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NASA NTRS1975

Dynamic SEM wear studies of tungsten carbide cermets

Dynamic friction and wear experiments were conducted in a scanning electron microscope. The wear behavior of pure tungsten carbide and composite with 6 and 15 weight percent cobalt binder was examined, and etching of the binder was done to selectively determine the role of the binder in the wear process. Dynamic experiments were conducted as the tungsten carbide (WC) and bonded WC cermet surfaces were transversed by a 50 micron radiused diamond stylus. These studies show that the predominant wear process in WC is fracture initiated by plastic deformation, and the wear of the etched cermets is similar to pure WC. The presence of the cobalt binder reduces both friction and wear. The cementing action of the cobalt reduces granular separation, and promotes a dense polished layer because of its low shear strength film-forming properties. The wear debris generated from unetched surface is approximately the same composition as the bulk.

Brainard, W. A.↗

NASA NTRS1975

The growth of deactivated layers on CsI(Na) scintillating crystals

An effective and sensitive measurement of the depth of a deactivated or dead layer can be obtained from the relative attenuation of the 22.162 KeV and 87.9 KeV X-rays emitted by Cd 109. The alpha-particles emitted by Am 241 are also useful in measuring dead layers less than 25 microns. The properties and temporal development of dead layers are discussed in detail. The rate of growth of a deal layer is closely related to the ambient humidity, and the damage to the crystal is irreversible by any known process. The dead layer can be minimized by polishing all crystal surfaces and by keeping the crystal in a vacuum or a dry atmosphere. Since a dead layer seriously inhibits the response of a crystal to X-rays of energies below approximately 20 keV, CsI(Na) detectors should not be used at these energies unless precautions are taken to ensure that no dead layer forms.

Goodman, N. B.↗

NASA NTRS1974

Fretting in aircraft turbine engines

Fretting usually produces both polished and pitted areas. Fretting occurs in connection with the relative motion between contacting surface elements. Particular attention is given to fretting in seals, splines, fans, compressors, and turbine blades. Recommended approaches to mitigate fretting problems include a reduction of the adhesion between two surfaces. Approaches for doing this may include the development of alloys which spontaneously generate a self-healing surface film, different in composition from the bulk alloy. Other fundamental adhesion studies have shown that surface crystal structure and crystallographic orientation significantly affect the adhesion properties of alloys.

Johnson, R. L.↗

NASA NTRS1974

Near-earth cosmic dust results from S-149

Three space exposures (34, 46 and 33 days) of thin films and polished metal plates with a total area of 0.12 sq m per exposure were carried out during Skylab via the S-149 experiment. Study of the materials recovered indicates that the S-149 experiment contains important information concerning cosmic dust in the near-earth vicinity. Craters and penetration holes have been found ranging from 135 micron diameter to less than 0.5 micron. A cosmic dust flux curve in the mass range from 10 to the minus 16th to 10 to the minus 7th grams is presented. Evidence is given concerning the directional characteristics of the particles and their breakup in near-earth space is presented.

Hemenway, C. L.↗

NASA NTRS1975

Ferromagnetic phase-mass equivalence and lunar sample magnetic remanence

Man-made alloy spheres simulating the compositions of particles found in the lunar soil and weighting approximately 10 mg are shown to be equivalent, insofar as remanence intensity and demagnetization stability are concerned, to more than about 10 billion submicrometer spherical iron particles. The large particles not only contain large stable magnetic remanence, but when the polished surfaces of these particles are etched and carefully studied, they provide useful petrogenetic information, imply the mechanism of magnetization, the time-temperature history, and outline the format for possible paleointensity analysis. The intensity and stability of the remanence in these large spheres is related to the microstructure developed during rapid cooling.

Wasilewski, P. J.↗

NASA NTRS1975

Metallographic examination of TD-nickel base alloys

Techniques are evaluated for chemical, electrochemical, and thermal etching of thoria dispersed (TD) nickel alloys. An electrochemical etch is described which yielded good results only for large grain sizes of TD-nickel. Two types of thermal etches are assessed for TD-nickel: an oxidation etch and vacuum annealing of a polished specimen to produce an etch. It is shown that the first etch was somewhat dependent on sample orientation with respect to the processing direction, the second technique was not sensitive to specimen orientation or grain size, and neither method appear to alter the innate grain structure when the materials were fully annealed prior to etching. An electrochemical etch is described which was used to observe the microstructures in TD-NiCr, and a thermal-oxidation etch is shown to produce better detail of grain boundaries and to have excellent etching behavior over the entire range of grain sizes of the sample.

