can be a ratchet reversal in which the net drift is along the hard direction of the substrate asymmetry. For weak disorder, there is an Aubry transition to a floating phase where the ratchet effects are lost. We map out the different dynamical phases as a function of substrate strength, filling, ac amplitude, and ac frequency. The ratchet effect on strong substrates is enhanced by thermal fluctuations, but is destroyed when the fluctuations become too large. Based on our results, we suggest other ways to detect Wigner crystals as well as methods for creating different types of devices to control disordered charge flow.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Thermomechanics of Deformations in an Anharmonic Solid Body

The macroscopic laws determining the temperature and deformations of an anharmonic solid body in a given external temperature force field have been stated in the form of the first thermodynamics law supplemented by equations of state of the body. The internal and free energies necessary for it are found from the statistical sum in which some of degrees of freedom determining the body shape are discharged from statistical averaging. These functions of state have been calculated up to the first order of the perturbation theory in the anharmonicity for the microscopic dynamic model of the body with the interatomic interaction potential energy given as a series in powers of atom coordinates. The classical region of high temperatures is considered.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2021

Theoretical and experimental studies of compression and shear deformation behavior of Osmium to 280 GPa

Abstract The compression behavior of osmium metal was investigated up to 280 GPa (volume compression V/V o = 0.725) under nonhydrostatic conditions at ambient temperature using angle dispersive axial x-ray diffraction (A-XRD) with a diamond anvil cell (DAC). In addition, shear strength of osmium was measured to 170 GPa using radial x-ray diffraction (R-XRD) technique in DAC. Both diffraction techniques in DAC employed platinum as an internal pressure standard. Density functional theory (DFT) calculations were also performed, and the computed lattice parameters and volumes under compression are in good agreement with the experiments. DFT predicts a monotonous increase in axial ratio ( c/a ) with pressure and the structural anomalies of less than 1% in ( c/a ) ratio reported below 150 GPa were not reproduced in theoretical calculations and hydrostatic measurements. The measured value of shear strength of osmium ( τ ) approaches a limiting value of 6 GPa above a pressure of 50 GPa in contrast to theoretical predictions of 24 GPa and is likely due to imperfections in polycrystalline samples. DFT calculations also enable the studies of shear and tensile deformations. The theoretical ideal shear stress is found along the (001)[1–10] shear direction with the maximal shear stress ∼24 GPa at critical strain ∼0.13.

Lin, Chia-Min↗
DOE OSTI2019

Modeling and Simulation of Microstructure Evolution and Deformation in an Irradiated Environment

The ability to predict the behavior of structural components in a nuclear power plant is critical to the nuclear industry. Structural metals in the primary loop of nuclear power plants must endure challenges such as irradiation and mechanical and thermal loading, and these structural metal components must continue to function in potential transient and accident conditions throughout the operational lifetime of the power plant. This extreme operational environment changes the metal microstructure by creating additional defects. The physical interactions of dislocations with these defects govern how the metal will respond to future conditions. Therefore predicting the mechanical response of these metals requires a set of physically based and reliable models of dislocation and defect interactions. These microstructure elements include glide mobile and immobile dislocations, geometrically necessary dislocations, twinning dislocations, irradiation defects, and thermal aging defects. We present here a continuum dislocation dynamics crystal plasticity framework to capture the interaction mechanisms of these dislocations and defects, verified with a combination of benchmark problems and comparisons with experimental data for two different types of structural metals: alpha iron and nickel-based alloys. In our simulations of $\alpha$ iron we highlight the advantages of applying a Monte Carlo stochastic model of cross slip dislocation motion and show the importance of capturing the 3D nature of glide dislocation and self-interstitial atom loop radiation defect interactions. We demonstrate coupling of glide dislocations with geometrically necessary dislocations to capture the influence of lattice bending, including the sensitivity of the geometrically necessary dislocations to changes in the grain boundary angle. We further examine the interaction of glide dislocations with the twin dislocations and thermally aged defects which have been observed in a nickel-based alloy with additional models. Finally we assess the reliability of this crystal plasticity framework by comparing two dislocation glide velocity models across the range of normal operation temperatures. In successfully applying our crystal plasticity framework to multiple metals, we provide further evidence of the reliability of our approach. The results of this mechanism-based continuum dislocation dynamics crystal plasticity framework can be used to inform engineering scale models throughout the nuclear industry.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Lifting of states in 2-dimensional N = 4 supersymmetric CFTs

