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DOE OSTI2024

Shape Optimization of Header Pipes in Power Plants for Enhanced Efficiency and Environmental Sustainability

In a power plant, the header pipe plays a pivotal role in optimizing the performance of diverse systems by serving as a central conduit for the collection and distribution of steam within the plant. This paper investigates the significance of header pipes within power plant setups, highlighting their critical influence on reliability, efficiency, and the performance of the power plant as a whole. The concept of shape optimization emerges as a crucial factor in power plant design and operation, with the potential to maximize performance while minimizing the use of materials. Shape optimization not only enhances efficiency but also contributes to reducing the environmental footprint of power plant installations. In this paper, we initially developed a methodology designed for optimizing header shapes with the primary goal of reducing the usage of costly new alloy materials and lowering the overall maintenance operation expenses. Secondly, we conducted a case study based on an authentic header sourced from an operational power plant.

20 FOSSIL-FUELED POWER PLANTS↗

DOE OSTI2025

Heat Pipe Modeling with Sockeye

A presentation for the symposium "The heat pipe, the microreactor, and space" at the University of Stuttgart, Germany on March 21, 2025, on the topic of modeling heat pipes with the code Sockeye.

97 - MATHEMATICS AND COMPUTING↗

DOE OSTI2018

Asymptotic analysis of the fluid flow with a pressure-dependent viscosity in a system of thin pipes

We consider the incompressible fluid with a pressure-dependent viscosity flowing through a multiple pipe system. The viscosity–pressure relation is given by the Barus law commonly used in the engineering applications. Assuming that the ratio between pipes thickness and its length is small, we propose a rigorous asymptotic approach based on the concept of the transformed pressure. As a result, we obtain new macroscopic model describing the effective behavior of the fluid in the system. In particular, the generalized version of the Kirchhoff’s law is derived giving the explicit formula for the junction pressure. The error estimate for the asymptotic approximation is also provided. Mathematical analysis presented here can be applied to a general viscosity–pressure relation satisfied by other empiric laws.

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2025

Preliminary studies on diversion and misuse for TRISO-fueled heat-pipe-cooled microreactors

Microreactors are being developed by multiple reactor designers to mass-produce nuclear facilities for worldwide deployment. Including microreactors in a country’s energy portfolio introduces new concerns for international safeguards regarding the number of reactor locations. Microreactors have smaller quantities of nuclear material compared to current light-water reactors, which makes diverting enough material for clandestine purposes difficult for a single reactor. Diversion or misuse of multiple microreactors to obtain a significant quantity introduces a new acquisition pathway. This work examines diversion and misuse scenarios for a realistic heat-pipe-cooled microreactor to understand how these scenarios would effect reactor operations to determine if monitoring key parameters could reduce the burden of inspection on monitoring agencies. Here, we determined misuse caused too drastic of an effect on core operations to be a valid acquisition pathway for the realistic heat-pipe-cooled microreactor. Diversion was explored across varying levels of severity, where potential diversion scenarios could yield one significant quantity of material from between six and eleven microreactors. Through examining the critical control drum angle, excess reactivity, control drum worth, and power distribution changes from nominal were detected over the operational lifetime, which could indicate a divergence from normal operations.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2017

Dynamic equation-based thermo-hydraulic pipe model for district heating and cooling systems

Simulation and optimisation of district heating and cooling networks requires efficient and realistic models of the individual network elements in order to correctly represent heat losses or gains, temperature propagation and pressure drops. Due to more recent thermal networks incorporating meshing decentralised heat and cold sources, the system often has to deal with variable temperatures and mass flow rates, with flow reversal occurring more frequently. This paper presents the mathematical derivation and software implementation in Modelica of a thermo-hydraulic model for thermal networks that meets the above requirements and compares it to both experimental data and a commonly used model. Good correspondence between experimental data from a controlled test set-up and simulations using the presented model was found. Compared to measurement data from a real district heating network, the simulation results led to a larger error than in the controlled test set-up, but the general trend is still approximated closely and the model yields results similar to a pipe model from the Modelica Standard Library. However, the presented model simulates 1.7 (for low number of volumes) to 68 (for highly discretized pipes) times faster than a conventional model for a realistic test case. A working implementation of the presented model is made openly available within the IBPSA Modelica Library. The model is robust in the sense that grid size and time step do not need to be adapted to the flow rate, as is the case in finite volume models.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2023