Kane, R. D.↗

NASA NTRS1975

Oxide nucleation on thin films of copper during in situ oxidation in an electron microscope

Single-crystal copper thin films were oxidized at an isothermal temperature of 425 C and at an oxygen partial pressure of 0.005 torr. Specimens were prepared by epitaxial vapor deposition onto polished faces of rocksalt and were mounted in a hot stage inside the ultrahigh-vacuum chamber of a high-resolution electron microscope. An induction period of roughly 30 min was established which was independent of the film thickness but depended strongly on the oxygen partial pressure and to exposure to oxygen prior to oxidation. Neither stacking faults nor dislocations were found to be associated with the Cu2O nucleation sites. The experimental data, including results from oxygen dissolution experiments and from repetitive oxidation-reduction-oxidation sequences, fit well into the framework of an oxidation process involving the formation of a surface charge layer, oxygen saturation of the metal with formation of a supersaturated zone near the surface, and nucleation followed by surface diffusion of oxygen and bulk diffusion of copper for lateral and vertical oxide growth, respectively.

Heinemann, K.↗

NASA NTRS1977

Elimination of color rings on film negatives

Abrasive grinding of glass surface, using grinding-grit size of 22.5 micron, prevents formation of interference ring during photoprocessing. To polish irregularities for improved light transmission, contact surface is bathed in aqueous solution of sulfuric acid and hydrofluoric acid.

Fleetwood, C. M., Jr.↗

NASA NTRS1975

Cryogenic Quartz Crystal Microbalance

A radiatively cooled Cryogenic Quartz Crystal Microbalance designed to monitor highly volatile contaminants on the shuttle is described. Measurements are made with two 15-MHz microbalances having removable, optically polished sensors mounted in a radiant cooler. One sensor operates below the freezing point of water and monitors contamination including that of water vapor. The second sensor is heated and monitors the contamination background. It provides a reference from which the density of the water vapor cloud enveloping the shuttle is determined. The design incorporates a low-power dissipation oscillator, heaters for ice removal, and a method for attaching second-surface mirrors to the radiator employing an indium type solder instead of a room temperature vulcanizer.

D Mckeown↗

NASA NTRS1974

Investigation of SL 1115 X-ray telescope

A polished Kanigen coated beryllium mirror to be used in a glancing incidence X-ray telescope was evaluated. X-ray photographs of the image of a standard high resolution test target were recorded at 8.34 A and the focal plane of the telescope was determined. Reflection efficiency data was obtained using proportional counters and sources at wavelengths of 8.34, 13.3, and 44 A. These data were compared with similar data taken with another metal mirror. The results of the comparison are that the mirror tested in this program shows better resolution and less scattering than the other mirror previously tested. This mirror was chosen as the flight mirror for the SL 1115 X-Ray Telescope to fly on a Skylark sounding rocket. Also, a position sensitive detector placed in the focal plane of the SL 1115 X-Ray Telescope (flight payload) was successfully calibrated using a 10 arc second point source and at wavelengths of 8.34, 13.3, 27, and 44 A.

Froechtenigt, J. F.↗

NASA NTRS1976

Petrographic and petrological study of lunar rock materials

Samples returned from Apollo 14 (14171, 14305, 14319), Apollo 15 (15255), Apollo 16 (61175, 67455), and Apollo 17 (77215) were studied optically and selected polished sections by SEM/Microprobe. Splits and separates from 77215, 67455, 61175 and 15255 were prepared; 77215 and 67455 were analyzed for major, minor and LIL trace elements. The data indicate that 77215, a noritic breccia clast found in the Station7 boulder, is a norite cumulate similar to and probably derived from the same body as 78235. The Apollo 17 boulders are found to be part of the same melt sheet, which was formed by a major impact event, possibly Serenitatis, about 4 B. Y. ago. The Apollo 14 and 16 breccias are polymict, their clast populations indicating quite different provenance. The Apollo 14 breccias are possibly the result of multiple impacts, while the other breccias studied appear to have been formed by single impacts. ANT suite clasts included in 61175 are, for the most part, granulites resulting from subsolidus recrystallization of norites, anorthosites or gabbros. This metamorphism appears to have occurred prior to the impact event forming 61175.

Winzer, S. R.↗

NASA NTRS1976

Oxidation of metals and alloys in controlled atmospheres using in situ transmission electron microscopy and Auger spectrography

Single-crystalline thin films of copper were oxidized at an isothermal temperature of 425 C and at an oxygen partial pressure of .005 Torr in situ in a high-resolution electron microscope. The specimens were prepared by epitaxial vapor deposition onto polished 100 and 110 faces of rocksalt and mounted in a hot stage inside an ultra-high-vacuum specimen chamber of the microscope. Large amounts of sulfur, carbon, and oxygen were detected by Auger electron spectroscopy on the surface of the as-received films and were removed in situ by ion-sputter etching immediately prior to the oxidation. The nucleation and growth characteristics of Cu2O on Cu were studied. Results show that neither stacking faults nor dislocations are associated with the Cu2O nucleation sites. The growth of Cu2O nuclei is linear with time. The experimental findings, including results from oxygen dissolution experiments and from repetitive oxidation-reduction-oxidation sequences, fit well into the framework of an oxidation process involving (a) the formation of a surface-charge layer, (b) oxygen saturation in the metal and (c) nucleation, followed by surface diffusion of oxygen and bulk diffusion of copper for lateral and vertical oxide growth, respectively.