We consider states of the D1-D5 CFT where only the left-moving sector is excited. As we deform away from the orbifold point, some of these states will remain BPS while others can `lift'. The lifting can be computed by a path integral containing two twist deformations; however, the relevant 4-point amplitude cannot be computed explicitly in many cases. We analyze an older proposal by Gava and Narain where the lift can be computed in terms of a finite number of 3-point functions. A direct Hamiltonian decomposition of the path integral involves an infinite number of 3-point functions, as well the first order correction to the starting state. We note that these corrections to the state account for the infinite number of 3-point functions arising from higher energy states, and one can indeed express the path-integral result in terms of a finite number of 3-point functions involving only the leading order states that are degenerate. The first order correction to the supercharge $\bar G^{(1)}$ gets replaced by a projection $\bar G^{(P)}$; this projected operator can also be used to group the states into multiplets whose members have the same lifting.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2021

Q-balls meet fuzzballs: non-BPS microstate geometries

We construct a three-parameter family of non-extremal microstate geometries, or “microstrata”, that are dual to states and deformations of the D1-D5 CFT. These families are non-extremal analogues of superstrata. We find these microstrata by using a Q-ball-inspired Ansatz that reduces the equations of motion to solving for eleven functions of one variable. We then solve this system both perturbatively and numerically and the results match extremely well. We find that the solutions have normal mode frequencies that depend upon the amplitudes of the excitations. We also show that, at higher order in perturbations, some of the solutions, having started with normalizable modes, develop a “non-normalizable” part, suggesting that the microstrata represent states in a perturbed form of the D1-D5 CFT. This paper is intended as a “Proof of Concept” for the Q-ball-inspired approach, and we will describe how it opens the way to many interesting follow-up calculations both in supergravity and in the dual holographic field theory.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2020

Interfacial toughness: dependence on surface roughness and test temperature

Interfacial toughness quantifies resistance to crack growth along an interface and in this investigation the toughness of an aluminum/epoxy interface was measured as a function of surface roughness and test temperature. The large strain response of the relatively ductile epoxy adhesive used in this study was also characterized. This epoxy adhesive exhibits intrinsic strain-softening after initial compressive yield and then deforms plastically at a roughly constant flow stress until it rapidly hardens at large compressive strains. Here, we find that interface toughness scales as the product of the temperature dependent epoxy yield strength and a length scale that characterizes surface roughness. The proposed scaling is based upon dimensional considerations of a model problem that assumes that the characteristic length scale of both the roughness and the crack-tip yield zone is small relative to the region dominated by the linear elastic asymptotic crack-tip stress field. Furthermore, the model assumes that interfacial failure occurs only after the epoxy begins to harden at large strains. The proposed relationship is validated by our interfacial toughness measurements.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Quasi in-situ analysis of geometrically necessary dislocation density in α-fibre and γ-fibre during static recrystallization in cold-rolled low-carbon Ti-V bearing microalloyed steel

Highlights: • Average GND density is higher in gamma fibre than alpha fibre. • Higher drop in average GND density in un-recrystallized portion of gamma fibre • Fine precipitates pin the grain boundary at 700 °C 0 s. • Precipitates are coarse at 800 °C and present inside strain-free grains. - Abstract: In the present study, cold-rolled low-carbon steel is annealed at three different conditions: 700 °C for 0 s, 800 °C for 0 s and 800 °C for 2 min at the heating rate of ~10 °C/s. Recrystallization behaviour on sample surface is studied using a heated stage Scanning Electron Microscopy and Electron Backscattered Diffraction. For the lower annealing temperature of 700 °C with no dwell, almost no recrystallization is observed and microstructure resembles the as-received deformed material with the exception of occasional sub-micron sized nuclei. For the annealing conditions of 800 °C 0 s and 800 °C 2 min, onset and evolution of recrystallization is observed in-situ as a function of the initial as-cold rolled texture. Slower recovery rate of alpha fibre than gamma fibre is observed and confirmed by lower drop in average geometrically necessary dislocation (GND) density for un-recrystallized alpha fibres (1.1E+14 m{sup −2} for 700 °C 0 s, 1.4E+14 m{sup −2} for 800 °C 0 s and 4.5E+14 m{sup −2} for 800 °C 2 min) than for un-recrystallized gamma fibre grains (3.0E+14 m{sup −2} for 700 °C 0 s, 6.2E+14 m{sup −2} for 800 °C 0 s and 9.8E+14 m{sup −2} for 800 °C 2 min) during annealing. Strong gamma texture in recrystallized matrix is found for annealing conditions of 800 °C 0 s and 800 °C 2 min. From TEM characterisation it was shown that sub-grain boundaries are decorated with fine precipitates (diameter d < 15 nm) of titanium‑vanadium carbides (Ti,V)C for the annealing condition of 700 °C 0 s, which suggests that these precipitates play a major overall role in retardation of the recrystallization kinetics.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Structural and mechanical properties of monolayer amorphous carbon and boron nitride