Irradiation of ultrasonic sensors and adhesive couplants for application in light water reactor primary loop piping and components

The Electric Power Research Institute (EPRI) Nuclear Sector and US Department of Energy Light Water Reactor Sustainability Program are committed to engaging in research and development endeavors to address materials aging issues specific to long term operation of light water power reactors. To this effect, EPRI launched an industry initiative to develop nondestructive evaluation systems for online monitoring of existing cracks in light water reactor primary coolant loop piping and components. One of the goals of this initiative is to develop a sensor system (or systems) that can determine nondestructively if cracks are growing or arrested and, in the case of the former, to characterize their growth rates. A missing component of this initiative is an experimental assessment of how sensors and adhesive couplants will perform in service when exposed to chronic energetic neutron radiation, particularly at the primary coolant loop hot and cold leg dissimilar metal welds, which join the primary loop piping to the reactor pressure vessel and reside in the vicinity of the reactor core. The objective of this experimental study was to determine how ultrasonic transducers and adhesive couplants perform when exposed to irradiation in a test reactor to simulate and accelerate in-service exposure. Further, to achieve this objective, the signal stability of piezoelectric transducers and performance of adhesive couplants as a function of accumulated fast neutron fluence were characterized by collecting ultrasonic data in-situ during irradiation. Of particular interest were the ultrasonic signal quality and time decay of the amplitude of acoustic reflections as a function of fast neutron fluence. The results of the study showed that, of the 8 transducer/substrate sample assemblies tested, only 3 generated usable ultrasonic signals through the conclusion of the irradiation campaign. It was found that high temperature epoxy tends to ultrasonically couple the sensors to the substrates better than three types of refractory ceramic cements studied, as is supported by post irradiation examination. The results obtained through this experimental study will be utilized in the achievement of the overall goal of development of a sensor system to perform online monitoring of primary loop components.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2014

Simulation and analysis on ultrasonic testing for the cement grouting defects of the corrugated pipe

The defects exist in the cement grouting process of prestressed corrugated pipe may directly impair the bridge safety. In this paper, sound fields propagation in concrete structures with corrugated pipes and the influence of various different defects are simulated and analyzed using finite element method. The simulation results demonstrate a much complex propagation characteristic due to multiple reflection, refraction and scattering, where the scattering signals caused by metal are very strong, while the signals scattered by an air bubble are weaker. The influence of defect both in time and frequency domain are found through deconvolution treatment. In the time domain, the deconvolution signals correspond to larger defect display a larger head wave amplitude and shorter arrive time than those of smaller defects; in the frequency domain, larger defect also shows a stronger amplitude, lower center frequency and lower cutoff frequency.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

DOE OSTI2014

Continuous wavelet transform analysis and modal location analysis acoustic emission source location for nuclear piping crack growth monitoring

Source location is an important feature of acoustic emission (AE) damage monitoring in nuclear piping. The ability to accurately locate sources can assist in source characterisation and early warning of failure. This paper describe the development of a novelAE source location technique termed 'Wavelet Transform analysis and Modal Location (WTML)' based on Lamb wave theory and time-frequency analysis that can be used for global monitoring of plate like steel structures. Source location was performed on a steel pipe of 1500 mm long and 220 mm outer diameter with nominal thickness of 5 mm under a planar location test setup using H-N sources. The accuracy of the new technique was compared with other AE source location methods such as the time of arrival (TOA) techniqueand DeltaTlocation. Theresults of the study show that the WTML method produces more accurate location resultscompared with TOA and triple point filtering location methods. The accuracy of the WTML approach is comparable with the deltaT location method but requires no initial acoustic calibration of the structure.