Rao, D. B.↗

NASA NTRS1975

Dynamic SEM wear studies of tungsten carbide cermets

Dynamic friction and wear experiments were conducted in a scanning electron microscope. The wear behavior of pure tungsten carbide and composite with 6 and 15 weight percent cobalt binder was examined. Etching of the binder was done to selectively determine the role of the binder in the wear process. Dynamic experiments were conducted as the WC and bonded WC cermet surfaces were transversed by a 50 micron radiused diamond stylus. These studies show that the predominant wear process in WC is fracture initiated by plastic deformation. The wear of the etched cermets is similar to pure WC. The presence of the cobalt binder reduces both friction and wear. The cementing action of the cobalt reduces granular separation and promotes a dense polished layer because of its low shear strength film-forming properties. The wear debris generated from unetched surface is approximately the same composition as the bulk.

Brainard, W. A.↗

NASA NTRS1975

Dynamic oxidation behavior of TD-NiCr alloy with different surface pretreatments

Oxidation tests of TD-NiCr alloy with different surface pretreatments were conducted in a Mach-5 arc-jet at 1200 C and 0.002 lb/sec flowing air environment. The mechanisms responsible for the observed oxidation behavior are examined. The presence of atomic oxygen in the air stream plays a significant role in determining the oxidation characteristic of the alloy. The rate of Cr2O3 vaporization by formation of volatile CrO3 is greatly enhanced by the flowing conditions. The typical microstructure of oxides formed in the dynamic tests consists of an external layer of NiO with a porous mushroom-type morphology, an intermediate layer of NiO and Cr2O3 oxide mixture, and a continuous inner layer of Cr2O3 in contact with the Cr-depleted alloy substrate. Three basic processes underlying the formation of mushroom-type NiO are identified and discussed. The oxidation rate is determined by the rate of vaporization of NiO. Surface pretreatment has a significant effect on the oxidation behavior of the alloy in the early stage of oxidation, but becomes less important as exposure time increases. Mechanical polishing induces surface recrystallization, but promotes the concurrence of external growth of NiO and internal oxidation of the alloy in the dynamic atmosphere.

Young, C. T.↗

NASA NTRS1977

Arc-starting aid for GTA welding

Three-in-one handtool combining arc-gap gage, electrode tip sander, and electrode projection gate, effectively improves initiation on gas tungsten arc (GTA), automatic skate-welding machines. Device effects ease in polishing electrode tips and setting exactly initial arc gap before each weld pass.

Whiffen, E. L.↗

NASA NTRS1977

Measurements of radon concentrations in the lunar atmosphere

The radon concentrations in the lunar atmosphere were determined by measuring the Po-210 progeny activity in artifacts returned from the moon. Experiments performed on a section of the polished aluminum strut from Surveyor 3 and data obtained from the Apollo 16 Cosmic Ray Detector Experiment Teflon thermal shield are compared with other values of the lunar radon concentration obtained at different times and different locations and by various techniques. Possible sources and release mechanisms compatible with all of the data are discussed. An experimental procedure to determine the relative retention coefficients of various types of material for radon progeny in a simulated lunar environment is described. The results of several experiments are given, and their effect on lunar radon progeny measurements is discussed. An analytical procedure is given for the analysis of a Teflon matrix for trace constituents.

Brodzinski, R. L.↗

NASA NTRS1977

Ion-beam technology and applications

Ion propulsion research and development yields a mature technology that is transferable to a wide range of nonpropulsive applications, including terrestrial and space manufacturing. A xenon ion source was used for an investigation into potential ion-beam applications. The results of cathode tests and discharge-chamber experiments are presented. A series of experiments encompassing a wide range of potential applications is discussed. Two types of processes, sputter deposition, and erosion were studied. Some of the potential applications are thin-film Teflon capacitor fabrication, lubrication applications, ion-beam cleaning and polishing, and surface texturing.

Hudson, W. R.↗

NASA NTRS1977

Feasibility investigation of integrated optics Fourier transform devices

The possibility of producing an integrated optics data processing device based upon Fourier transformations or other parallel processing techniques, and the ways in which such techniques may be used to upgrade the performance of present and projected NASA systems were investigated. Activities toward this goal include; (1) production of near-diffraction-limited geodesic lenses in glass waveguides; (2) development of grinding and polishing techniques for the production of geodesic lenses in LiNbO3 waveguides; (3) development of a characterization technique for waveguide lenses; and (4) development of a theory for corrected aspheric geodesic lenses. A holographic subtraction system was devised which should be capable of rapid on-board preprocessing of a large number of parallel data channels. The principle involved is validated in three demonstrations.

Verber, C. M.↗