Amorphous materials exhibit various characteristics that are not featured by crystals and can sometimes be tuned by their degree of disorder (DOD). Here, we report results on the mechanical properties of monolayer amorphous carbon (MAC) and monolayer amorphous boron nitride (maBN) with different DOD. The pertinent structures are obtained by kinetic-Monte-Carlo (kMC) simulations using machine-learning potentials (MLP) with density-functional-theory (DFT)-level accuracy. An intuitive order parameter, namely the areal fraction F x occupied by crystallites within the continuous random network, is proposed to describe the DOD. We find that F x captures the essence of the DOD: Samples with the same F x but different sizes and arrangements of crystallites, obtained using two distinct kMC procedures, have virtually identical radial distributions functions as well as bond-length and bond-angle distributions. Furthermore, by simulating the fracture process with molecular dynamics, we found that the mechanical responses of MAC and maBN before fracture are mainly determined by F x and are insensitive to the sizes and specific arrangements and to some extent the numbers and area distributions of the crystallites. The behavior of cracks in the two materials is analyzed and found to mainly propagate in meandering paths in the CRN region and to be influenced by crystallites in distinct ways that toughen the material. Furthermore, the present results reveal the relation between structure and mechanical properties in amorphous monolayers and may provide a universal toughening strategy for 2D materials.

2-dimensional systems↗
DOE OSTI2016

Structure and energetics of interlayer dislocations in bilayer graphene

We present a general hybrid model based upon the continuum generalized Peierls-Nabarro model (with density functional theory parametrization) to describe interlayer dislocations in bilayer systems. In this model, the bilayer system is divided into two linear elastic 2D sheets. The strains in each sheet can be relaxed by both elastic in-plane deformation and out-of-plane buckling; this deformation is described via classical linear elastic thin plate theory. The interlayer bonding between these two sheets is described by a three-dimensional generalized stacking-fault energy (GSFE) determined from first principle calculations and based upon the relative displacement between the sheets. The structure and energetics of various interlayer dislocations in bilayer graphene was determined by minimizing the elastic and bonding energy with respect to all displacements. The dislocations break into partials, and pronounced buckling is observed at the partial dislocation locations to relax the strain induced by their edge components. Here, the partial dislocation core width is reduced by buckling. An analytical model is also developed based upon the results obtained in numerical simulation. We develop an analytical model for the bilayer structure and energy and show that these predictions are in excellent agreement with the numerical results.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2020

Constraining the Dense Matter Equation of State with Joint Analysis of NICER and LIGO/Virgo Measurements

The Neutron Star Interior Composition Explorer collaboration recently published a joint estimate of the mass and the radius of PSR J0030+0451, derived via X-ray pulse-profile modeling. Raaijmakers et al. explored the implications of this measurement for the dense matter equation of state (EOS) using two parameterizations of the high-density EOS: a piecewise-polytropic model, and a model based on the speed of sound in neutron stars (NSs). In this work we obtain further constraints on the EOS following this approach, but we also include information about the tidal deformability of NSs from the gravitational wave signal of the compact binary merger GW170817. Further, we compare the constraints on the EOS to those set by the recent measurement of a 2.14 Me pulsar, included as a likelihood function approximated by a Gaussian, and find a small increase in information gain. To show the flexibility of our method, we also explore the possibility that GW170817 was a NS–black hole merger, which yields weaker constraints on the EOS.

79 ASTRONOMY AND ASTROPHYSICS↗