42 ENGINEERING↗

DOE OSTI2014

Numerical investigation of CO{sub 2} emission and thermal stability of a convective and radiative stockpile of reactive material in a cylindrical pipe of variable thermal conductivity

In this paper the CO{sub 2} emission and thermal stability in a long cylindrical pipe of combustible reactive material with variable thermal conductivity are investigated. It is assumed that the cylindrical pipe loses heat by both convection and radiation at the surface. The nonlinear differential equations governing the problem are tackled numerically using Runge-Kutta-Fehlberg method coupled with shooting technique method. The effects of various thermophysical parameters on the temperature and carbon dioxide fields, together with critical conditions for thermal ignition are illustrated and discussed quantitatively.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

DOE OSTI2021

An LES study of secondary motion and wall shear stresses in a pipe bend

In this study, large-eddy simulations (LES) of a single-phase, turbulent flow in a 90 ° pipe bend are performed at three Reynolds numbers (5300, 27 000, and 45 000) to investigate the correlation between secondary flow motion and wall shear stresses, which is suspected to be a potential mechanism responsible for material erosion. The isothermal flows are validated against available experimental and numerical data first. The snapshot proper orthogonal decomposition (POD) is applied for the medium and high Reynolds number flows to identify the secondary flow motions and the oscillation of the Dean vortices that are found to cause swirl-switching. Distinguished frequencies of the POD time coefficients at Strouhal numbers of 0.25 and 0.28 are identified for Reynolds numbers at 27 000 and 45 000, respectively. Moreover, shear stress on the pipe wall and the associated power spectral density are obtained and shown to have the same oscillating frequency as the swirl-switching.

42 ENGINEERING↗

DOE OSTI2023

Experimental demonstration of >20 kJ laser energy coupling in 1-cm hydrocarbon-filled gas pipe targets via inverse Bremsstrahlung absorption with applications to MagLIF

Laser propagation experiments using four beams of the National Ignition Facility to deliver up to 35 kJ of laser energy at 351 nm laser wavelength to heat magnetized liner inertial fusion-scale (1 cm-long), hydrocarbon-filled gas pipe targets to ~keV electron temperatures have demonstrated energy coupling >20 kJ with essentially no backscatter in 15% critical electron density gas fills with 0–19 T applied axial magnetic fields. The energy coupling is also investigated for an electron density of 11.5% critical and for applied field strengths up to 24 T at both densities. This spans a range of Hall parameters 0 < ω ce τ ei ≲ 2, where a Hall parameter of 0.5 is expected to reduce electron thermal conduction across the field lines by a factor of 4–5 for the conditions of these experiments. At sufficiently high applied field strength (and therefore Hall parameter), the measured laser propagation speed through the targets increases in the measurements, consistent with reduced perpendicular electron thermal transport; this reduces the coupled energy to the target once the laser burns through the gas pipe. In conclusion, the results compare well with a 1D analytic propagation model for inverse Bremsstrahlung absorption.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2012

YOUNG STARLESS CORES EMBEDDED IN THE MAGNETICALLY DOMINATED PIPE NEBULA. II. EXTENDED DATA SET

The Pipe nebula is a massive, nearby, filamentary dark molecular cloud with a low star formation efficiency threaded by a uniform magnetic field perpendicular to its main axis. It harbors more than a hundred, mostly quiescent, very chemically young starless cores. The cloud is therefore a good laboratory to study the earliest stages of the star formation process. We aim to investigate the primordial conditions and the relation among physical, chemical, and magnetic properties in the evolution of low-mass starless cores. We used the IRAM 30 m telescope to map the 1.2 mm dust continuum emission of five new starless cores, which are in good agreement with previous visual extinction maps. For the sample of nine cores, which includes the four cores studied in a previous work, we derived an A {sub V} to N{sub H{sub 2}} factor of (1.27 {+-} 0.12) Multiplication-Sign 10{sup -21} mag cm{sup 2} and a background visual extinction of {approx}6.7 mag possibly arising from the cloud material. We derived an average core diameter of {approx}0.08 pc, density of {approx}10{sup 5} cm{sup -3}, and mass of {approx}1.7 M {sub Sun }. Several trends seem to exist related to increasing core density: (1) the diameter seems to shrink, (2) the mass seems to increase, and (3) the chemistry tends to be richer. No correlation is found between the direction of the surrounding diffuse medium magnetic field and the projected orientation of the cores, suggesting that large-scale magnetic fields seem to play a secondary role in shaping the cores. We also used the IRAM 30 m telescope to extend the previous molecular survey at 1 and 3 mm of early- and late-time molecules toward the same five new Pipe nebula starless cores, and analyzed the normalized intensities of the detected molecular transitions. We confirmed the chemical differentiation toward the sample and increased the number of molecular transitions of the 'diffuse' (e.g., the 'ubiquitous' CO, C{sub 2}H, and CS), 'oxo-sulfurated' (e.g., SO and CH{sub 3}OH), and 'deuterated' (e.g., N{sub 2}H{sup +}, CN, and HCN) starless core groups. The chemically defined core groups seem to be related to different evolutionary stages: 'diffuse' cores present the cloud chemistry and are less dense, while 'deuterated' cores are the densest and present a chemistry typical of evolved dense cores. 'Oxo-sulfurated' cores might be in a transitional stage exhibiting intermediate properties and a very characteristic chemistry.

79 ASTRONOMY AND ASTROPHYSICS↗

DOE OSTI2021

WaterTAP3 (The Water Technoeconomic Assessment Pipe-Parity Platform)

The Water Technoeconomic Assessment Pipe-Parity Platform (WaterTAP3) was developed under the National Alliance for Water Innovation (NAWI) to facilitate consistent technoeconomic assessments of desalination treatment trains. The WaterTAP3 is an analytically robust modeling tool that can be used to evaluate water technology cost, energy, environmental, and resiliency tradeoffs across different water sources, sectors, and scales. The model simulates steady-state water treatment train performance and costs including flow and constituent mass balance across unit processes, based on source water conditions, configurations of treatment technologies, and system-level techno-economic assumptions. Users can build a new treatment train by connecting any number of unit processes, specific for their context and system, or selecting a train from the treatment train library. The model contains various technical and cost parameter options for a range of treatment processes and a library of influent water quality characteristics for a variety of source waters and case studies. Users can customize water quality parameters to evaluate the technology performance in their context. The model can be set up for different assessment needs including simulation, optimization, and uncertainty and sensitivity analyses. The results from WaterTAP3 can help identify trade-offs among the different system performance metrics, with insight on how particular technologies or systems promote pipe-parity. The flexibility and comprehensive scope of the tool makes it a promising solution to industry-wide water technoeconomic evaluations, leading to more informed water investment decisions and technologies. As a user-friendly, open-source platform, WaterTAP3 can be used by industry, academia, policymakers, planners, and those with or without extensive analytical experience.

Miara, Ariel↗

DOE OSTI2021

Water Technoeconomic Assessment Pipe-Parity Platform (WaterTAP3)

Miara, Ariel↗

DOE OSTI2014

Beam Pipe HOM Absorber for 750 MHz RF Cavity Systems

This joint project of Muons, Inc., Cornell University and SLAC was supported by a Phase I and Phase II grant monitored by the SBIR Office of Science of the DOE. Beam line HOM absorbers are a critical part of future linear colliders. The use of lossy materials at cryogenic temperatures has been incorporated in several systems. The design in beam pipes requires cylinders of lossy material mechanically confined in such a way as to absorb the microwave energy from the higher-order modes and remove the heat generated in the lossy material. Furthermore, the potential for charge build-up on the surface of the lossy material requires the conductivity of the material to remain consistent from room temperature to cryogenic temperatures. In this program a mechanical design was developed that solved several design constraints: a) fitting into the existing Cornell load vacuum component, b) allowing the use of different material compositions, c) a thermal design that relied upon the compression of the lossy ceramic material without adding stress. Coating experiments were performed that indicated the design constraints needed to fully implement this approach for solving the charge build-up problem inherent in using lossy ceramics. In addition, the ACE3P program, used to calculate the performance of lossy cylinders in beam pipes in general, was supported by this project. Code development and documentation to allow for the more wide spread use of the program was a direct result of this project was well.

43 PARTICLE ACCELERATORS↗

DOE OSTI2013

Computational model of miniature pulsating heat pipes

The modeling work described herein represents Sandia National Laboratories (SNL) portion of a collaborative three-year project with Northrop Grumman Electronic Systems (NGES) and the University of Missouri to develop an advanced, thermal ground-plane (TGP), which is a device, of planar configuration, that delivers heat from a source to an ambient environment with high efficiency. Work at all three institutions was funded by DARPA/MTO; Sandia was funded under DARPA/MTO project number 015070924. This is the final report on this project for SNL. This report presents a numerical model of a pulsating heat pipe, a device employing a two phase (liquid and its vapor) working fluid confined in a closed loop channel etched/milled into a serpentine configuration in a solid metal plate. The device delivers heat from an evaporator (hot zone) to a condenser (cold zone). This new model includes key physical processes important to the operation of flat plate pulsating heat pipes (e.g. dynamic bubble nucleation, evaporation and condensation), together with conjugate heat transfer with the solid portion of the device. The model qualitatively and quantitatively predicts performance characteristics and metrics, which was demonstrated by favorable comparisons with experimental results on similar configurations. Application of the model also corroborated many previous performance observations with respect to key parameters such as heat load, fill ratio and orientation.

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2015

Modeling to Support the Development of Habitat Targets for Piping Plovers on the Missouri River

This report describes analyses done in support of the establishment of quantitative targets for piping plovers on the Missouri River using predictive numerical models for emergent sandbar habitat and piping plovers developed for the Missouri River Effects Analysis. Several approaches were considered and modeled: current operations of the reservoirs to serve as a reference (Existing Conditions), an unregulated hydrograph to simulate historical conditions (Unregulated), a scenario where dams were present but not operated (No-Operations), and a scenario where the amount of habitat necessary to provide a desired level of population viability (5% risk of extinction in 50 years) was constructed (Calibrated Target). These scenarios were compared in terms of the distribution of standardized habitat produced, the proportion of time available habitat exceeded a given acreage, and the risk of quasi-extinction for plover populations. Sensitivity analyses were also conducted to demonstrate the effects of initial population size and target habitat acreage on extinction risk and the effects of viability criteria on habitat targets. Limitations and uncertainties in the modeling, including caveats on the use of these models to estimate historical conditions and the availability of information to build a metapopulation model are discussed. The challenges inherent in setting population targets and a possible alternative approach to assessing management alternatives in terms of population effects are also included.

54 ENVIRONMENTAL SCIENCES↗

DOE OSTI2017

Pipe Overpack Container Fire Testing: Phase I & II

The Pipe Overpack Container (POC) was developed at Rocky Flats to transport plutonium residues with higher levels of plutonium than standard transuranic (TRU) waste to the Waste Isolation Pilot Plant (WIPP) for disposal. In 1996 Sandia National Laboratories (SNL) conducted a series of tests to determine the degree of protection POCs provided during storage accident events. One of these tests exposed four of the POCs to a 30-minute engulfing pool fire, resulting in one of the 7A drum overpacks generating sufficient internal pressure to pop off its lid and expose the top of the pipe container (PC) to the fire environment. The initial contents of the POCs were inert materials, which would not generate large internal pressure within the PC if heated. However, POCs are now being used to store combustible TRU waste at Department of Energy (DOE) sites. At the request of DOE’s Office of Environmental Management (EM) and National Nuclear Security Administration (NNSA), starting in 2015 SNL conducted a new series of fire tests to examine whether PCs with combustibles would reach a temperature that would result in (1) decomposition of inner contents and (2) subsequent generation of sufficient gas to cause the PC to over-pressurize and release its inner content. Tests conducted during 2015 and 2016, and described herein, were done in two phases. The goal of the first phase was to see if the PC would reach high enough temperatures to decompose typical combustible materials inside the PC. The goal of the second test phase was to determine under what heating loads (i.e., incident heat fluxes) the 7A drum lid pops off from the POC drum. This report will describe the various tests conducted in phase I and II, present preliminary results from these tests, and discuss implications for the POCs.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